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NCSL International Workshop & Symposium Conference Proceedings 2014最新文献

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Measurement Comparison for Product Roundness Testing 产品圆度检测的测量比较
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.25
Kou Chunhong
The main products of Delta Electronics Co., Ltd. are fans and motors. Their common features are rotating components. The roundness of the components affect quite huge on the characteristics of the products. Therefore, our company is very concerned about the roundness measurement of the components. For this purpose, we purchased several roundness measuring instruments to assist the production line in measurement. Nevertheless, due to various instrument brands and models, it leads to measurement results of the same product in different roundness instrument may be not the same. This affects the quality of the products greatly. After detailed and deep analysis, we found that the main reason is due to the inconsistent of the measurement standards. Thus, we used a calibrated roundness standard to calibrate all the roundness measuring instruments. After that, we used a check standard to be measured its roundness by each roundness measuring instrument. We compared the measurement results of each instrument and found that the roundness measured results are very close. This implies that the use of consistent measurement standards is very important in measurement traceability. After a 5-year of continuously calibration for the roundness measuring instruments, the feature of our components and products is more consistent and the quality is furthermore promoted.
台达电子有限公司的主要产品是风机和电机。它们的共同特点是旋转部件。零件的圆度对产品的性能影响很大。因此,我公司非常关注零部件的圆度测量。为此,我们采购了几台圆度测量仪器,辅助生产线进行测量。然而,由于仪器品牌和型号的不同,导致同一产品在不同圆度仪器上的测量结果可能不一样。这极大地影响了产品的质量。经过详细和深入的分析,我们发现主要原因是由于测量标准不一致。因此,我们使用校准过的圆度标准来校准所有圆度测量仪器。然后,我们使用一个检查标准,通过每个圆度测量仪测量其圆度。我们比较了各仪器的测量结果,发现圆度测量结果非常接近。这意味着使用一致的测量标准在测量溯源中是非常重要的。经过5年对圆度测量仪器的不断校准,我们的部件和产品的特性更加一致,质量进一步提高。
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引用次数: 0
Advances in Instrumentation using FPGAs, Microcontrollers, and Embedded Instruments 使用fpga、微控制器和嵌入式仪器的仪器研究进展
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.03
P. Packebush
Improved accuracy, faster sampling, higher resolution, increased bandwidth; all key words used by instrument designers to describe new products. Custom software, embedded controllers, and Field Programmable Gate Arrays (FPGAs) are enabling instrument technologies that rarely get marketed. However, their use in embedded instruments leads to challenges in evaluating measurement accuracy and servicing products. The evolution of instruments from vendor defined functionality through user defined functionality in software is on the verge of another revolution. Continued improvements in embedded controllers and programming environments, coupled with engineers growing up programming, is leading to a new generation of embedded instruments. User defined and customized for specific applications these real time systems are showing in applications that range from medical and commercial to military.
