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Effect of Tungsten Carbides on Abrasive Wear of Hardfacing Coatings 碳化钨对堆焊涂层磨粒磨损的影响
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2018-06-04 DOI: 10.1155/2018/4047818
P. Pichler, M. Leitner, F. Grün, J. Hassler
The aim of this study is to investigate the abrasive wear loss as well as the wear mechanisms of hardfacing layers with and without tungsten carbides (WC) included in the matrix in different friction wheel test (FWT) configurations. The FWT setup is varied in regard to the materials of the rotating wheels, whereat steel and rubber materials are utilized to achieve varying wear mechanisms as representative conditions for stone milling as well as low density wood cutting processes. Coatings including fine particles of WC highlight the highest resistance against abrasive wear in rubber wheel testing condition, at which microcutting acts as the dominant effect. In comparison to the hardfacings without WC, the mean material loss majorly decreases by about 75%. On the contrary, the mean material loss of fine WC reinforced coatings increases up to 93% compared to the condition without WC if a steel wheel is utilized as rotating counterpart. Thereby, the coatings with comparably coarse WC reveal the minimum material loss with a decrease over 70% compared to the condition without WC. In conclusion, the inclusion of WC in hardfacing coatings significantly increases the wear resistance. The experimental wear test results highlight the fact that in order to achieve the optimal wear resistance the material characteristics of the hardfacings need to be properly defined considering the predominant wear mechanisms under in-service conditions.
本研究的目的是研究在不同的摩擦轮试验(FWT)配置中,基体中含有和不含有碳化钨(WC)的堆焊层的磨料磨损损失以及磨损机制。FWT设置根据转轮的材料而变化,其中利用钢和橡胶材料来实现不同的磨损机制,作为石材铣削和低密度木材切割工艺的代表性条件。在橡胶轮测试条件下,包括WC细颗粒在内的涂层具有最高的耐磨性,在这种条件下,微切削是主要影响因素。与不含WC的硬面层相比,平均材料损失主要减少了约75%。相反,如果使用钢轮作为旋转配对物,则与没有WC的情况相比,精细WC增强涂层的平均材料损失增加了93%。因此,与没有WC的条件相比,具有相对粗糙WC的涂层显示出最小的材料损失,降低了70%以上。总之,WC在堆焊层中的加入显著提高了耐磨性。实验磨损试验结果强调了这样一个事实,即为了实现最佳耐磨性,需要考虑在役条件下的主要磨损机制,正确定义硬面层的材料特性。
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引用次数: 1
Viscoelastic Contact Simulation under Harmonic Cyclic Load 谐波循环载荷下粘弹性接触模拟
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2018-05-20 DOI: 10.1155/2018/9432894
S. Spinu
Characterization of viscoelastic materials from a mechanical point of view is often performed via dynamic mechanical analysis (DMA), consisting in the arousal of a steady-state undulated response in a uniaxial bar specimen, allowing for the experimental measurement of the so-called complex modulus, assessing both the elastic energy storage and the internal energy dissipation in the viscoelastic material. The existing theoretical investigations of the complex modulus’ influence on the contact behavior feature severe limitations due to the employed contact solution inferring a nondecreasing contact radius during the loading program. In case of a harmonic cyclic load, this assumption is verified only if the oscillation indentation depth is negligible compared to that due to the step load. This limitation is released in the present numerical model, which is capable of contact simulation under arbitrary loading profiles, irregular contact geometry, and complicated rheological models of linear viscoelastic materials, featuring more than one relaxation time. The classical method of deriving viscoelastic solutions for the problems of stress analysis, based on the elastic-viscoelastic correspondence principle, is applied here to derive the displacement response of the viscoelastic material under an arbitrary distribution of surface tractions. The latter solution is further used to construct a sequence of contact problems with boundary conditions that match the ones of the original viscoelastic contact problem at specific time intervals, assuring accurate reproduction of the contact process history. The developed computer code is validated against classical contact solutions for universal rheological models and then employed in the simulation of a harmonic cyclic indentation of a polymethyl methacrylate half-space by a rigid sphere. The contact process stabilization after the first cycles is demonstrated and the energy loss per cycle is calculated under an extended spectrum of harmonic load frequencies, highlighting the frequency for which the internal energy dissipation reaches its maximum.
