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Machinability analysis and multi-response optimization using NGSA-II algorithm for particle reinforced aluminum based metal matrix composites 基于NGSA-II算法的颗粒增强铝基金属基复合材料可加工性分析及多响应优化
Pub Date : 2022-08-31 DOI: 10.14743/apem2022.2.431
U. Umer, M. K. Mohammed, M. Abidi, H. Alkhalefah, H. Kishawy
In this study the effects of reinforcement particle size and cutting parameters on machining performance variables like cutting force, maximum tool-chip interface temperature and surface roughness of the machined surface have been investigated while machining Aluminum based metal matrix composites (MMCs). MMC bars with silicon carbide reinforcement having 10 % volume fraction and particle sizes of 5 μm, 10 μm and 15 μm are machined with polycrystalline diamond (PCD) inserts. Experiments are performed using central composite design (CCD) having four parameters with three levels. Response surfaces for each performance variables are generated using polynomial models. Single variable and interaction effects have been investigated using principal component analysis and 3D response charts. Multi-response optimization has been performed to minimize surface roughness and maximum tool-chip interface temperature using non-dominated sorting genetic algorithm II (NSGA-II). In addition, constraints have been applied to the optimization search to filter design points with high cutting forces and low material removal rate. Most of the optimal solutions are found to be with moderate cutting speeds, low feed rate and low depth of cuts.
在铝基金属基复合材料(MMCs)加工过程中,研究了增强颗粒尺寸和切削参数对切削力、最大刀屑界面温度和加工表面粗糙度等加工性能变量的影响。采用聚晶金刚石(PCD)刀片加工体积分数为10%、粒径分别为5 μm、10 μm和15 μm的碳化硅增强MMC棒。实验采用四参数三电平中心复合设计(CCD)进行。使用多项式模型生成每个性能变量的响应面。利用主成分分析和三维响应图研究了单变量效应和交互效应。采用非支配排序遗传算法II (NSGA-II)进行多响应优化,以最小化表面粗糙度和最大化刀具-芯片界面温度。此外,将约束条件应用到优化搜索中,过滤出切削力大、材料去除率低的设计点。大多数最优解为中等切削速度、低进给速度和低切削深度。
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引用次数: 1
A method for prediction of S-N curve of spot-welded joints based on numerical simulation 基于数值模拟的点焊接头S-N曲线预测方法
Pub Date : 2022-06-30 DOI: 10.14743/apem2022.2.426
L. Yang, B. Yang, G.W. Yang, S. Xiao, T. Zhu, F. Wang
Currently, ΔF-N curves are often used to predict the fatigue lives of spot-welded joints, but the method for obtaining these ΔF-N curves is time-consuming, laborious, and non-universal. Tensile-shear fatigue tests were performed to obtain the fatigue lives and the corresponding normalized S-N curves of spot-welded joints. Subsequently, the force acting at the spot-welded joints was obtained by extracting the force and moment of the beam element in the shell-element-based finite element model, and the equivalent structural stress at the spot-welded joint was obtained based on the equiva-lent structural stress method. Finally, the S-N curves of the spot-welded joints were fitted using the least-squares method. A comparison of the S-N curves of the spot-welded joints with those of different materials revealed that the material type had a significant influence on the S-N curve. To avoid this influence, a method for predicting the S-N curve of the spot-welded joints was proposed based on the relationship between the ratio of the ten-sile strength and that of the fatigue limit of each material. This research provides guidance for predicting the fatigue life of spot-welded joints in engineering applications.
