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A new doped silver tin oxide with improved electrical behaviour 一种具有改进电性能的新型掺杂银锡氧化物
C. Lambert, D. Weber, S. Coupez, J.P. Guerlet
Several grades of silver 10-wt.% tin oxide with tellurium oxide additions have been prepared by a powder metallurgy process involving powder mixing, compression, sintering, and second compression to maximum density. The contact parts have been submitted to different electrical tests. After 20000 openings of a 100-A circuit, the erosion loss of 1% tellurium oxide doped silver tin oxide is 13.2 mg compared with 50 mg for internally oxidized silver cadmium oxide. Another test with AC 3 conditions at 100 A of current at opening and 600 A at closing shows that 1% to 1.5% tellurium oxide doped silver/tin oxide has a low temperature rise and very low welding forces compared with nondoped silver tin oxide. 2.0 and 3.0% tellurium oxide shows the same behavior in a 1050-A making current test. The erosion rate is not increased with tellurium oxide additions. The low welding forces result in an improved making capacity in contactor applications.<>
几种等级的10吨银。添加氧化碲的氧化锡是通过粉末冶金工艺制备的,该工艺包括粉末混合、压缩、烧结和二次压缩至最大密度。接触部件已经进行了不同的电气测试。100 a电路开20000个孔后,1%氧化碲掺杂氧化银锡的腐蚀损耗为13.2 mg,而内部氧化氧化银镉的腐蚀损耗为50 mg。另一项在AC 3条件下,开孔电流为100 A,闭合电流为600 A的试验表明,与未掺杂银锡的氧化锡相比,1% ~ 1.5%的氧化碲掺杂银锡具有较低的温升和极低的焊接力。2.0和3.0%氧化碲在1050-A制造电流测试中表现出相同的行为。氧化碲的加入不增加腐蚀速率。低焊接力提高了接触器的制造能力。
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引用次数: 3
Materials, environment, motion, and electrical contact failure mechanisms 材料、环境、运动和电接触失效机制
W. Abbott
Surface films produced by natural aging mechanisms are primarily responsible for the failure of electrical contacts in the field. Some of the mechanisms of organic and inorganic film formation are reviewed. It is demonstrated that the sudden failure mode is entirely consistent with contemporary theories of film effects and asperity models of the contact interface. Reliability of the electrical contact is shown to be a function of materials, the operating environment, and interface motion. On the basis of the present understanding of film formation kinetics and typical asperity sizes, it is concluded that interfaces do not degrade by a simple asperity erosion process. However, film formation occurs in areas surrounding asperity peaks due to environmental ingress. It is proposed that this source of film, together with microscopic movement of the interface, can account for a major portion of the intermittent and hard contact failures related to surface films. These results strongly indicate that the disturbance/motion effects must be incorporated into laboratory qualification procedures. If they are not, typical results may grossly underestimate probable contact performance.<>
由自然老化机制产生的表面膜是导致现场电触点失效的主要原因。综述了有机膜和无机膜的形成机理。结果表明,这种突然破坏模式完全符合当代薄膜效应理论和接触界面粗糙模型。电触点的可靠性是材料、操作环境和界面运动的函数。根据目前对薄膜形成动力学和典型粗糙体尺寸的理解,可以得出这样的结论:简单的粗糙体侵蚀过程不会使界面降解。然而,由于环境的影响,尖锐峰周围的区域会形成薄膜。本文提出,这种膜的来源,加上界面的微观运动,可以解释与表面膜有关的间歇性和硬接触失效的主要部分。这些结果强烈表明,扰动/运动效应必须纳入实验室鉴定程序。如果不是这样,典型的结果可能会严重低估可能的接触性能
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引用次数: 24
Characterization of metal-in-elastomer connector contact material 弹性体金属连接器接触材料的表征
C. Haque