提高精度,更快的采样,更高的分辨率,增加带宽;仪器设计人员用来描述新产品的所有关键词。定制软件、嵌入式控制器和现场可编程门阵列(fpga)使很少上市的仪器技术成为可能。然而,它们在嵌入式仪器中的使用在评估测量精度和服务产品方面带来了挑战。从供应商定义的功能到软件中用户定义的功能,工具的演变正处于另一场革命的边缘。嵌入式控制器和编程环境的不断改进,再加上工程师编程的成长,正在引领新一代嵌入式仪器的发展。用户定义和定制的特定应用这些实时系统显示在应用范围从医疗和商业到军事。
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引用次数: 0
Uncertainty Tool For Large Data Acquisition System 大数据采集系统的不确定性工具
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.13
M. Fulop
This paper introduces an uncertainty model and analyzer tool being developed for one of the world’s largest space environmental test facilities—the Spacecraft Propulsion Research Facility (B•2) located at NASA Glenn Research Center’s Plum Brook Station near Sandusky, Ohio. The B•2 is the world’s only facility capable of testing full-scale upper-stage launch vehicles and rocket engines under simulated high-altitude conditions (NASA Glenn Research Center, Spacecraft Propulsion Research Facility (B•2), http://facilities.grc.nasa.gov/b2/ Accessed Jan. 22, 2014). Developing an uncertainty tool for the data acquisition of a test facility of this scale presents unique metrology challenges. Not only must the uncertainty analyzer tool be versatile enough to accommodate a wide range of disciplines and measurement requirements (such as temperature, pressure, strain, vacuum, and acceleration), but it must provide a user-interactive platform for evaluating system measurement uncertainty based on customer-chosen measurement scenarios ranging from the most simplistic tests to the most complex ones. The uncertainty analyzer tool, which was developed in Microsoft’s Visual Basic for Applications (VBA) in Excel, will serve multiple purposes, including aiding in the optimal selection of measuring and test equipment, communicating capabilities to customers, and supporting all decisions based on measurements. This paper outlines the methodology followed, the features of this tool, and how the tool can be applied to the measurement processes of different facilities.
本文介绍了为世界上最大的空间环境测试设施之一——位于美国宇航局格伦研究中心位于俄亥俄州桑达斯基附近的梅溪站的航天器推进研究设施(B•2)开发的不确定性模型和分析工具。B•2是世界上唯一能够在模拟高海拔条件下测试全尺寸上层运载火箭和火箭发动机的设施(NASA格伦研究中心,航天器推进研究设施(B•2),http://facilities.grc.nasa.gov/b2/于2014年1月22日访问)。为这种规模的测试设备的数据采集开发不确定度工具提出了独特的计量挑战。不确定度分析仪工具不仅必须足够通用,以适应广泛的学科和测量需求(如温度、压力、应变、真空和加速度),而且必须提供一个用户交互平台,用于基于客户选择的测量场景(从最简单的测试到最复杂的测试)评估系统测量不确定度。不确定度分析仪工具是在微软的Visual Basic for Applications (VBA)中在Excel中开发的,将有多种用途,包括帮助测量和测试设备的最佳选择,与客户沟通的能力,以及支持基于测量的所有决策。本文概述了所采用的方法,该工具的特点,以及如何将该工具应用于不同设施的测量过程。
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引用次数: 0
Using Modular Instruments to Reduce Costs 使用模块化仪器降低成本
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.02
D. Gray
Calibration is typically performed with large, expensive standards with multiple modes of operation. These standards can be expensive to ship and difficult to move around. This makes their use in field calibration both difficult and expensive. Modular instrumentation based on standard computer buses, such as PXIe, is now available with specifications which meet or exceed those needed for many calibrations. These modular instruments are typically smaller, more flexible, less expensive, and faster than the equivalent, standalone standard. This paper will analyze several common field service use cases and show the relative merits of both traditional and modular instruments as field calibration standards.
校准通常使用大型,昂贵的标准,具有多种操作模式。这些标准的运输成本可能很高,而且很难移动。这使得它们在现场校准中的使用既困难又昂贵。基于标准计算机总线的模块化仪器,如PXIe,现在可以满足或超过许多校准所需的规格。这些模块化仪器通常比等效的独立标准仪器更小、更灵活、更便宜、速度更快。本文将分析几个常见的现场服务用例,并展示传统仪器和模块化仪器作为现场校准标准的相对优点。
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引用次数: 0
Measurement of Oscilloscopes Bandwidth 测量示波器带宽
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.40
Kok Jian Ling
Bandwidth measurement of a 63 GHz real-time bandwidth oscilloscope requires a new set of equipment with high frequency capability. The new measurement system setup requires thorough system validation, software development and validation, and measurement uncertainty evaluation. The substitution measurement method is applied in the bandwidth measurement by using a resistive power splitter to deliver an RF signal to two measurement arms. Both of the measurement arms are characterized by two power sensors to obtain the corrective factor for the tracking error of the splitter. The power sensor from one of the measurement arms is then replaced by the oscilloscope input to perform the bandwidth measurement. Uncertainty for mismatch and power sensor calibration factor are the major uncertainty contributors. The measurement uncertainty is evaluated and improved to an optimum value to minimize false reject risk.