从力学角度对粘弹性材料进行表征通常是通过动态力学分析(DMA)进行的,该分析包括激发单轴棒试样的稳态波动响应,允许对所谓的复模量进行实验测量,评估粘弹性材料中的弹性能量存储和内部能量耗散。现有的复模量对接触行为影响的理论研究具有严重的局限性,这是由于在加载程序中使用的接触解推断出不减小的接触半径。在谐波循环载荷的情况下,只有当振荡压痕深度与阶跃载荷相比可以忽略不计时,才能验证这一假设。本数值模型释放了这一限制,能够在任意载荷分布、不规则接触几何形状和线性粘弹性材料复杂流变模型下进行接触模拟,具有一个以上的弛豫时间。基于弹性-粘弹性对应原理,推导了应力分析问题粘弹性解的经典方法,推导了粘弹性材料在任意表面牵引分布下的位移响应。后一种解决方案进一步用于构建一系列接触问题,其边界条件在特定时间间隔与原始粘弹性接触问题的边界条件相匹配,从而确保接触过程历史的准确再现。所开发的计算机代码与通用流变模型的经典接触解进行了验证,然后用于刚性球体对聚甲基丙烯酸甲酯半空间的谐波循环压痕的模拟。演示了第一次循环后的接触过程稳定性,并在谐波负载频率的扩展频谱下计算了每个循环的能量损失,突出了内部能量耗散达到最大值的频率。
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引用次数: 1
Performance Evaluation of Jatropha and Pongamia Oil Based Environmentally Friendly Cutting Fluids for Turning AA 6061 麻疯树和麻疯树油基环保切削液车削AA 6061的性能评价
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2018-05-15 DOI: 10.1155/2018/2425619
T. P. Jeevan, S. R. Jayaram
Owing to the desirable properties of vegetable oils as cutting fluids, an attempt is made to explore the potentiality of plentifully available vegetable oils as a cutting fluid for turning AA 6061. Two nonedible vegetable oils, Jatropha and Pongamia, in their chemically modified (epoxidized) versions are used as straight cutting fluids. Cutting fluids are introduced to the machining zone with the aid of Minimal Quantity Lubrication (MQL) method. Taguchi’s technique of orthogonal arrays is used to develop an effective design of experiments. The results obtained under epoxidized versions of Jatropha and Pongamia oils are compared with the results of mineral oil in terms of cutting forces and surface roughness. Experimental observations and statistical analysis show that, compared to mineral oil, the modified versions of vegetable oil-based cutting fluids are more effective in reducing the cutting forces and increasing surface finish. It is also observed that the modified Pongamia oil showed lesser flank wear compared to the other two tested oils.
由于植物油作为切削液具有良好的性能,试图探索丰富可用的植物油作为车削AA6061的切削液的潜力。两种不可食用的植物油,麻疯树和麻疯树,在它们的化学改性(环氧化)版本中,被用作直接切削液。借助于最小润滑量(MQL)方法将切削液引入加工区。田口的正交阵列技术被用于开发有效的实验设计。将麻风树油和麻疯树油的环氧化版本下获得的结果与矿物油在切削力和表面粗糙度方面的结果进行比较。实验观察和统计分析表明,与矿物油相比,植物油基切削液的改性版本在降低切削力和提高表面光洁度方面更有效。还观察到,与其他两种测试油相比,改性Pongamia油显示出较小的侧面磨损。
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引用次数: 45
Microstructural Evolution in Chroming Coatings Friction Pairs under Dry Sliding Test Conditions 干滑动试验条件下铬涂层摩擦副的微观结构演变
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2018-02-07 DOI: 10.1155/2018/5962153
Xin Wang, Ru-lin Zhang, T. Zhou, Xi-cheng Wei, P. Liaw, R. Feng, Wurong Wang, Rong-bin Li
The microstructures of subsurface layers of 20CrMnTi steel pins against chroming and nonchroming T10 under dry sliding tests were studied by means of OM (optical microscopy), XRD (X-ray diffraction), and SEM (scanning electron microscopy). Results showed that the chroming coating strengthened the disc surface and significantly affected microstructural evolution. Three layers—the matrix, deformation layer (DL), and surface layer (SL)—formed in 20CrMnTi for the chroming T10. The matrix and deformation layer (DL) formed in 20CrMnTi for the nonchroming T10. The formation of the microstructure was considered as a result of the shear deformation.