A technology assessment of new materials that may be useful in the future for interconnection devices, such as connectors, is presented. The work comprises two parts: characterization of Au- or Ag-plated Ni spheres in a silicon polymer matrix, and characterization of gold-capped Ni wires embedded in a silicone polymer matrix. In a silicone polymer matrix, embedded gold-plated metal wires or aligned gold-plated nickel spheres have the unique property of being electrically conductive in the Z-direction (thickness) while maintaining high insulation resistance in the X and Y directions. These materials can be used as an interface for anisotropic electric conduction between metallic elements. Contact resistance distributions as a function of probe area and geometry, load-displacement-resistance, stiffness, and mixed gas test are reported. The data relate to the evaluation of new materials and designs for interconnects in the 80 to 100 per inch range.<>
对未来可能用于互连器件(如连接器)的新材料进行了技术评估。这项工作包括两部分:在硅聚合物基体中表征镀金或镀银的Ni球,以及表征嵌入硅聚合物基体中的镀金Ni线。在有机硅聚合物基体中,嵌入的镀金金属线或排列的镀金镍球具有在z方向(厚度)上导电的独特特性,同时在X和Y方向上保持高绝缘电阻。这些材料可以作为金属元素间各向异性导电的界面。接触电阻分布随探头面积和几何形状、载荷-位移-阻力、刚度和混合气体试验的变化而变化。这些数据与新材料和互连设计的评估有关,每英寸范围为80到100。
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引用次数: 6
Settleable and airborne particles in industrial environments 工业环境中可沉降和空气中的颗粒
R. Bayer, R. Ginsburg, R. Lasky
Data taken from two separate programs designed to characterize and measure particulate content in industrial environments are presented and examined. This testing was undertaken to aid in understanding what is encountered by business machines installed in these environments. The method of collecting and analyzing the data obtained from a selection of industrial sites in the Chicago, Illinois area is presented. The application of data to the design and evaluation of a magnet sensor for use in these environments is illustrated. Settleable contamination was analyzed in six different manufacturing industries: heavy machinery, stainless steel sinks, motor vehicles, electrical connectors, and steel sheet metal stamping. The intent of the second sampling program was to monitor a diverse spectrum of industries with moderate-to-severe particulate environments. The particulate environment characterization covered five types of industry: steel, textiles, paper, railroads, and metal products manufacturers. Each site is listed with the sampling locations noted and quantitative and qualitative data tabulated for the locations.<>
数据采取了两个独立的程序,旨在表征和测量颗粒含量在工业环境提出和审查。进行此测试是为了帮助理解安装在这些环境中的业务机器所遇到的问题。介绍了收集和分析伊利诺斯州芝加哥地区工业用地数据的方法。数据的应用,以设计和评估在这些环境中使用的磁铁传感器的说明。可解决的污染分析了六个不同的制造行业:重型机械,不锈钢水槽,机动车辆,电气连接器和钢板冲压。第二个采样计划的目的是监测不同行业的中重度颗粒环境。颗粒环境特征包括五种类型的行业:钢铁、纺织、造纸、铁路和金属产品制造商。每个站点都列出了采样位置,并列出了采样位置的定量和定性数据
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引用次数: 0
Advanced quality planning issues 先进的质量计划问题
C. Craig
Summary form only given. Activities prior to tooling were considered, including: (1) product design FMEA (identification of critical product characteristics, identification of major product characteristics, determination and justification of specification limits, determination of appropriate gaging techniques, and raw material requirements); (2) process FMEA, which encompasses all primary processes such as stamping, molding, plating, and assembly. Also considered were tool qualification (first article requirements, process potential study requirements, gage potential requirements, and long-term process qualification); and quality requirements (Cpk requirements, deviation from target, and quality as produced and shipped evaluation).<>
只提供摘要形式。工装之前的活动被考虑,包括:(1)产品设计FMEA(识别关键产品特性,识别主要产品特性,确定和证明规格限值,确定适当的计量技术和原材料要求);(2)过程FMEA,包括所有初级过程,如冲压、成型、电镀和装配。还考虑了工具确认(首件要求、过程潜在研究要求、量具潜在要求和长期过程确认);和质量要求(Cpk要求,偏离目标,生产和发运质量评估)。