目前,经常使用ΔF-N曲线来预测点焊接头的疲劳寿命,但获得这些ΔF-N曲线的方法耗时、费力且不通用。进行了拉伸-剪切疲劳试验,得到了点焊接头的疲劳寿命和相应的归一化S-N曲线。随后,在基于壳单元的有限元模型中提取梁单元的力和弯矩,得到作用在点焊节点处的力,并基于等效结构应力法得到点焊节点处的等效结构应力。最后,采用最小二乘法拟合了点焊接头的S-N曲线。对比不同材料点焊接头的S-N曲线,发现材料类型对S-N曲线有显著影响。为了避免这种影响,提出了一种基于各种材料的抗拉强度与疲劳极限比值关系的点焊接头S-N曲线预测方法。研究结果对点焊接头疲劳寿命的预测具有指导意义。
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引用次数: 0
Modelling and simulation of hot direct extrusion process for optimal product characteristics: Single and multi-response optimization approach 热直接挤压过程优化产品特性的建模与仿真:单响应和多响应优化方法
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.419
F. Elplacy, M. Samuel, R. Mostafa
The study of eccentricity minimization in cylindrical products helps to reduce the mechanical vibrations and wear of related mechanical parts such as bearings, columns and gears which positively affects in maintenance costs savings and increasing production quality reliability. The main purpose of this paper is to investigate the effect of the eccentricity between the billet material and the die parts on the quality of the final product in the direct extrusion process. The input parameters to produce a cylindrical product shape are optimized in MINITAB based on Taguchi method and ANOVA. The selected material of the billet is the aluminium alloy AA2024, and the die material is Steel H13. The inputs parameters are the temperature, the die angle, the ram speed, and the presumed eccentricity. The finite element model of the process is simulated in DFORM-3D for providing the extrusion information such as the pressure, the effective stress and strain, the final product eccentricity, and the roundness error. The study is carried out on two cases of the presumed eccentricity in addition to a case of zero eccentricity. The single and multi-response optimizations are executed to obtain the optimum parameters for the minimum product eccentricity and roundness error.
圆柱产品偏心最小化的研究有助于减少轴承、圆柱和齿轮等相关机械部件的机械振动和磨损,从而对节省维护成本和提高生产质量可靠性产生积极影响。本文的主要目的是研究直接挤压过程中坯料与模具零件之间的偏心对最终产品质量的影响。基于田口法和方差分析,在MINITAB中优化了圆柱形产品的输入参数。坯料选用的材料为铝合金AA2024,模具选用的材料为钢H13。输入参数是温度、模具角度、滑枕速度和假定偏心。在DFORM-3D中对该工艺的有限元模型进行了仿真,提供了挤压压力、有效应力应变、最终产品偏心和圆度误差等信息。研究了两种假定偏心和一种零偏心的情况。通过单响应优化和多响应优化,获得了产品偏心和圆度误差最小的最优参数。
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引用次数: 0
A two-stage construction heuristic approach for vehicle routing problem with split deliveries and pickups: Case studies and performance comparison 一种两阶段构造启发式方法用于车辆路线问题的分离交付和取货:案例研究和性能比较
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.425
C. Jin, L. Lu, J. Min
The vehicle routing problem with split deliveries and pickups is a hot research topic in recent years, where a customer can be served multiple times with split deliveries and pickups. The objective is to minimize the travel distance, use the fewest number of vehicles and increase the load rate, which will further reduce the carbon emissions that damage the environment. In this paper, we use a two-stage construction heuristic approach to solve this problem. First, partitioning algorithms based on the multi-restart-iterative sweep algorithm are adopted to partition the customer domain into sub-domains according to the vehicle capacity, and to determine the split points and the corresponding values. Second, a modified Clarke-Wright savings algorithm is used to check the possibility of each point in each route based on the load of each point and the vehicle load limitation. The three case studies with 12 instances per each from the reconstructed Solomon benchmark datasets were conducted to evaluate the effectiveness and feasibility of the proposed approaches-Unsplit, Both-Split and Enhanced-Both-Split. The comparison among these approaches reveals that the splits reduce the total travel cost and vehicles used, and increase the average loading rate considerably, especially when customers have larger demand values. Our computation results proves that the vehicle routing problem with split deliveries and pickups is highly beneficial for transportation and logistics enterprises.
