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Design and operations framework for the Twin Transition of manufacturing systems 制造系统双转型的设计与操作框架
Pub Date : 2023-03-30 DOI: 10.14743/apem2023.1.459
T. van Erp, N. Rytter
Manufacturing companies are facing what recently has been called the Twin Transition. They must conduct a digital transition as well as a transition from mere linear toward more circular value creation. The research presents an integrated Design and Operations Framework for digital and circular manufacturing systems. Defined process phases of the framework are described which address: the maturity assessment, Objectives and Key Results, the design (Des) and operations (Ops) of the manufacturing system, and a training concept. The authors follow a qualitative research approach for developing the integrated DesOps Framework for Circular and Digital Manufacturing Systems. The framework is conceptualized by combining state-of-the-art procedures and methods in the field of maturity and readiness assessment, Objectives and Key Results, Systems Engineering, and DesOps. Eventually, a case study is utilized for verifying the principal efficacy of the conceptualized framework. The research intends to scientifically contribute to the field of manufacturing systems design by proposing a novel design framework. From industrial application perspective, the research intends to contribute to improving decision-making in manufacturing companies by providing them with a practical-oriented guideline for transforming their manufacturing systems in the sense of the Twin Transition.
制造业公司正面临着最近被称为“双转型”的现象。他们必须进行数字化转型,以及从单纯的线性向更循环的价值创造过渡。该研究提出了一个集成的设计和操作框架的数字和循环制造系统。描述了框架的定义过程阶段,其中涉及:成熟度评估,目标和关键结果,制造系统的设计(Des)和操作(Ops),以及培训概念。作者遵循定性研究方法开发循环和数字制造系统集成的DesOps框架。该框架是通过结合成熟度和准备评估、目标和关键结果、系统工程和DesOps领域的最先进的程序和方法来概念化的。最后,通过案例研究验证了概念化框架的主要有效性。本研究旨在通过提出一种新颖的设计框架,为制造系统设计领域做出科学贡献。从产业应用的角度出发,本研究旨在为制造业企业在双转型意义上的制造系统转型提供实用的指导,以改善制造业企业的决策。
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引用次数: 1
Supply chain engineering: Considering parameters for sustainable overseas intermodal transport of small consignments 供应链工程:考虑可持续的海外小额货物多式联运参数
Pub Date : 2023-03-30 DOI: 10.14743/apem2023.1.458
B. Beškovnik
An increasingly environmentally conscious global economy is placing new demands on supply chain engineering, with a focus on sustainable approaches to modelling transport chain. In addition to the price and time efficiencies that characterize agile and lean supply chains, strategies for low-carbon and energy-efficient external transport must also be incorporated. This research therefore focuses on the challenges of organizing the supply of small overseas shipments to define how the relationship between land and sea transport in the selected intermodal chain affects environmental and energy performance. Understanding the input parameters and their impacts is a prerequisite for planning CO2, NOx, SO2 and NMHC emissions, as well as energy efficiency (EE) of overseas transportation. The number of individual transport legs and their characteristics are crucial parameters for sustainable transport chains. The applicability of the proposed research framework is carried out on the example of outbound supply chains of the southern part of the Baltic-Adriatic Corridor using intermodal transport chains of small shipments via the ports of Koper and Genoa. The results of the case study show that an additional transport leg representing only 2 % longer land transport to the port of Genoa significantly affects the carbon footprint of the whole supply chain's compared to chains via the port of Koper. Moreover, other results also require special attention in supply chain modeling. The study enriches the field of supply chain engineering, as there is a lack of such studies. The study is part of the project "Green port - Developing a sustainable model for the growth of the green port", co-founded by the Slovenian Research Agency.
