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Experimental Evaluation of Erosion of Gunmetal under Asymmetrical Shaped Sand Particle 非对称型砂颗粒对枪械金属侵蚀的试验评价
IF 2.6 Q1 Engineering Pub Date : 2015-12-07 DOI: 10.1155/2015/815179
M. Chowdhury, U. K. Debnath, D. M. Nuruzzaman, M. Islam
The erosion characteristics of gunmetal have been evaluated practically at different operating conditions. Asymmetrical silica sand (SiO2) is taken into account as erodent within range of 300–600 μm. The impact velocity within 30–50 m/sec, impact angle 15–900, and stand off distance 15–25 mm are inspected as other relevant operating test conditions. The maximum level of erosion is obtained at impact angle 15° which indicates the ductile manner of the tested gunmetal. The higher the impact velocity, the higher the erosion rate as almost linear fashion is observed. Mass loss of gunmetal reduces with the increase of stand-off distance. A dimensional analysis, erosion efficiency (η), and relationship between friction and erosion indicate the prominent correlation. The test results are designated using Taguchi’s and ANOVA concept. ratio indicates that there are 1.72% deviations that are estimated between predicted and experimental results. To elaborately analyze the results, ANN and GMDH methods are mentioned. After erosion process of tested composite, the damage propagation on surfaces is examined using SEM for the confirmation of possible nature of wear behavior. The elemental composition of eroded test samples at varying percentage of gunmetal is analyzed by EDX analysis.
在不同的操作条件下,对炮金属的侵蚀特性进行了实际评价。不对称硅砂(SiO2)在300 ~ 600 μm范围内被腐蚀。将冲击速度30 - 50m /秒,冲击角度15-900,离地距离15 - 25mm作为其他相关操作试验条件进行考察。在冲击角为15°时,得到了最大的侵蚀水平,这表明被测金属具有延展性。冲击速度越高,侵蚀速率越高,几乎呈线性变化。炮金属的质量损失随着离弹距离的增加而减小。量纲分析、冲蚀效率(η)和摩擦与冲蚀的关系表明,二者之间存在显著的相关性。测试结果使用田口和方差分析的概念来指定。比值表明,预测结果与实验结果之间估计偏差为1.72%。为了详细分析结果,本文提出了人工神经网络和GMDH方法。在被试复合材料的侵蚀过程后,利用扫描电镜对其表面的损伤扩展进行了研究,以确定其磨损行为的可能性质。用EDX分析方法分析了不同金属含量下侵蚀试样的元素组成。
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引用次数: 17
Microstructure Characteristics and Properties of HVOF Sprayed Ni-Based Alloy Nano-h-BN Self-Lubricating Composite Coatings HVOF喷涂ni基合金纳米h- bn自润滑复合涂层的组织特征与性能
IF 2.6 Q1 Engineering Pub Date : 2015-11-25 DOI: 10.1155/2015/621278
Xiao-feng Zhang, Long Zhang, Z. Huang
A Ni-based alloy/nano-h-BN self-lubricating composite coating was produced on medium carbon steel by high velocity oxygen fuel (HVOF) spraying technique. The powder feedstocks for HVOF spraying were prepared by ball milling and agglomerated the nano-h-BN with Ni-based alloy powders. The microstructure and mechanical properties of coatings have been investigated. With the increasing of h-BN contents, some delaminations appeared gradually in the coatings and a continuous network with h-BN phase embedded formed in the metallic matrix. The average microhardness of the self-lubricating coating was a little lower for the addition of soft solid lubricant. The friction coefficient of coatings is in the ranges of 0.38–0.48 and 0.38–0.52 at ambient temperature and 400°C, respectively. The maximum bonding strength of coatings reached 23.83 MPa.