分次送货和分次取货的车辆路径问题是近年来研究的一个热点问题,即一个客户可以多次分次送货和分次取货。其目标是尽量减少行驶距离,使用最少数量的车辆,提高载重率,这将进一步减少破坏环境的碳排放。在本文中,我们使用两阶段构造启发式方法来解决这个问题。首先,采用基于多次重新启动迭代扫描算法的划分算法,根据车辆容量将客户域划分为子域,并确定划分点和对应值;其次,利用改进的Clarke-Wright节省算法,根据各点的负载和车辆的负载限制,检查各路径上各点到达的可能性。本文对重构的Solomon基准数据集进行了三个案例研究,每个案例有12个实例,以评估所提出方法(unsplit、Both-Split和Enhanced-Both-Split)的有效性和可行性。通过对这些方法的比较,我们发现,这种分割方式降低了总出行成本和使用的车辆,并显著提高了平均装车率,特别是当客户的需求值较大时。计算结果表明,分送分取的车辆路径问题对运输物流企业是非常有利的。
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引用次数: 1
Modelling of multiple surface roughness parameters during hard turning: A comparative study between the kinematical-geometrical copying approach and the design of experiments method (DOE) 硬车削过程中多个表面粗糙度参数的建模:运动学几何仿形法与实验设计法(DOE)的比较研究
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.422
M. Tomov, V. Gečevska, E. Vasileska
This paper proposes and applies two different methodologies for modelling the roughness parameters in hard turning. The first method is based on the kinematical-geometrical copying of the cutting tool geometry onto the machined surface including a feedback loop through the parameter of statistic equality of sampling lengths in surface roughness measurements (SE). The other method employs the Design of Experiments (DOE) principles expressing the roughness parameters as first order nonlinear function of the input variables: cutting speed v, feed f, depth of cut ap, and tool nose radius rε. The research includes the Ra and Rz roughness parameters which are commonly modelled throughout the research works, and additionally develops models for the Rp, Rv and Rmr(c) roughness parameters which are more challenging to model compared to Ra and Rz as they depend more on the shape of the roughness profile and position of its mean line. Both methodologies for all roughness parameters were verified using a CNC lathe and special rings made of steel EN C55 with hardness of 53±1 HRC. Considering that the roughness profile is just a part of the total geometric deviations of the processed surfaces, and it is obtained from the total profile using software filtration, the research also considers the Wa parameter (waviness profile), as well as the deviations from the circularity (out-off-roundness) of the processed rings as indicators for the stability of the machining process.
本文提出并应用了两种不同的方法来模拟硬车削过程中的粗糙度参数。第一种方法是基于刀具几何形状在加工表面上的运动学-几何复制,包括通过表面粗糙度测量(SE)中采样长度统计相等参数的反馈回路。另一种方法采用实验设计(DOE)原理,将粗糙度参数表示为输入变量的一阶非线性函数:切削速度v、进给f、切削深度ap和刀尖半径rε。该研究包括Ra和Rz粗糙度参数,这些参数在整个研究工作中通常被建模,并且另外开发了Rp, Rv和Rmr(c)粗糙度参数的模型,这些参数与Ra和Rz相比更具挑战性,因为它们更多地依赖于粗糙度剖面的形状和其平均线的位置。所有粗糙度参数的两种方法都使用CNC车床和硬度为53±1 HRC的钢制EN C55特殊环进行验证。考虑到粗糙度轮廓只是被加工表面总几何偏差的一部分,并且是通过软件过滤从总轮廓中获得的,因此本研究还将Wa参数(波浪形轮廓)以及被加工环的圆度偏差(离圆度)作为加工过程稳定性的指标。
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引用次数: 3
Optimization approaches for solving production scheduling problem: A brief overview and a case study for hybrid flow shop using genetic algorithms 求解生产调度问题的优化方法:基于遗传算法的混合流程车间的简要概述和案例研究
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.420
W. Xu, H.Y. Sun, A.L. Awaga, Y. Yan, Y. Cui
The aim of this paper is to investigate scheduling problems in manufacturing. After a brief introduction to the modelling approach to the scheduling problem, the study focuses on the optimization approach to the scheduling problem. Firstly, the different optimization approaches are categorised and their respective advantages and disadvantages are shown. This is followed by a detailed analysis of the characteristics and applicability of each of the commonly used optimization approaches. Finally, a case study is presented. A mathematical model is developed with the objective of minimising the maximum completion time for a mixed flow shop scheduling problem, and a genetic algorithm is used to solve the problem. The validity of the model is verified through the case study, which can provide a reasonable scheduling solution for actual manufacturing. This provides a reference for the selection and use of methods for solving scheduling problems in practical production.