日益环保意识的全球经济对供应链工程提出了新的要求,重点是可持续的方法来模拟运输链。除了具有敏捷和精益供应链特征的价格和时间效率外,还必须纳入低碳和节能的外部运输战略。因此,本研究侧重于组织小型海外运输供应的挑战,以确定选定的多式联运链中陆运和海运之间的关系如何影响环境和能源绩效。了解输入参数及其影响是规划CO2、NOx、SO2和NMHC排放以及海外运输能效(EE)的先决条件。单个运输腿的数量及其特征是可持续运输链的关键参数。提出的研究框架的适用性是在波罗的海-亚得里亚海走廊南部的出站供应链的例子上进行的,使用通过科佩尔和热那亚港口的小型货物多式联运链。案例研究的结果表明,与途经科佩尔港的供应链相比,通往热那亚港的陆路运输只增加2%的额外运输段,就会显著影响整个供应链的碳足迹。此外,其他结果也需要在供应链建模中特别注意。该研究丰富了供应链工程研究领域的内容,弥补了供应链工程研究的不足。该研究是由斯洛文尼亚研究机构联合发起的“绿色港口——为绿色港口的发展开发可持续模式”项目的一部分。
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引用次数: 0
Supply chain game analysis based on mean-variance and price risk aversion under different power structures 不同权力结构下基于均值方差和价格风险规避的供应链博弈分析
Pub Date : 2023-03-30 DOI: 10.14743/apem2023.1.460
Y.L. Wang, L. Yang, J.H. Chen, P. Li
In view of the random retail price and retailer’s preference for retail price risk aversion, we used mean-variance to describe the uncertainty risk of retail price. To study the impacts of both the retail price uncertainty risk and retail price risk aversion preference on supply chain (SC) decision-making, we constructed a SC game model based on three different power structures, including Manufacturer Stackelberg (MS) game, Retailer Stackelberg (RS) game, and Vertical Nash (VN) game. The results showed that the retail price uncertainty risk and the retailer’s retail price risk aversion preference weakened the manufacturer’s production effort input, decreased the retailer’s enthusiasm for ordering, and damaged the interests of manufacturer and retailer. Under the three different power structures, the production effort input of the manufacturer depended on the production effort affecting wholesale price efficiency and retail price efficiency. The retailer’s expected utility was largest under the MS game model and smallest under the VN game model. The manufacturer’s profits were closely related to each parameter under the three respective power structures. This study provides theoretical guidance for the decision-making of SC enterprises with retail price risk and retailer with retail price risk aversion preference under different power structure situations.
考虑到零售价格的随机性和零售商对零售价格风险规避的偏好,我们采用均值方差来描述零售价格的不确定性风险。为了研究零售价格不确定性风险和零售价格风险厌恶偏好对供应链决策的影响,我们构建了基于三种不同权力结构的供应链博弈模型,包括制造商Stackelberg (MS)博弈、零售商Stackelberg (RS)博弈和垂直纳什博弈。结果表明,零售价格不确定性风险和零售商的零售价格风险规避偏好削弱了制造商的生产努力投入,降低了零售商的订货热情,损害了制造商和零售商的利益。在三种不同的权力结构下,制造商的生产努力投入依赖于影响批发价格效率和零售价格效率的生产努力。零售商的预期效用在MS博弈模型下最大,在VN博弈模型下最小。在三种权力结构下,制造商的利润与各参数密切相关。本研究为具有零售价格风险偏好的供应链企业和具有零售价格风险厌恶偏好的零售商在不同权力结构下的决策提供理论指导。
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引用次数: 0
A matheuristic approach combining genetic algorithm and mixed integer linear programming model for production and distribution planning in the supply chain 一种结合遗传算法和混合整数线性规划模型的供应链生产分配规划数学方法
Pub Date : 2023-03-29 DOI: 10.14743/apem2023.1.454
E. Guzman, R. Poler, B. Andrés
A number of research studies have addressed supply chain planning from various perspectives (strategical, tactical, operational) and demonstrated the advantages of integrating both production and distribution planning (PDP). The globalisation of supply chains and the fourth industrial revolution (Industry 4.0) mean that companies must be more agile and resilient to adapt to volatile demand, and to improve their relation with customers and suppliers. Hence the growing interest in coordinating production-distribution processes in supply chains. To deal with the new market’s requirements and to adapt business processes to industry’s regulations and changing conditions, more efforts should be made towards new methods that optimise PDP processes. This paper proposes a matheuristic approach for solving the PDP problem. Given the complexity of this problem, combining a genetic algorithm and a mixed integer linear programming model is proposed. The matheuristic algorithm was tested using the Coin-OR Branch & Cut open-source solver. The computational outcomes revealed that the presented matheuristic algorithm may be used to solve real sized problems.