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引用次数: 0
Erosion behaviour and 'erodibility' of Ag/CdO and Ag/SnO/sub 2/ contacts under AC 3 and AC 4 test conditions ac3和ac4试验条件下Ag/CdO和Ag/SnO/ sub2 /触点的侵蚀行为和可蚀性
H. Manhart, W. Rieder
Contact erosion depends on both the duration and efficiency of interaction between arc and contacts. The arc motion in a magnetic field was recorded, and the material loss caused by arc erosion was weighed. The material loss related to 1 ms of arc interaction, called erodibility, was evaluated for the contact materials Ag/CdO and Ag/SnO/sub 2/. All tests were performed in one type of commercial contactor (rated current 110 A). The erodibility was determined for new and partly eroded contacted prestressed during life tests under AC 3 and AC 4 conditions according to IEC test specification 158-1. AC 4 erosion was mainly caused by break arcs, but the effect of make arcs was negligible, whereas AC 3 erosion was due to both break and make arcs. The latter were more effective in Ag/SnO/sub 2/ contacts. After AC 3 life tests the erodibility values determining the erosion of Ag/SnO/sub 2/ contacts at the site of arc formation were higher than those of Ag/CdO; after AC 4 life tests, however, there was hardly any difference between the erodibilities of the two materials.<>
触点侵蚀取决于电弧与触点之间相互作用的持续时间和效率。记录了电弧在磁场中的运动,并对电弧侵蚀造成的材料损耗进行了称重。测定了接触材料Ag/CdO和Ag/SnO/sub / 2/在电弧作用1ms时的可蚀性。所有试验均在一种商用接触器(额定电流为110 A)中进行。在AC 3和AC 4条件下的寿命试验中,根据IEC试验规范158-1确定了新接触预应力和部分侵蚀接触预应力的可蚀性。ac4侵蚀主要是由断弧引起的,而形成弧的影响可以忽略不计,而ac3侵蚀是由断弧和形成弧共同引起的。后者在Ag/SnO/ sub2 /接触中更有效。AC - 3寿命试验表明,Ag/SnO/sub - 2/触头在电弧形成部位的侵蚀率高于Ag/CdO;然而,经过ac4寿命试验,两种材料的可蚀性几乎没有差别。
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引用次数: 9
A mathematical model relating card-edge connectors failure to normal force and lubrication in office dust environment 建立了办公室粉尘环境中卡边连接器失效与法向力和润滑关系的数学模型
M. Singer, V. Florescu
A study was undertaken to develop a mathematical model that correlates gold-plated card-edge connector reliability with contact design parameters in office-type corrosive gas and dust environments. The first phase of the study focused on connector behavior in an office dust environment. The authors describe the experiments, the statistical modeling approach, and the resultant mathematical model. This led to developing a novel expression for contact failure as a function of normal force and lubrication levels. Increasing contact normal force is found to decrease failure, whereas increasing lubrication levels (in the office dust environment) increase failure.<>
进行了一项研究,以建立一个数学模型,将镀金卡边连接器的可靠性与办公室型腐蚀性气体和粉尘环境中的接触设计参数联系起来。研究的第一阶段集中在办公室粉尘环境下连接器的行为。作者描述了实验、统计建模方法和所得的数学模型。这导致开发了一种新的表达接触失效作为法向力和润滑水平的函数。增加接触法向力可以减少故障,而增加润滑水平(在办公室灰尘环境中)会增加故障。
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引用次数: 1
Requirements for reliable connector contacts 对可靠连接器触点的要求
G. Bolger
Summary form only given. Xerox requirements for reliable connector contacts were addressed. The thrust of the activity is a cooperative technical effort with the vendor. From the information on the program's machine environment, class, lifecycle, PWBA assembly processes, and cable harness cost targets (robotics implication), the qualification requirements were defined. Xerox start-up protection activities were also considered. These activities are undertaken to ensure that the quality targets (in this case, the connector contacts) are met before the product passes to the manufacturing phase. Activities in three program phases (design, prototype, and early manufacturing) were discussed. In each phase, specific activities are performed to measure the performance of the interconnect system. The role of closed-loop corrective action and history file was discussed in terms of negotiated quality targets with the vendor(s).<>