本文的目的是研究制造业中的调度问题。在简要介绍了调度问题的建模方法后,重点研究了调度问题的优化方法。首先,对不同的优化方法进行了分类,并给出了各自的优缺点。接下来是对每种常用优化方法的特点和适用性的详细分析。最后,给出了一个案例分析。以最大完工时间最小化为目标,建立了混合流车间调度问题的数学模型,并采用遗传算法求解该问题。通过实例验证了模型的有效性,为实际生产提供了合理的调度方案。这为实际生产中解决调度问题的方法选择和使用提供了参考。
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引用次数: 17
The influence of artificial intelligence technology judicial decision reasoning on contract performance in manufacturing supply chain: A simulation analysis using Evolutionary Game approach 人工智能技术司法决策推理对制造业供应链合同履行的影响:基于进化博弈方法的仿真分析
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.424
G. Zhao, H. Shi, J.F. Wang
Today's world revolves around technology, which has a total impact not only on human life but also on manufacturing companies. Many companies have embraced artificial intelligence (AI) in the form of powerful computers, applications, or software that can screen job applicants, alert when a machine is about to break down, and read legal contracts. However, the rapid expansion of AI and its use in legal settings, such as contract performance, in a company is a major challenge on the judicial side. This article, thus, establishes an evolutionary game model of whether manufacturing suppliers are performing contracts or not when the court chooses to use artificial intelligence (AI) technology. Considering the complexity of choosing manufacturers' AI strategy, the method constructs a simulation analysis model of manufacturers' contract enforcement behaviour with the participation of several subjects. We can simulate the influence of the factors selected on the strategy chosen by both parties (manufacturers and court) by changing the different influence factors and studying the evolutionary law of different court guidance and regulation strategies on the production behaviour of green products. The results show that the choice of the court and manufacturers to use the AI technology strategy or not is based on the rate of error reduction, through the computational implementation of multi-subject modelling.
当今世界以技术为中心,它不仅对人类生活产生了全面影响,而且对制造企业也产生了影响。许多公司已经以强大的计算机、应用程序或软件的形式接受了人工智能(AI),这些计算机、应用程序或软件可以筛选求职者,在机器即将发生故障时发出警报,并阅读法律合同。然而,人工智能的迅速扩张及其在法律环境(如公司的合同履行)中的应用是司法方面的一个重大挑战。因此,本文建立了法院选择使用人工智能(AI)技术时制造供应商是否履行合同的进化博弈模型。考虑到制造商人工智能策略选择的复杂性,该方法构建了多主体参与下制造商契约执行行为的仿真分析模型。通过改变不同的影响因素,研究不同法院引导和监管策略对绿色产品生产行为的演化规律,可以模拟所选择的因素对双方(制造商和法院)所选择的策略的影响。结果表明,法院和制造商选择是否使用人工智能技术策略是基于错误率的降低,通过多主体建模的计算实现。
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引用次数: 1
A new multi-objective optimization approach for process parameters optimization during numerical simulation of quenching steel parts 钢件淬火数值模拟中工艺参数优化的多目标优化方法
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.418
B. Hrnjica, Š. Behrem
The paper presents the numerical simulation of quenching cylindrical steel sample immersed in three different quenchants: water, 5 % aquatensid solution, and isorapid oil. The quenching process starts from the initial temperature of the cylinder at 850 °C and moves through the air until it reaches the quenching bath. The quenchant is held at constant temperature of 40 °C. The cylinder is made of carefully selected steel which does not change its structure during quenching and heating. Cylindrical samples were manufactured in three different dimensions (R, H), (mm): (12.5 × 100), (25 × 150) and (37.5 × 225), so that four measuring points were installed in each sample. Each measuring point consists of thermocouple installed beneath the cylinder surface, capable of measuring the temperature every half second. Based on the experiment, the numerical simulation is recognized as transient and nonlinear two-dimensional heat conduction problem consisting of the two main tasks: direct heat transfer problem (DHTP) and inverse heat transfer problem (IHTP). The paper proposes a new multi-objective optimization approach for the estimation of heat transfer coefficients during the numerical simulation of quenching cylindrical steel sample. The proposed approach gained better results and less convergence time compared to the results from the literature. The paper includes methods, algorithms and the source code for the calculation of the temperature fields in time and heat transfer coefficient estimation of the IHTP. The simulation software has been implemented in C# programming language and can be found at http://github.com/bhrnjica/quenching_simulation.