63ghz实时带宽示波器的带宽测量需要一套具有高频能力的新型设备。新的测量系统设置需要彻底的系统验证、软件开发和验证以及测量不确定度评估。在带宽测量中采用替代测量方法,利用电阻性功率分配器向两个测量臂传送射频信号。测量臂采用两个功率传感器进行表征,以获得分路器跟踪误差的校正系数。然后,其中一个测量臂的功率传感器被示波器输入取代,以执行带宽测量。失配不确定度和功率传感器校准系数是不确定度的主要来源。对测量不确定度进行评估并改进到最优值,使误拒风险最小化。
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引用次数: 0
Issues in the testing of Portable Coordinate Measuring Systems (CMS) 便携式坐标测量系统(CMS)测试中的几个问题
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.30
E. Morse
Historically, coordinate measuring machines (CMMs) are delivered to a room provided by the customer, with environmental controls (primarily temperature) that meet the CMM manufacturer's requirements. More sophisticated compensation methods and the use of advanced materials have led to the ability to place CMMs on the factory floor, but there are still environmental limits which must be satisfied in order for the CMM to perform as specified. Performance testing of CMMs follows (in general) the rubric that the error observed in a length measurement of a reference artifact must not exceed the CMM specification, provided the required environmental conditions are met. If we consider portable coordinate measuring systems (CMSs), such as articulating arm CMMs and laser trackers, the same general guidelines pertain to performance testing. There are, however, two differences in these instruments that introduce ambiguity with respect to the testing and calibration of these instruments. The first difference is that these instruments use an operator to perform measurements, where a CMM is computer controlled and largely independent of the operator. It is possible that an inexperienced operator may have difficulty in successfully completing a performance test of the instrument. If a technician representing the instrument manufacturer can successfully complete the test, is this adequate? Or must it be possible for any properly trained operator to achieve a successful result? The second difference in portable CMS is that . due to their portability . they are often sent to an offsite laboratory for performance testing and calibration. These offsite laboratories often have very good temperature control, performing the tests at 20 .C ™} 2.C, while the instruments are specified to perform at (for example) .5 .C to +40 .C. How then is the user able to be confident that the instrument will perform as designed in their own environment? What avenues are available to determine that the instrument continues to remain in conformance to the manufacturer specifications?
从历史上看,三坐标测量机(CMM)被交付到客户提供的房间,环境控制(主要是温度)满足CMM制造商的要求。更复杂的补偿方法和先进材料的使用已经导致能够将三坐标测量机放置在工厂车间,但是为了使三坐标测量机按照规定执行,仍然有必须满足的环境限制。三坐标测量机的性能测试遵循(通常)在参考工件的长度测量中观察到的误差必须不超过三坐标测量机规范,只要满足所需的环境条件。如果我们考虑便携式坐标测量系统(cms),例如关节臂坐标测量机和激光跟踪器,那么同样的一般准则适用于性能测试。然而,这些仪器有两个不同之处,在这些仪器的测试和校准方面引入了歧义。第一个区别是,这些仪器使用操作员进行测量,而三坐标测量机是计算机控制的,在很大程度上独立于操作员。没有经验的操作人员可能难以成功完成仪器的性能测试。如果代表仪器制造商的技术人员能够成功完成测试,这是否足够?或者任何经过适当训练的操作员都有可能取得成功的结果吗?便携式CMS的第二个区别是。因为它们的可移植性。它们通常被送到场外实验室进行性能测试和校准。这些非现场实验室通常有很好的温度控制,在20.2℃下进行测试,而仪器被指定在(例如)0.5℃至+40℃下进行测试。那么,用户如何能够确信仪器将在他们自己的环境中按照设计运行呢?有什么途径可以确定仪器继续保持符合制造商的规格?