许多研究已经从不同的角度(战略,战术,操作)解决了供应链规划,并展示了整合生产和分销计划(PDP)的优势。供应链的全球化和第四次工业革命(工业4.0)意味着企业必须更加灵活和有弹性,以适应不稳定的需求,并改善与客户和供应商的关系。因此,人们对协调供应链中的生产-分配过程越来越感兴趣。为了应对新的市场需求,并使业务流程适应行业法规和不断变化的条件,应该在优化PDP流程的新方法上做出更多努力。本文提出了一种求解PDP问题的数学方法。考虑到该问题的复杂性,提出了将遗传算法与混合整数线性规划模型相结合的方法。数学算法使用投币或分割开源求解器进行了测试。计算结果表明,所提出的数学算法可用于解决实际规模的问题。
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引用次数: 0
An innovative framework for sustainable and centralized material procurement management based on a full-domain set theory 基于全域集合理论的可持续集中物资采购管理创新框架
Pub Date : 2023-03-29 DOI: 10.14743/apem2023.1.453
F. Ding, S.F. Liu, X.W. Li
The purpose of this study is to propose a theoretical framework to solve the problem of insufficient data integrity, insufficient information circulation, and poor global data integration and linkage in the material procurement management subsystem. Based on the theory of full-domain set, this study proposes the conceptual framework, the full-domain linkage model, and the theoretical framework of centralized material procurement management. With the proposed innovative management framework, current problems such as insufficient data integrity, insufficient information circulation and data linkage in the procurement management system can be solved. This study provides reference significance for the construction of centralized material procurement management in the context of big data and offers theoretical guidance for large group enterprises to carry out centralized procurement management.
本研究的目的是为解决物资采购管理子系统中数据完整性不足、信息流通不足、全球数据整合联动差的问题,提出一个理论框架。基于全域集理论,提出了物资集中采购管理的概念框架、全域联动模型和理论框架。通过提出的创新管理框架,可以解决当前采购管理系统中存在的数据完整性不足、信息流通不足、数据联动不足等问题。本研究为大数据背景下物资集中采购管理的建设提供参考意义,为大型集团企业开展集中采购管理提供理论指导。
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引用次数: 0
Optimization of the rhomboidity of continuously cast billets using linear regression and genetic programming: A real industrial study 用线性回归和遗传规划优化连铸方坯菱形:一个实际工业研究
Pub Date : 2022-12-30 DOI: 10.14743/apem2022.4.449
M. Kovačič, U. Župerl, M. Brezocnik
During the continuous casting of steel billets, several geometrical, inner and surface defects can occur due to the thermomechanical behavior during solidification. One of them is rhombic distortion (i.e. rhomboidity), which can lead to the occurrence of off-corner cracks and twisting of cast billets during further plastic deformation (i.e. rolling). Based on data of 2088 cast batches (64 different hypoeutectoid steel grades), 109,514 billets, produced from January 2022 to September 2022 in Štore Steel Ltd. (Slovenia), chemical composition (content of C, Si, Mn, S, Cr, Mo, Ni and V), casting parameters (average casting temperature, average difference between input and output cooling water, melt level, average cooling water flow and pressure in the first and second zone of secondary cooling) the linear regression and genetic programming were used in order to predict rhomboidity of continuously cast billets. The rhomboidity, in our case defined as relative diagonal difference, was determined using in-house developed computer vision system for measuring of rhomboidity. Based on the modelling results 9 batches (419 billets) of 42CrMos4 were cast in September 2022 with a 10 % higher water pressure in the first zone of secondary cooling (from 2.41 bar to 2.67 bar). The rhomboidity of continuously cast billets improved by 18.18 % (from 1.43 % to 1.21).