本文对圆柱钢试样在水、5%水藤烯酸溶液和异速油三种不同淬火介质中的淬火过程进行了数值模拟。淬火过程从钢瓶的初始温度850℃开始,在空气中移动,直到到达淬火浴。淬火液保持在40℃的恒定温度下。钢瓶由精挑细选的钢材制成,在淬火和加热过程中不会改变其结构。圆柱形样品制作成3种不同尺寸(R, H), (mm): (12.5 × 100), (25 × 150)和(37.5 × 225),每个样品安装4个测量点。每个测点由安装在圆柱体表面下的热电偶组成,能够每半秒测量一次温度。在实验的基础上,将数值模拟识别为瞬态非线性二维热传导问题,包括两个主要任务:直接传热问题(DHTP)和逆传热问题(IHTP)。本文提出了一种新的多目标优化方法来估计圆柱钢试样淬火数值模拟过程中的传热系数。与文献结果相比,该方法获得了更好的结果和更短的收敛时间。本文给出了热交换器温度场的时域计算和传热系数的估计方法、算法和源代码。仿真软件是用c#编程语言实现的,可以在http://github.com/bhrnjica/quenching_simulation上找到。
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引用次数: 2
The role of agility in responding to uncertainty: A cognitive perspective 敏捷性在应对不确定性中的作用:认知视角
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.421
M. Kim, S. Chai
This research investigates the impact of external environment, cognitive factors, and behavioral dimensions in the context of implementing supply chain agility. It applies social cognitive theory to establish a link between various environments including business uncertainty and supply chain disruption risk, cognitive factors such as supply chain agility self-efficacy, trust, and supply chain cooperation, coordination, and communication attitude, and actions such as implementing supply chain agility as well as behavior to explain the decision-making process in implementation. Based on the survey data collected from 254 supply and purchasing managers in the Korean manufacturing industry, AMOS software with structural equation method was used for data analysis Our results support the concept that business uncertainty reduces self-efficacy in supply chain agility although both business uncertainty and supply chain disruption risk boosted trust in the supply chain as well as buyers’ positive attitude toward supply chain cooperation, coordination, and communication. The concept of supply chain agility, self-efficacy, trust, and supply chain cooperation, coordination, and communication attitude have a positive impact on firm performance. Supply chain agility, self-efficacy, and trust in suppliers positively affects implementation of supply chain agility as well as firms’ financial, operational, and supply chain performance. This research provides meaningful insights for considering external environments and cognitive factors while making decisions in implementing supply chain agility.