采用高速氧燃料(HVOF)喷涂技术在中碳钢表面制备了ni基合金/纳米h- bn自润滑复合涂层。采用球磨法制备HVOF喷涂用粉末原料,用ni基合金粉末对纳米h- bn进行团聚。研究了涂层的显微组织和力学性能。随着h-BN含量的增加,涂层中逐渐出现脱层现象,在金属基体中形成h-BN相嵌入的连续网络。软固体润滑剂的加入使自润滑涂层的平均显微硬度略有降低。在室温和400℃时,涂层的摩擦系数分别为0.38 ~ 0.48和0.38 ~ 0.52。涂层的最大结合强度达到23.83 MPa。
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引用次数: 5
A New Design of the Universal Test Rig to Measure the Wear Characterizations of Polymer Acetal Gears (Spur, Helical, Bevel, and Worm) 聚合物缩醛齿轮(直齿、斜齿、锥齿轮和蜗杆)磨损特性通用试验台的新设计
IF 2.6 Q1 Engineering Pub Date : 2015-09-03 DOI: 10.1155/2015/926918
S. Yousef, T. Osman, M. Khattab, A. Bahr, A. Youssef
This work aims to study the wear characterization of common types of acetal polymer gears (spur, helical, bevel, and worm) using a new TS universal test rig, in order to obtain reliable results and as a reference when compared with acetal nanocomposite gears later. The TS universal test rig consists of three different units that are connected by a main driver shaft and a pair of constantly meshing metal spur gears, which transfer power to the bevel and worm test units. The first unit is used to test the bevel gears, the second unit is used to test the spur and helical gears, and the third unit is used to test the worm gears. The loading mechanism is similarly designed to block the brake mechanism. Hobbing and milling machines were used to machine an injection-moulded polymer flanges and produce the tested gears. All gear pairs, except the worm gear, have identical gear ratios. The experiments were performed at speed 1420 rpm and the torque was 4 Nm. The results showed that the wear rates (in the form of weight loss) of spur gears were consistent with the previous results and the other gear types had larger wear rates.
本工作旨在利用新的TS通用试验台,研究常见类型的缩醛聚合物齿轮(直齿、斜齿、斜齿和蜗杆)的磨损特性,以获得可靠的结果,并为以后与缩醛纳米复合齿轮进行比较提供参考。TS通用测试台由三个不同的单元组成,它们由一个主传动轴和一对不断啮合的金属直齿轮连接,将动力传递给锥齿轮和蜗杆测试单元。第一个单元用于测试锥齿轮,第二个单元用于测试正齿轮和斜齿轮,第三个单元用于测试蜗轮。装载机构同样被设计为阻塞制动机构。利用滚齿机和铣床加工了一种注射成型的聚合物法兰,并生产了试验齿轮。所有齿轮副,除了蜗轮,有相同的传动比。实验转速为1420 rpm,转矩为4 Nm。结果表明,正齿轮的磨损率(以重量损失的形式)与之前的结果一致,其他齿轮类型的磨损率更大。
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引用次数: 17
Effect of Ratio on the Performance of Two-Lobe Pressure Dam Bearing: Micropolar Lubricated 比值对双叶压坝轴承性能的影响:微极润滑
IF 2.6 Q1 Engineering Pub Date : 2015-02-25 DOI: 10.1155/2015/182713
Sanyam Sharma, C. M. Krishna
Two-lobe pressure dam bearings are commonly used in high speed rotating machineries. Their use is considered more stable than plain cylindrical bearings. Such bearings have a dam in the upper half whereas the lower half is provided with a relief track. Performance of two-lobe pressure dam bearings under micropolar fluid is evaluated. Finite element method is used to solve the modified Reynolds equation. Fluid film pressures are obtained by solving modified Reynolds equation. Thus pressure obtained is used to find performance characteristics of this bearing. The dynamic performance characteristics are studied at various ratios. Three ratios are considered 1.6, 2.0, and 2.4 for the analysis purpose. Results obtained are presented for various micropolar parameters. Results show that stability of two-lobe pressure dam bearings increases with decrease in aspect ratio ().