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引用次数: 0
Traceability - We forgot the customer! 可追溯性——我们忘记了客户!
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.57
Jeremy Sims
Everyone in the field of metrology talks about traceability, what it means and how it relates to the calibrations they perform. How often do metrology labs talk about how it affects the customers? The customer is left to figure out what traceability means with little guidance from the people who are supposed to understand it the best, the metrology labs. Sure, there are papers that discuss traceability and many FAQ pages that attempt to help the customer understand the link to them. It’s understandable how the customer might be confused. We in the metrology field shouldn’t be surprised by the fact that a customer doesn’t understand what it means to be traceable to NIST especially since the phrases, “traceable to NIST” and “NIST traceable” are so deeply rooted in the US measurement community history. It isn’t a surprise when customers request copies of all the certs for all the assets used on their calibration because that is what they think is needed to show traceability even though the calibration lab may be accredited. We shouldn’t be surprised when customer’s look to us to help them understand. I can tell you first hand that pointing people to the NIST’s website of FAQs doesn’t help. In this paper, I will attempt to explain how the customer’s traceability is linked through the metrology lab process allowing the customer to understand how the traceability chain works and affects their process or product.
计量领域的每个人都在谈论可追溯性,它的含义以及它与他们执行的校准的关系。计量实验室多久谈论一次它对客户的影响?客户只能在最了解溯源性的人(计量实验室)的指导下,自己摸索溯源性的含义。当然,有一些论文讨论了可追溯性,还有许多FAQ页面试图帮助客户理解与它们的链接。客户可能会感到困惑是可以理解的。我们在计量领域不应该对客户不理解可追溯至NIST意味着什么感到惊讶,特别是因为“可追溯至NIST”和“NIST可追溯”这两个短语在美国测量社区的历史中根深蒂固。当客户要求其校准中使用的所有资产的所有证书副本时,这并不奇怪,因为他们认为这是显示可追溯性所需要的,即使校准实验室可能是经过认证的。当客户指望我们帮助他们理解时,我们不应该感到惊讶。我可以直接告诉你,把人们指向NIST的faq网站是没有帮助的。在本文中,我将尝试解释客户的可追溯性是如何通过计量实验室过程连接起来的,从而让客户了解可追溯性链是如何工作的,并影响他们的过程或产品。
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引用次数: 0
Development of Greenhouse Gases Measurement Standards to Achieve High Metrological Qualities for Evaluation of Pollutant Efficiency 制定温室气体计量标准,实现污染物效率评价的高计量质量
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.010
Jui-Hsiang Cheng
The control of greenhouse gases (GHGs) emission is one of the most critical environmental challenges facing all countries worldwide. CO2, the most representative greenhouse gas, is the primary GHG emitted through human activities, and the regulation of its emission has been an international issue. However, certain non-CO2 GHGs possess global warming potentials (GWPs) as high as tens to even ten thousands times that of CO2. For example, fluorinated greenhouse gases (F-GHGs), including CF4, C2F6, C3F8, C4F8, CHF3, CH2F2, SF6, NF3 and so on, have been widely used as etching process or chamber cleaning gases in semiconductor-related industries. Due to their high GWPs, F-GHGs are the most potent and longest lasting type of anthropogenic GHGs. Therefore, it has been an international goal to reduce the emissions of F-GHGs as well as other GHGs into the atmosphere. To evaluate the effectiveness of an F-GHG abatement system, measurement standards are needed for accurate and reliable quantification of the F-GHG emissions. CMS/ITRI is developing primary reference gas mixtures (PRMs) for high GWP GHGs, such as CF4, SF6 and NF3, to achieve the highest metrological qualities in gas concentration measurement. The production of gas mixtures follows ISO 6142: 2001, and the quality system is in compliance with ISO Guide 34: 2009. These PRMs can be used as primary standards to calibrate analyzers, and can act as the source of metrological traceability when performing instrument certification or validation. They can also be applied to check the accuracy of commercial infrared spectra installed in Fourier transform infrared (FTIR) spectrometers for quantification to evaluate the destruction or removal efficiency (DRE) of F-GHG abatement equipment in electronics manufacturing.