本研究探讨了外部环境、认知因素和行为维度对实施供应链敏捷性的影响。运用社会认知理论,将商业不确定性、供应链中断风险等各种环境,供应链敏捷性自我效能感、信任、供应链合作、协调、沟通态度等认知因素,以及实施供应链敏捷性等行动和行为联系起来,解释实施过程中的决策过程。基于对韩国制造业254名供应和采购经理的调查数据,采用AMOS软件和结构方程法进行数据分析,结果支持业务不确定性降低供应链敏捷性自我效能的概念,尽管业务不确定性和供应链中断风险都提高了对供应链的信任,以及买家对供应链合作、协调和沟通的积极态度。供应链敏捷性观念、自我效能感、信任和供应链合作、协调、沟通态度对企业绩效有正向影响。供应链敏捷性、自我效能和对供应商的信任正向影响供应链敏捷性的实施以及企业的财务、运营和供应链绩效。本研究为在实施供应链敏捷性决策时考虑外部环境和认知因素提供了有意义的见解。
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引用次数: 4
A gold nanoparticles and hydroxylated fullerene water complex as a new product for cosmetics 一种金纳米颗粒与羟基富勒烯水配合物作为化妆品的新产品
Pub Date : 2022-03-15 DOI: 10.14743/apem2022.1.423
R. Rudolf, Ž. Jelen, M. Zadravec, P. Majerič, Z. Jović, M. Vuksanović, I. Stanković, L. Matija, A. Dragicevic, N. Miso Thompson, A. Horvat, D. Koruga
Three types of gold nanoparticles (AuNPs) were synthesised with a custom-made Ultrasonic Spray Pyrolysis (USP) device, from aqueous solutions of gold (III) chloride (AuCl3) and gold (III) acetate (AuC6H12O6), with an initial concentration of Au 0.5 g/L. AuNPs were collected in suspensions of deionised (D.I.) water with the stabilisers polyvinylpyrrolidone (PVP) or polyethylene glycol (PEG), followed by the process of freeze drying the AuNPs to be useful as a new additive for the cream. The standard cream base was used as a matrix for preparation of three types of cream with AuNPs in the same concentration ratios. The third AuNPs cream was prepared with a patented hydroxylated fullerene water complex (3HFWC-W) matrix. To examine the effect of AuNPs as additive in creams, a six-week study of test creams was conducted on 33 volunteers with no dermatological diseases. During the study three main parameters of the skin where measured: Collagen quality, skin moisturisation and the epidermis-dermis function. The results of the study found improvements of collagen quality between 18-24 %, achieved due to the use of AuNPs in standard creams, while the cream with the combination of 3HFWC-W and AuNPs gave significantly higher improvements with a value of 45.7 %. It was also discovered that hydration of the skin (stratum cornum) increased by 6.4-9.6 % in standard creams with AuNPs, and 73.7 % in the 3HFWC/AuNPs` cream. Similar results were measured by the epidermis-dermis function, where 24-28 % improvement for standard creams with AuNPs was identified, and 38.4 % for the cream 3HFWC-W/AuNPs.
以金(III)氯化(AuCl3)和金(III)乙酸(AuC6H12O6)水溶液为原料,初始浓度为Au 0.5 g/L,利用超声喷雾热解(USP)装置合成了3种金纳米颗粒(AuNPs)。在去离子水(D.I.)的悬浮液中收集AuNPs,加入稳定剂聚乙烯吡咯烷酮(PVP)或聚乙二醇(PEG),然后将AuNPs冷冻干燥,作为乳霜的新添加剂。以标准乳膏基质为基质,制备了三种具有相同浓度比的AuNPs乳膏。第三种AuNPs乳膏采用专利的羟基化富勒烯水络合物(3HFWC-W)基质制备。为了检验AuNPs作为面霜添加剂的效果,研究人员对33名没有皮肤病的志愿者进行了为期6周的面霜试验。在研究期间,测量皮肤的三个主要参数:胶原蛋白质量,皮肤保湿和表皮-真皮层功能。研究结果发现,由于在标准面霜中使用了AuNPs,胶原蛋白质量的改善在18- 24%之间,而3HFWC-W和AuNPs联合使用的面霜的改善幅度明显更高,达到45.7%。研究还发现,在含有AuNPs的标准面霜中,皮肤的水合作用(角质层)增加了6.4- 9.6%,而在含有3HFWC/AuNPs的面霜中,这一比例为73.7%。表皮-真皮功能也得到了类似的结果,其中含有AuNPs的标准面霜改善了24- 28%,3HFWC-W/AuNPs的面霜改善了38.4%。
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引用次数: 4
期刊
Advances in Production Engineering & Management
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