双叶压力坝轴承是高速旋转机械中常用的轴承。它们的使用被认为比普通圆柱轴承更稳定。这种轴承在上半部分有一个大坝,而下半部分有一个减压轨道。对双叶压力坝轴承在微极流体作用下的性能进行了评价。采用有限元法求解修正后的雷诺方程。通过求解修正雷诺方程得到了液膜压力。因此,所获得的压力用于找到该轴承的性能特性。研究了不同比例下的动态性能特性。为了分析的目的,三个比率被认为是1.6、2.0和2.4。给出了不同微极性参数的计算结果。结果表明:随着长径比()的减小,双叶压坝支座的稳定性增大;
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引用次数: 11
Couple Stress Squeeze Films with VPD in a Curved Circular Geometry 弯曲圆形几何中与VPD耦合的应力挤压膜
IF 2.6 Q1 Engineering Pub Date : 2015-02-11 DOI: 10.1155/2015/164691
V. Ponnuswamy, S. Govindaraj
The problem of couple stress squeeze films considering viscosity pressure dependence (VPD) has been analysed in a curved circular geometry. Using Stokes microcontinuum theory and the Barus formula, the Reynolds type equation has been derived. The approximate analytical expressions for the squeeze film pressure and load carrying capacity are obtained using a perturbation technique. The numerical solutions for the squeeze film pressure and load carrying capacity are presented for the sinusoidal motion of the upper curved disk, assuming an exponential form for the curvature. The effects of curvature, the non-Newtonian couple stresses, and VPD and their combined effects are investigated through the squeeze film pressure and the load carrying capacity of the squeeze film.
在弯曲的圆形几何中,分析了考虑粘压相关性的耦合应力挤压膜问题。利用Stokes微连续统理论和Barus公式,导出了Reynolds型方程。利用微扰技术得到了挤压膜压力和承载能力的近似解析表达式。给出了上弯曲盘正弦运动时挤压膜压力和承载能力的数值解,并假设曲率呈指数形式。通过挤压膜压力和挤压膜的承载能力,研究了曲率、非牛顿耦合应力和VPD及其联合作用的影响。
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引用次数: 2
Effect of Surface Roughness on the Squeeze Film Characteristics of Circular Plates in the Presence of Conducting Couplestress Fluid and Transverse Magnetic Field 导电耦合应力流体和横向磁场作用下,表面粗糙度对圆板挤压膜特性的影响
IF 2.6 Q1 Engineering Pub Date : 2015-01-29 DOI: 10.1155/2015/302396
S. T. Fathima, N. Naduvinamani, J. S. Kumar, B. Hanumagowda
The combined effect of surface roughness and magnetic field on the performance characteristic of the circular plates lubricated with conducting couplestress fluid (CCSF) has been studied. On the basis of the Christensen Stochastic model, the generalized stochastic Reynold’s equation is derived. Modified equations for the nondimensional pressure, load load-carrying capacity, and squeeze film time are derived. The results are presented both numerically and graphically and compared with conducting smooth surface case. It is observed that the surface roughness effects are more pronounced for couplestresses as compared to nonconducting Newtonian fluid (NCNF) in the presence of magnetic field.
研究了表面粗糙度和磁场对导电耦合应力流体润滑圆板性能特性的综合影响。在克里斯滕森随机模型的基础上,导出了广义随机雷诺方程。导出了无因次压力、载荷承载能力和挤压膜时间的修正方程。给出了结果的数值和图形,并与导电光滑表面情况进行了比较。观察到,与非导电牛顿流体(NCNF)相比,在磁场存在下,耦合应力对表面粗糙度的影响更为明显。
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引用次数: 5
Prediction and Analysis of Engine Friction Power of a Diesel Engine Influenced by Engine Speed, Load, and Lubricant Viscosity 转速、负荷和润滑油粘度对柴油机摩擦功率影响的预测与分析
IF 2.6 Q1 Engineering Pub Date : 2014-12-09 DOI: 10.1155/2014/928015
D. Singh, F. Gu, J. Fieldhouse, N. Singh, S. K. Singal
Automotive industries made a paradigm shift in selection of viscometrics of engine lubricant, from higher to lower viscosity grade, for improving fuel economy of vehicles. Engine fuel consumption is influenced by friction between the various engine components. Engine friction power (FP) of a direct injection diesel engine is calculated from the measured value of in-cylinder pressure signals at various operating conditions. For predicting FP, as a function of speed, load, and lubricant viscosity, a full factorial design of experiments (DOE) was formulated and an empirical correlation was developed. Response surface methodology (RSM) was used for analyzing the dominant parameters and their interactions, which influence engine friction power significantly. Predicted results of engine FP are in good agreement with measured values at all operating points. ANOVA and RSM analysis revealed that the significant parameters influencing engine FP are speed, load, viscosity, speed-load, and speed-viscosity. The effect of engine lubricant viscosity on friction power of a diesel engine was insignificant at low speed, whereas, at high speed, it played a vital role. The empirical relation developed for predicting FP is very useful in estimating engine friction power for various combinations of engine speeds, loads, and lubricant viscosity without running the engine.