采用OM(光学显微镜)、XRD (x射线衍射)和SEM(扫描电镜)研究了干滑动试验条件下20CrMnTi钢引脚对T10和非铬化的亚表面层组织。结果表明:镀铬层强化了圆盘表面,显著影响了组织演变;在20CrMnTi中形成基体、变形层(DL)和表面层(SL)三层。非铬化T10在20CrMnTi中形成基体和变形层。显微组织的形成被认为是剪切变形的结果。
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引用次数: 2
Numerical Investigation of Turbulence Models for a Superlaminar Journal Bearing 超层流滑动轴承湍流模型的数值研究
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2018-01-03 DOI: 10.1155/2018/2841303
A. Ding, Xiao-dong Ren, Xue-song Li, C. Gu
With rotating machineries working at high speeds, oil flow in bearings becomes superlaminar. Under superlaminar conditions, flow exhibits between laminar and fully developed turbulence. In this study, superlaminar oil flow in an oil-lubricated tilting-pad journal bearing is analyzed through computational fluid dynamics (CFD). A three-dimensional bearing model is established. CFD results from the laminar model and 14 turbulence models are compared with experimental findings. The laminar simulation results of pad-side pressure are inconsistent with the experimental data. Thus, the turbulence effects on superlaminar flow should be considered. The simulated temperature and pressure distributions from the classical fully developed turbulence models cannot correctly fit the experimental data. As such, turbulence models should be corrected for superlaminar flow. However, several corrections, such as transition correction, are unsuitable. Among all the flow models, the SST model with low-Re correction exhibits the best pressure distribution and turbulence viscosity ratio. Velocity profile analysis confirms that a buffer layer plays an important role in the superlaminar boundary layer. Classical fully developed turbulence models cannot accurately predict the buffer layer, but this problem can be resolved by initiating an appropriate low-Re correction. Therefore, the SST model with low-Re correction yields suitable results for superlaminar flows in bearings.
随着旋转机械在高速下工作,轴承中的油流变得极为平缓。在超层流条件下,流动表现出介于层流和完全发展的湍流之间。在本研究中,通过计算流体动力学(CFD)分析了油润滑可倾瓦轴颈轴承中的超层流。建立了三维轴承模型。将层流模型和14个湍流模型的CFD结果与实验结果进行了比较。垫侧压力的层流模拟结果与实验数据不一致。因此,应考虑湍流对超层流的影响。来自完全发展起来的经典湍流模型的模拟温度和压力分布不能正确地拟合实验数据。因此,湍流模型应该针对超层流进行校正。然而,一些校正,如过渡校正,是不合适的。在所有的流动模型中,具有低Re校正的SST模型表现出最好的压力分布和湍流粘度比。速度剖面分析证实,缓冲层在超高层边界层中起着重要作用。经典的完全发展的湍流模型不能准确预测缓冲层,但这个问题可以通过启动适当的低Re校正来解决。因此,具有低Re校正的SST模型对于轴承中的超层流产生了合适的结果。
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引用次数: 11
FEM Design of a Cutting-Edge Support System for Micro-GT 微型gt前沿支撑系统的有限元设计
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2018-01-01 DOI: 10.1155/2018/9016906
F. Stefani, R. Francesconi, Andrea Perrone
The design of the support system (shaft, bearings, and mechanical coupling devices) of the rotor plays a key role in the development of efficient micro-gas turbines (micro-GTs) for distributed power generation. Foil air bearings are the most widespread technical solution well suited to design a reliable support system, although they cannot withstand a large number of start-stop cycles of the units. In order to overcome such limitation, we have recently proposed an innovative support system that takes advantage of spline couplings and two bearing types (e.g., air and rolling-element bearings). The devised support system employs splines as both convenient coupling systems and actuators for the load partition between the two bearing types. In the present work, the helical spline coupling is studied by means of structural FEM analyses including contact simulation in order to design the support system. Numerical results confirm previous findings in that the load transfer through the spline coupling is mainly a function of the helix angle. In addition, friction factor and structural stiffness cannot be neglected in the accurate design of the spline coupling. Such design parameters are now included in the proposed design procedure, which formerly assumed frictionless contact and rigid bodies.