控制温室气体排放是世界各国面临的最严峻的环境挑战之一。二氧化碳是人类活动排放的主要温室气体,是最具代表性的温室气体,其排放监管一直是一个国际问题。然而,某些非二氧化碳温室气体的全球变暖潜能值(GWPs)高达二氧化碳的数万倍甚至数万倍。例如,氟化温室气体(F-GHGs),包括CF4、C2F6、C3F8、C4F8、CHF3、CH2F2、SF6、NF3等,已广泛用于半导体相关行业的蚀刻工艺或室清洗气体。由于其较高的全球升温潜能值,f -温室气体是最有效和持续时间最长的人为温室气体类型。因此,减少f - ghg以及其他温室气体排放到大气中一直是国际目标。为了评估F-GHG减排系统的有效性,需要准确可靠地量化F-GHG排放的测量标准。CMS/ITRI正在开发用于高GWP温室气体(如CF4, SF6和NF3)的主要参考气体混合物(PRMs),以实现气体浓度测量的最高计量质量。气体混合物的生产遵循ISO 6142: 2001,质量体系符合ISO指南34:2009。这些PRMs可以用作校准分析仪的主要标准,并且在执行仪器认证或验证时可以作为计量可追溯性的来源。它们还可以用于检查安装在傅里叶变换红外(FTIR)光谱仪中的商用红外光谱的准确性,用于量化评估电子制造业中F-GHG减排设备的破坏或去除效率(DRE)。
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引用次数: 0
Metering Technology Center Values Laboratory Services 计量技术中心重视实验室服务
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.51
Ed Hass
This paper was prepared for the National Conference of Standards Laboratories International Workshop and Symposium scheduled for 2014. It shares what was learned by CMS Energy’s Laboratory Services and its Metering Technology Center in regards to testing and certification verification of advanced metrology. It also defends the position that accredited laboratories are best suited to perform product testing as part of their services because those who have accreditation are accustomed to applying reference standards to secure, sustain, and accelerate acceptance of advanced technologies. In 2008, CMS Energy, the 4th largest energy utility company in the United States, temporarily transferred three employees from its accredited calibration laboratory to work at its testing facility to test high tech • newly designed Smart Grid Meter products. To this end, CMS constructed its own testing laboratory to verify vendors’ advertised claims that products adhered to C12 American National Standards Institute specification standards. In preparation for testing, CMS made the decision to upgrade its Alternating Current kilowatt-hour meter test equipment and today is uniquely recognized as the first laboratory in the United States accredited to calibrate electrical energy standards. Specific Company testing requirements are expected to subside in 2015 and CMS is looking for other new product assessment opportunities. Workforce synergies were gained and metrology dollars were prudently invested at CMS to assure capital intensive asset purchases were made wisely. What CMS learned in this process can be transferred to your facility to insure your investments are energy efficient and environmentally advanced.