在钢坯连铸过程中,由于凝固过程中的热力学行为,会产生一些几何、内部和表面缺陷。其中之一是菱形变形(即菱形),它会导致铸坯在进一步塑性变形(即轧制)时出现过角裂纹和扭转。根据2022年1月至2022年9月Štore steel Ltd.(斯洛文尼亚)生产的2088个铸造批次(64种不同的亚共析钢牌号),109,514个钢坯的数据,化学成分(C, Si, Mn, S, Cr, Mo, Ni和V的含量),铸造参数(平均铸造温度,输入和输出冷却水的平均差值,熔体水平,采用线性回归和遗传规划方法对连铸坯菱形度进行了预测。菱形,在我们的情况下定义为相对对角线差,是确定使用内部开发的计算机视觉系统测量菱形。根据建模结果,在2022年9月铸造了9批42CrMos4(419个方坯),在二冷第一个区域的水压提高了10%(从2.41 bar到2.67 bar)。连铸坯的菱形度提高了18.18%(从1.43%提高到1.21)。
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引用次数: 2
Study on scheduling and path planning problems of multi-AGVs based on a heuristic algorithm in intelligent manufacturing workshop 基于启发式算法的智能制造车间多agv调度与路径规划问题研究
Pub Date : 2022-12-30 DOI: 10.14743/apem2022.4.452
Y.J. Wang, X.Q. Liu, J. Leng, J.J. Wang, Q. Meng, M. Zhou
In order to solve the scheduling and path planning problems of multi-AGVs in an intelligent manufacturing workshop, it is necessary to consider loading, unloading, and transporting the workpiece of each AGV at the same time. A step task scheduling and path optimization mode of AGV is proposed. The process is as follows: Firstly, a mathematical model algorithm and a material transportation task allocation algorithm based on the urgency degree of workpiece processing were established for the optimization objective, and all workpiece transportation task sequences between shelves and processing equipment were assigned to the corresponding AGV to generate the initial feasible path of each AGV. Then, the AGV collision detection and anti-collision algorithm are designed to plan the global collision-free walking path of multi-AGVs in the workshop, and the path can be dynamically adjusted according to the delivery task. The model is solved by a heuristic algorithm ant colony algorithm and MATLAB coding. Finally, an example is given to verify the effectiveness of the method, which can effectively solve the task allocation of multi-AGVs and avoid collision path planning based on the transportation task sequence, and improve the work efficiency of AGV. This research can provide a theoretical basis and practical reference for realizing multi AGVs collaborative scheduling by using AGV automated material transport system in an intelligent production workshop.
为了解决智能制造车间中多台AGV的调度和路径规划问题,需要同时考虑每台AGV的工件装卸和运输。提出了一种AGV分步任务调度和路径优化模型。其过程如下:首先,为优化目标建立了数学模型算法和基于工件加工紧急程度的物料运输任务分配算法,并将货架与加工设备之间的所有工件运输任务序列分配给相应的AGV,生成每个AGV的初始可行路径;然后,设计AGV碰撞检测和防碰撞算法,规划车间内多AGV的全局无碰撞行走路径,并可根据配送任务动态调整路径。采用启发式算法、蚁群算法和MATLAB编码对模型进行求解。最后通过算例验证了该方法的有效性,该方法能够有效地解决多AGV的任务分配和基于运输任务序列的避撞路径规划问题,提高AGV的工作效率。该研究可为智能化生产车间采用AGV自动化物料输送系统实现多AGV协同调度提供理论依据和实践参考。
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引用次数: 2
Impact of Cobot parameters on the worker productivity: Optimization challenge Cobot参数对工人生产率的影响:优化挑战
Pub Date : 2022-12-30 DOI: 10.14743/apem2022.4.451
A. Javernik, B. Buchmeister, R. Ojsteršek
In the era of Industry 4.0 and the introduction of new technologies, collaborative workplaces represent the potential to increase the efficiency of manufacturing systems. The presented research focuses on studying the impact of changing the speed and acceleration of a Cobot to the number of finished products at a collaborative workstation, the average assembly time, and the utilization of the Cobot and worker. In a laboratory experiment, it was demonstrated that changing the parameters of the Cobot significantly affects the optimization parameters of the collaborative workstation productivity. The results indicate an increase in production capacity with an increase in the speed and acceleration of the Cobot, while at the same time highlighting the importance of uniform utilization and occupancy of the Cobot and worker. The findings are particularly interesting from the influence of the Cobot’s audio and video effects on worker, when reducing the average assembly time while increasing the Cobot's capabilities. The results and findings presented open up important new areas of research in the field of social, time and financial justification of collaborative workplaces.