转子支撑系统(轴、轴承和机械耦合装置)的设计是开发高效分布式微型燃气轮机的关键。铝箔空气轴承是最广泛的技术解决方案,非常适合设计一个可靠的支持系统,虽然他们不能承受大量的启停循环的单位。为了克服这种限制,我们最近提出了一种创新的支持系统,该系统利用花键联轴器和两种轴承类型(例如,空气和滚动轴承)。所设计的支撑系统采用花键作为方便的耦合系统和执行器,用于两种轴承类型之间的负载分配。本文采用结构有限元分析方法对螺旋花键联轴器进行了研究,并对其进行了接触仿真。数值结果证实了先前的研究结果,即通过花键联轴器的载荷传递主要是螺旋角的函数。此外,在花键联轴器的精确设计中,摩擦系数和结构刚度也不能忽略。这些设计参数现在包含在提议的设计程序中,该程序以前假设无摩擦接触和刚体。
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引用次数: 1
Expansion of the Metrological Visualization Capability by the Implementation of Acoustic Emission Analysis 通过实施声发射分析扩展计量可视化能力
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2017-08-01 DOI: 10.1155/2017/3718924
P. Bergmann, F. Grün, Florian Summer, I. Gódor, Gabriel Stadler
The acquisition and evaluation of acoustic emissions (AE) in tribology have proven to be a meaningful tool for condition monitoring and offer possibilities to deepen the understanding of tribological processes. The authors used this technology with the aim of expanding existing test methodologies towards increased visualization capability of tribological processes and investigated the correlation between tribological processes and acoustic emissions on a Ring-on-Disc and a close-to-component journal bearing test setting. The results of this study include the description of friction as well as wear processes and prove the usability of several AE evaluation parameters whereby a close correlation between AE and tribological processes can be shown. Consequently, it was possible to expand the visualization and evaluation capabilities of the test settings offering additional insights by making use of AE.
摩擦学中声发射(AE)的获取和评估已被证明是一种有意义的状态监测工具,并为加深对摩擦学过程的理解提供了可能性。作者使用这项技术的目的是扩展现有的测试方法,以提高摩擦学过程的可视化能力,并在盘上环和接近部件的轴颈轴承测试环境中研究了摩擦学过程与声发射之间的相关性。本研究的结果包括对摩擦和磨损过程的描述,并证明了几个AE评估参数的可用性,从而表明AE和摩擦学过程之间的密切相关性。因此,可以扩展测试设置的可视化和评估能力,通过使用AE提供额外的见解。
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引用次数: 17
Dynamic Characterization of Rubber O-Rings: Squeeze and Size Effects 橡胶O型环的动力学特性:挤压和尺寸效应
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2017-07-12 DOI: 10.1155/2017/2509879
F. Al-Bender, F. Colombo, D. Reynaerts, R. Villavicencio, T. Waumans
This paper concerns the dynamic characterization of rubber O-rings used to introduce damping in high speed gas bearing systems. O-shaped rubber rings composed of high temperature rubber compounds are characterized in terms of stiffness and damping coefficients in the frequency range 100–800 Hz. Simple formulas with frequency independent coefficients were identified to express the viscoelastic properties of the O-rings. The formulas proposed approximate the stiffness and damping coefficients of O-rings of general size.