为了提高汽车的燃油经济性,汽车工业在选择发动机润滑油的粘度指标方面进行了范式转变,从高粘度级转向低粘度级。发动机的燃油消耗受发动机各部件之间摩擦的影响。根据不同工况下缸内压力信号的实测值,计算了直喷柴油机的发动机摩擦功率(FP)。为了预测FP,作为速度,负载和润滑剂粘度的函数,制定了全因子实验设计(DOE),并开发了经验相关性。采用响应面法对影响发动机摩擦功率的主要参数及其相互作用进行了分析。发动机FP的预测结果与各工作点的实测值吻合较好。方差分析和RSM分析表明,转速、载荷、粘度、转速-载荷、转速-粘度对发动机FP有显著影响。发动机润滑油粘度对柴油机低速时摩擦功率的影响不大,而在高速时则起着至关重要的作用。为预测FP而开发的经验关系对于在不运行发动机的情况下估算发动机转速、负载和润滑剂粘度的各种组合的发动机摩擦功率非常有用。
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引用次数: 13
Dynamic Mechanical Analysis and Three-Body Abrasive Wear Behaviour of Thermoplastic Copolyester Elastomer Composites 热塑性共聚酯弹性体复合材料的动态力学分析及三体磨粒磨损行为
IF 2.6 Q1 Engineering Pub Date : 2014-11-19 DOI: 10.1155/2014/210187
H. Rajashekaraiah, Sekar Mohan, P. K. Pallathadka, Suresha Bhimappa
Various amounts of short fibers (glass and carbon) and particulate fillers like polytetrafluoroethylene (PTFE), silicon carbide (SiC), and alumina (Al2O3) were systematically introduced into the thermoplastic copolyester elastomer (TCE) matrix for reinforcement purpose. The mechanical properties such as storage modulus, loss modulus, and Tan δ by dynamic mechanical analysis (DMA) and three-body abrasive wear performance on a dry sand rubber wheel abrasion tester have been investigated. For abrasive wear study, the experiments were planned according to orthogonal array by considering three factors and three levels. The complex moduli for TCE hybrid composites were pushed to a higher level relative to the TCE filled PTFE composite. At lower temperatures (in the glassy region), the storage modulus increases with increase in wt.% of reinforcement (fiber
不同数量的短纤维(玻璃和碳)和颗粒填料,如聚四氟乙烯(PTFE),碳化硅(SiC)和氧化铝(Al2O3)被系统地引入热塑性共聚弹性体(TCE)基体中以增强目的。通过动态力学分析(DMA)研究了材料的储存模量、损耗模量和Tan δ等力学性能,并在干砂橡胶轮磨损试验机上研究了三体磨粒磨损性能。在磨料磨损研究中,采用三因素三水平正交法规划试验。与TCE填充PTFE复合材料相比,TCE杂化复合材料的复合模量提高了。在较低的温度下(在玻璃区),存储模量随着增强纤维wt %的增加而增加
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引用次数: 30
Jet-Impingement Effects of Alumina-Nanofluid on Aluminum and Copper 氧化铝纳米流体对铝和铜的射流冲击效应
IF 2.6 Q1 Engineering Pub Date : 2014-08-21 DOI: 10.1155/2014/476175
G. Molina, Fnu Aktaruzzaman, Whitney Stregles, V. Soloiu, Mosfequr Rahman
Nanofluids are nanosize-powder suspensions that are of interest for their enhanced thermal transport properties. They are studied as promising alternatives to ordinary cooling fluids, but the tribiological effects of nanofluids on cooling-system materials are largely unknown. The authors have developed methodology that uses jet impingement on typical cooling-system materials to test such effects. The work is presented of the authors’ research on the interactions of a typical nanofluid (2% volume of alumina nanopowders in a solution of ethylene glycol in water) which is impinged on aluminum and copper specimens for tests as long as 112 hours. The surface changes were assessed by roughness measurements and optical-microscope studies. Comparative roughness indicate that both the reference cooling fluid of ethylene glycol and water and its nanofluid with 2% alumina produce roughness changes in aluminum (even for the shortest 3-hour test), but no significant roughness differences were observed between them. No significant roughness changes were observed for copper. Microscopy observations, however, show different surface modifications in both aluminum and copper by both the nanofluid and its base fluid. The possible mechanisms of early erosion are discussed. These investigations demonstrate suitable methods for the testing of nanofluid effects on cooling system-materials.