本文是为2014年国家标准实验室会议国际研讨会准备的。它分享了CMS能源实验室服务及其计量技术中心在先进计量测试和认证验证方面的经验。它还为认可的实验室最适合将产品测试作为其服务的一部分进行辩护,因为那些拥有认证的实验室习惯于应用参考标准来确保、维持和加速对先进技术的接受。2008年,美国第四大能源公用事业公司CMS能源公司临时从其认可的校准实验室调派三名员工到其测试设施工作,以测试高科技新设计的智能电网仪表产品。为此,CMS建立了自己的测试实验室,以验证供应商宣传的产品符合C12美国国家标准协会规范标准。在准备测试时,CMS决定升级其交流电千瓦时表测试设备,今天是唯一公认的第一个实验室在美国认可校准电能标准。具体的公司测试要求预计将在2015年消退,CMS正在寻找其他新产品评估机会。获得了劳动力协同效应,计量美元被谨慎地投资于CMS,以确保明智地进行资本密集型资产购买。CMS在这个过程中学到的东西可以转移到您的工厂,以确保您的投资是节能和环保先进的。
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引用次数: 0
Uncertainty Estimation for Force Measurements 力测量的不确定度估计
Pub Date : 1900-01-01 DOI: 10.51843/wsproceedings.2014.15
Dennis W.K. Lee, Y.K. Yan, W.M. Leung
Load cells are force measurement transducers which form integral parts of systems for measurement of weight, torque, impact, acceleration and other quantities. Particularly in the construction industry, load cells are extensively used for calibrating force machines and determining the strengths of construction materials. Load cells are calibrated against standard masses using standard force machines based on principles of deadweight or hydraulic amplification. For international recognition purpose, load cells are calibrated in accordance with international or national standards such as ISO 376, BS 1610, EN 10002-3. However, these standards do not provide guidelines for evaluation of measurement data and expression of measurement uncertainty. There is another complication. Load cells are transducers that give out deflection values in response to the applied forces. A load cell is calibrated at specific test points only and the behavior of the test unit is expressed graphically by plotting the indicated output value against the applied force (known as a response curve). Hence, measurement results for load cells are expressed in terms of calibration coefficients, which are used to reproduce the response curve. This made the evaluation and expression of measurement uncertainty a complicated process. The document JCGM 100 "Evaluation of measurement data - Guide to the expression of uncertainty in measurement (GUM)" provides a framework for uncertainty evaluation. However, the GUM does not provide specific guidelines for uncertainty estimates for load cells, in particularly, to deal with errors concerning curve fitting and interpolation. It is also known that GUM has certain limitations which render it unreliable when there is prominent nonlinearity in the model or there are dominant uncertainty contributions. In this paper, we not only demonstrate how to use the GUM framework to estimate uncertainties of a load cell but also apply the method stipulated in the "Supplement 1 to the GUM - Propagation of distributions using a Monte Carlo method (JCGM 101)" to validate the GUM uncertainty framework.
称重传感器是力测量传感器,是测量重量、扭矩、冲击、加速度和其他量的系统的组成部分。特别是在建筑行业,测力元件被广泛用于校准测力仪和确定建筑材料的强度。根据自重或液压放大原理,使用标准测力机对标准质量进行校准。出于国际认可的目的,称重传感器是根据国际或国家标准进行校准的,如ISO 376, BS 1610, EN 10002-3。然而,这些标准并没有为测量数据的评定和测量不确定度的表示提供指导。还有另一个复杂因素。测压元件是一种传感器,它根据施加的力给出挠度值。称重传感器仅在特定的测试点进行校准,测试单元的行为通过绘制指示输出值与施加的力(称为响应曲线)的图形表示。因此,测压元件的测量结果以校准系数表示,校准系数用于再现响应曲线。这使得测量不确定度的评定和表示成为一个复杂的过程。文件JCGM 100“测量数据评估-测量不确定度表达指南(GUM)”提供了不确定度评估的框架。然而,GUM并没有为测压元件的不确定性估计提供具体的指导方针,特别是处理与曲线拟合和插值有关的误差。我们还知道,当模型中存在显著的非线性或存在主要的不确定性贡献时,GUM具有一定的局限性,使其不可靠。在本文中,我们不仅演示了如何使用GUM框架来估计称重传感器的不确定性,而且还应用了“GUM补充1 -使用蒙特卡罗方法传播分布(JCGM 101)”中规定的方法来验证GUM不确定性框架。
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引用次数: 0
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NCSL International Workshop & Symposium Conference Proceedings 2014
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