本文研究了用于在高速气体轴承系统中引入阻尼的橡胶O形圈的动力学特性。由高温橡胶化合物组成的O形橡胶圈的刚度和阻尼系数在100–800频率范围内 赫兹。确定了具有频率无关系数的简单公式来表示O形环的粘弹性特性。所提出的公式近似于一般尺寸O形环的刚度和阻尼系数。
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引用次数: 11
A Novel Two-Disc Machine for High Precision Friction Assessment 一种新型高精度摩擦评估双盘机
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2017-06-28 DOI: 10.1155/2017/8901907
Jakob Moder, F. Grün, M. Stoschka, I. Gódor
The concept of two-disc model testing has proven to deliver valuable information for the applicability of new technologies, such as surface structuring, coatings, alternative fluids, or advanced materials, in actual machine elements. In this article an advanced two-disc machine with sophisticated control technology for dry and lubricated setup is presented. (i) All involved components are controlled via a powerful PLC unit leading to the possibility of realising extremely accurate SRRs down to . (ii) High-speed data acquisition allows local insight into tribological phenomena by providing 72 data points along one shaft rotation. (iii) Several lubrication scenarios such as fluid, mixed, and starved lubrication, as well as dry contacts, can be considered. (iv) Raw-data of all sensors, including normal force, friction force, vibration speed, stiffness (wear), infrared temperature, contact potential, and motor speed, is presented. Some example results of dry polymer-steel tribosystems and lubricated experiments are shown to elucidate the capabilities of the novel test rig.
双圆盘模型测试的概念已被证明为新技术(如表面结构、涂层、替代流体或先进材料)在实际机器元件中的适用性提供了有价值的信息。本文介绍了一种先进的双盘式机器,该机器具有复杂的控制技术,用于干式和润滑装置。(i) 所有涉及的组件都通过强大的PLC单元进行控制,从而有可能实现极其精确的SRR。(ii)通过沿一个轴旋转提供72个数据点,高速数据采集允许对摩擦学现象进行局部洞察。(iii)可以考虑几种润滑情况,如流体、混合润滑、缺油润滑以及干接触。(iv)提供了所有传感器的原始数据,包括法向力、摩擦力、振动速度、刚度(磨损)、红外温度、接触电势和电机速度。展示了干聚合物-钢摩擦系统和润滑实验的一些示例结果,以阐明新型试验台的性能。
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引用次数: 13
Effect of Dam Depth and Relief Track Depth on Steady-State and Dynamic Performance Parameters of 3-Lobe Pressure Dam Bearing 坝体深度和卸荷轨道深度对三瓣压力坝轴承稳态和动态性能参数的影响
IF 2.6 Q3 ENGINEERING, MECHANICAL Pub Date : 2017-03-14 DOI: 10.1155/2017/1380367
Ashutosh Kumar, S. Kakoty
The present study analyzes the effect of pressure dam depth and relief track depth on the performance of three-lobe pressure dam bearing. Different values of dam depth and relief track depth are taken in nondimensional form in order to analyze their effect. Results are plotted for different parameters against eccentricity ratios and it is shown that the effect of pressure dam depth and relief track depth has great significance on stability and other performance parameters. Study of stability and performance characteristics is undertaken simultaneously.
分析了压力坝深度和泄压轨道深度对三叶压力坝轴承性能的影响。以无量纲形式取不同的坝深和泄压轨道深度值,以分析其影响。结果表明,压力坝深度和泄压轨道深度对稳定性和其他性能参数的影响具有重要意义。同时进行稳定性和性能特性的研究。
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引用次数: 6
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Advances in Tribology
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