纳米流体是纳米级粉末悬浮液,因其增强的热传输特性而引起人们的兴趣。它们被研究为普通冷却流体的有希望的替代品,但纳米流体对冷却系统材料的三生物学效应在很大程度上是未知的。作者开发了一种方法,利用射流对典型冷却系统材料的冲击来测试这种影响。这项工作介绍了作者对典型纳米流体(2%体积的氧化铝纳米粉末在乙二醇水溶液中)的相互作用的研究,该纳米流体与铝和铜样品碰撞长达112小时的测试。通过粗糙度测量和光学显微镜研究来评估表面变化。对比粗糙度表明,乙二醇和水的参考冷却液及其含2%氧化铝的纳米流体对铝的粗糙度都有变化(即使是在最短的3小时测试中),但两者之间的粗糙度没有显著差异。铜的粗糙度没有明显的变化。然而,显微镜观察显示,纳米流体及其基液对铝和铜的表面修饰不同。讨论了早期侵蚀的可能机制。这些研究为测试纳米流体对冷却系统材料的影响提供了合适的方法。
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引用次数: 17
Tribological behavior of Ti-6Al-4V and Ti-6Al-7Nb Alloys for Total Hip Prosthesis 全髋关节假体用Ti-6Al-4V和Ti-6Al-7Nb合金的摩擦学行为
IF 2.6 Q1 Engineering Pub Date : 2014-07-21 DOI: 10.1155/2014/451387
M. Fellah, M. Labaiz, O. Assala, L. Dekhil, A. Taleb, Hadda Rezag, A. Iost
The aim of the study is to evaluate the friction and wear behavior of high-strength alloys Ti-6Al-7Nb used in femoral stem and compare it with a Ti-6Al-4V alloy cylindrical bar corresponding to ISO 5832-3 part 3/01-07-199 standard. The tribological behavior was investigated by wear tests, using ball-on-disc and pin-on-disc tribometers. These tests consisted of measuring the weight loss and the friction coefficient of samples. The oscillating friction and wear tests have been carried out in ambient with oscillating tribotester in accordance with standards ISO 7148, ASTM G99-95a, and ASTM G133-95 under different conditions of normal loads (3, 6, and 10 N) and sliding speeds (1, 15, and 25 mm·s−1). As counter pairs, a 100Cr6 steel ball with 10 mm in diameter was used. Results show that the two alloys had similar friction and wear performance, although their grain structures and compositions are different. Occurrence of large frictional occurred, is probably caused by formation and periodic, localized fracture of a transfer layer. Higher friction with larger fluctuation and higher wear rate was observed at the higher siding speed. The Ti-6Al-4V wear mechanism transforms from ploughing and peeling off wear at low sliding speed to plastic deformation and adhesive wear.
本研究的目的是评价股骨干用高强度合金Ti-6Al-7Nb的摩擦磨损性能,并将其与符合ISO 5832-3 part 3/01-07-199标准的Ti-6Al-4V合金圆柱棒进行比较。通过使用球盘式和销盘式摩擦计进行磨损试验,研究了其摩擦学行为。这些试验包括测量试样的失重和摩擦系数。根据ISO 7148、ASTM G99-95a和ASTM G133-95标准,在正常载荷(3、6和10 N)和滑动速度(1、15和25 mm·s−1)的不同条件下,在环境中使用振动摩擦试验机进行了振动摩擦和磨损试验。作为计数器对,使用直径为10mm的100Cr6钢球。结果表明,两种合金具有相似的摩擦磨损性能,但晶粒组织和成分不同。大摩擦发生的发生,可能是由传递层的形成和周期性、局部性断裂引起的。当侧壁速度越高时,摩擦强度越大,波动越大,磨损率越高。Ti-6Al-4V磨损机制由低滑动速度下的犁耕剥落磨损转变为塑性变形和黏着磨损。
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引用次数: 94
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Advances in Tribology
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