只提供摘要形式。解决了Xerox对可靠连接器触点的要求。活动的主旨是与供应商合作的技术努力。根据程序的机器环境、类别、生命周期、PWBA装配工艺和电缆线束成本目标(机器人含义)的信息,定义了资格要求。施乐启动保护活动也被考虑在内。进行这些活动是为了确保在产品进入制造阶段之前达到质量目标(在本例中是连接器触点)。讨论了三个计划阶段的活动(设计、原型和早期制造)。在每个阶段,执行特定的活动来测量互连系统的性能。根据与供应商商定的质量目标,讨论了闭环纠正措施和历史文件的作用。
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引用次数: 0
The influence of circuit parameters and contact materials on the reignition of high frequency vacuum arcs 电路参数和触点材料对高频真空电弧重燃的影响
M. Lindmayer, Ernst-Dieter Wilkening
The extinction or reignition of high-frequency transients plays an important role in the generation of voltage surges. Investigations with currents of several hundred amperes peak and current frequencies from 100 kHz up to 1 MHz were made to examine the reignition behavior of short vacuum gaps using different contact materials. The experiments were carried out in an UHV (ultrahigh vacuum) test chamber connected to an LC test circuit with voltages in the 10-kV range. The statistical distribution of the reignition voltage after current zero of HF vacuum arcs yields two probable reignition mechanisms, the cold gap behavior and the plasma-influenced reignition. The reignition tendency increases with rising di/dt and rising current frequency. The reignition voltages of the examined contact materials increase in the sequence: OFHC Cu, Cr, Cu/Cr 75/25.<>
高频瞬态的熄灭或重燃在电压浪涌的产生中起着重要的作用。在峰值电流为几百安培、电流频率为100 kHz至1 MHz的条件下,采用不同的触点材料,研究了短真空间隙的重燃行为。实验在UHV(超高真空)测试室中进行,该测试室与电压在10kv范围内的LC测试电路相连。高频真空电弧在电流为零后的重燃电压的统计分布给出了两种可能的重燃机制:冷隙行为和等离子体影响重燃。随着di/dt和电流频率的升高,重燃倾向增大。触点材料的重燃电压依次升高:OFHC Cu、Cr、Cu/Cr 75/25、>
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引用次数: 11
The corrosion of copper and porous gold in flowing mixed gas environments 铜和多孔金在流动混合气体环境中的腐蚀
W. Abbott
Experiments were conducted on the corrosion of materials in a broad variety of single-component and multicomponent flowing mixed gas environments. One purpose of the experiments was to document in a consistent manner the corrosion rates and effect which can be expected for different gas mixtures. A second objective was to demonstrate the importance of standardized control materials for documenting environmental tests. The results confirm that flowing mixed gas environments based upon the use of the sulfide-chloride synergisms produce relevant corrosion with useful accelerator factors. Nonchloride environments were found to be relatively high. Two materials were demonstrated to be useful for documenting the conditions actually obtained during environmental tests. These are copper and porous gold. Neither alone can present an adequate descriptor of the test conditions actually achieved. Used together, however, they can provide a sensitive indicator of corrosion rates and mechanisms.<>
对材料在多种单组分和多组分流动混合气体环境中的腐蚀进行了实验研究。实验的目的之一是以一致的方式记录不同气体混合物的腐蚀速率和效果。第二个目标是证明标准化控制材料对于记录环境试验的重要性。结果证实,基于硫化物-氯化物协同作用的流动混合气体环境产生了与有用的促进因子相关的腐蚀。发现非氯化物环境相对较高。有两种材料被证明可用于记录环境试验期间实际获得的条件。这些是铜和多孔金。这两种方法都不能单独描述实际达到的测试条件。然而,它们一起使用,可以提供腐蚀速率和机制的敏感指标
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引用次数: 23
期刊
Proceedings of the Thirty Fifth Meeting of the IEEE Holm Conference on Electrical Contacts
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