在工业4.0时代和新技术的引入,协作工作场所代表了提高制造系统效率的潜力。本研究的重点是研究改变协作机器人的速度和加速度对协作工作站的成品数量、平均装配时间以及协作机器人和工人的利用率的影响。实验结果表明,改变协作机器人的参数会显著影响协作工作站生产率的优化参数。结果表明,随着Cobot速度和加速度的增加,生产能力也在增加,同时也突出了Cobot和工人统一利用和占用的重要性。Cobot的音频和视频效果对工人的影响尤其有趣,在减少平均装配时间的同时增加了Cobot的能力。所提出的结果和发现在协作工作场所的社会、时间和财务合理性领域开辟了重要的新研究领域。
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引用次数: 3
Cause-related marketing strategy in a supply chain: A theoretical analysis and a case study 供应链中与原因相关的营销策略:理论分析与案例研究
Pub Date : 2022-12-30 DOI: 10.14743/apem2022.4.450
G. Xu, H. Liu, H. Duan
With the development of commodity market, corporate social responsibility (CSR) has become a topic of widespread concern for both enterprises and society. Cause-related marketing (CRM), as an effective marketing tool for enterprises to fulfill their social responsibility, is rapidly being applied to all stages of the supply chain. However, there is no conclusive evidence on the implementation strategy of CRM for supply chain members. In this paper, we study the decision and pricing strategies of CRM for the manufacturer and the retailer by constructing models for two scenarios: the manufacturer implements CRM, and the retailer implements CRM. We conclude that the donation percentage and the pro-sociality of consumers have a significant impact on the strategic and pricing decisions for supply chain members. The wholesale and selling prices will be higher when the manufacturer implements CRM. Our result also shows that the manufacturer and retailer are profitable in CRM only when the donation amount exceeds a certain percentage. In addition, to maximize profits, the manufacturer is more likely to allow a retailer to implement CRM, and the retailer is only optimally positioned to implement CRM when the pro-sociality of consumers is high or when the donation percentage is high.
随着商品市场的发展,企业社会责任已成为企业和社会广泛关注的话题。公益营销(CRM)作为企业履行社会责任的有效营销手段,正迅速应用于供应链的各个环节。然而,关于供应链成员实施客户关系管理的策略尚无确凿的证据。本文通过构建制造商实施客户关系管理和零售商实施客户关系管理两种情景的模型,研究了制造商和零售商实施客户关系管理的决策和定价策略。我们得出结论,消费者的捐赠比例和亲社会性对供应链成员的战略和定价决策有显著影响。当制造商实施CRM时,批发和销售价格会更高。我们的研究结果还表明,只有当捐赠金额超过一定比例时,制造商和零售商在CRM中才会盈利。此外,为了实现利润最大化,制造商更有可能允许零售商实施客户关系管理,而零售商只有在消费者亲社会性高或捐赠比例高时才处于实施客户关系管理的最佳位置。
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引用次数: 0
Verification of intelligent scheduling based on deep reinforcement learning for distributed workshops via discrete event simulation 基于深度强化学习的分布式车间智能调度离散事件仿真验证
Pub Date : 2022-12-30 DOI: 10.14743/apem2022.4.444
S. Yang, J.Y. Wang, L. Xin, Z.G. Xu
Production scheduling, which directly influences the completion time and throughput of workshops, has received extensive research. However, due to the high cost of real-world production verification, most literature did not verify the optimized scheduling scheme in real-world workshops. This paper studied the verification of scheduling schemes and environments, using a discrete event simulation (DES) platform. The aim of this study is to provide an efficient way to verify the correctness of scheduling environments established by programming languages and scheduling results obtained by intelligent algorithms. The system architecture of scheduling verification based on DES is established. The modelling approach via DES is proposed by designing parametric workshop generation, flexible production control, and real-time data processing. The popular distributed permutation flowshop scheduling problem is selected as a case study, where the optimal scheduling scheme obtained by a deep reinforcement learning algorithm is fed into the production simulation model in Plant Simulation software. The experiment results show that the proposed scheduling verification approach can validate the scheduling scheme and environment effectively. The utilization and Gantt charts clearly show the performance of scheduling schemes. This work can help to verify the scheduling schemes and programmed scheduling environment efficiently without costly real-world validation.
生产调度直接影响到车间的完成时间和生产能力,因此受到了广泛的研究。然而,由于实际生产验证的成本较高,大多数文献并未在实际车间中验证优化后的调度方案。本文利用离散事件仿真(DES)平台,对调度方案和调度环境的验证进行了研究。本研究的目的是提供一种有效的方法来验证由编程语言建立的调度环境和由智能算法得到的调度结果的正确性。建立了基于DES的调度验证系统体系结构。通过设计参数化车间生成、柔性生产控制和实时数据处理,提出了基于DES的建模方法。以流行的分布式置换流水车间调度问题为例,将深度强化学习算法得到的最优调度方案输入到Plant simulation软件的生产仿真模型中。实验结果表明,所提出的调度验证方法能够有效地验证调度方案和调度环境。利用率图和甘特图清楚地显示了调度方案的性能。这项工作有助于有效地验证调度方案和编程调度环境,而无需昂贵的实际验证。
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引用次数: 1
期刊
Advances in Production Engineering & Management
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