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Computational Fluid Dynamics–Response Surface Methodology Optimization of Hydrothermal and Entropy Performance in Porous Cassini Oval Annuli 计算流体动力学-响应面法优化多孔卡西尼椭圆环内热液和熵性能
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-12-03 DOI: 10.1002/htj.70132
Itimad D. J. Azzawi, Wissam H. Khalil, Ibrahim K. Alabdaly, Amer Al-Damook

Forced convection and entropy generation through a complex geometry like Cassini oval annuli play a significant role in many applied thermal engineering systems. The novel feature of the present work is a multi-objective and multi-response optimal design of the hydrothermal and entropy performance in a porous Cassini oval annular pipe. This approach integrates the response surface methodology (RSM) CFD simulation for evaluating different key design parameters. The variables studied are the inner twisted pipe pitches (0 ≤ P ≤ 1.5), aspect ratios (0.08 ≤ AR ≤ 0.2), porosity (0.1 ≤ ɛ ≤ 0.9), and pore density (5 ≤ PPI ≤ 35) with different Reynolds numbers (50 ≤ Re ≤ 250). These parameters impact heat transfer rate, fluid mixing, and pressure drop. Optimization results indicate that low inner twisted pipe pitch (p = 0.5), low aspect ratio (AR = 0.08), low pore per inch (PPI = 5), and high porosity (ɛ = 0.9) are favorable for enhancing hydrothermal performance (NuE = 12.23 and PEC = 3.069) with moderate entropy generation (EG = 0.940). Consequently, this study introduces a useful procedure for optimizing the hydrothermal and thermodynamic performance of forced convection in porous Cassini oval annular pipe cooling systems.

通过卡西尼椭圆环空等复杂几何结构的强迫对流和熵生成在许多应用热工程系统中起着重要作用。本工作的新颖之处在于对多孔卡西尼椭圆环形管的热液和熵性能进行了多目标、多响应的优化设计。该方法集成了响应面法(RSM) CFD仿真来评估不同的关键设计参数。研究变量为不同雷诺数(50≤Re≤250)下的内扭管节距(0≤P≤1.5)、长径比(0.08≤AR≤0.2)、孔隙度(0.1≤φ≤0.9)和孔隙密度(5≤PPI≤35)。这些参数影响传热速率、流体混合和压降。优化结果表明,低内扭管节距(p = 0.5)、低长径比(AR = 0.08)、低每英寸孔隙(PPI = 5)和高孔隙度(ε = 0.9)有利于提高水热性能(NuE = 12.23, PEC = 3.069),熵产适中(EG = 0.940)。因此,本研究提出了一种有效的方法来优化多孔卡西尼椭圆环管冷却系统中强制对流的热液和热力学性能。
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引用次数: 0
The Onset of Electrothermoconvection in a Viscoelastic Rotating Dielectric Fluid Layer: Navier-Stokes-Voigt Model 粘弹性旋转介质流体层中电热对流的开始:Navier-Stokes-Voigt模型
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-12-02 DOI: 10.1002/htj.70131
Jitender Kumar, Chitresh Kumari, Ananaya Sharma, Jyoti Prakash

Thermally induced fluid motion (thermal convection) is an important phenomenon observed in nature, playing an essential role in the dynamics of the Earth's atmosphere, lakes, oceans, and in the interior of stellar objects. The present study investigates the combined effect of uniform vertical rotation and an electric field on thermal convection in a horizontal layer of viscoelastic dielectric fluid, utilizing the Navier–Stokes–Voigt model for both free and rigid boundary conditions. A linear stability analysis has been conducted to investigate the behavior of a dielectric viscoelastic fluid layer, which is assumed to be heated from either below or above. Thermal Rayleigh number expressions for both stationary and oscillatory convection modes are obtained using exact solutions when both the surfaces are free and series solutions when both the surfaces are rigid. Furthermore, numerical analysis is conducted using the Mathematica software, and the findings are presented through graphical representations. The study reveals that the impact of vertical electric field is to destabilize the system, while rotation exerts a stabilizing influence on both stationary and oscillatory modes of convection. Furthermore, the Kelvin–Voigt viscoelastic parameter is found to delay the initiation of oscillatory instability. It is also observed that when the system is heated from above, there is a marked delay in the onset of instability compared to the case when it is heated from below. The present study of electrothermoconvection in the context of the Navier-Stokes–Voigt model, in particular, has not been reported yet in the literature.

热诱导流体运动(热对流)是自然界中观察到的一种重要现象,在地球大气、湖泊、海洋和恒星物体内部的动力学中起着至关重要的作用。本研究利用自由和刚性边界条件下的Navier-Stokes-Voigt模型,研究了均匀垂直旋转和电场对粘弹性介电流体水平层热对流的联合影响。本文对介电粘弹性流体层的线性稳定性分析进行了研究,该介质层被假设从下面或上面加热。用精确解和级数解分别得到了静对流和振荡对流两种模式的热瑞利数表达式。在此基础上,利用Mathematica软件进行数值分析,并将分析结果以图形形式呈现出来。研究表明,垂直电场的影响是使系统失稳,而旋转对对流的稳态和振荡模式都有稳定的影响。此外,发现Kelvin-Voigt粘弹性参数延迟振荡不稳定性的发生。还可以观察到,当系统从上方加热时,与从下方加热时相比,不稳定性的发生有明显的延迟。特别是目前在Navier-Stokes-Voigt模型背景下的电热对流研究,尚未在文献中报道。
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引用次数: 0
Effect of Film Cooling on Surface Temperature and Thermal Performance of Solar Thermal Collector Featured With Hybrid Nanofluid 薄膜冷却对混合纳米流体太阳能集热器表面温度和热性能的影响
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-12-02 DOI: 10.1002/htj.70130
Ruba. M, N. Nagabhooshanam, Rintu Kumar, Mamata Chahar, Sudhakar T, N. B. C. S. N. Murthy, Venkat Raman R, R. Srinivasan, Ramya Maranan

Flat plate collectors (FPCs) are common in solar-based thermal systems, including heat exchangers, heat pipes, water heaters, and dryers, due to their simple construction, improved heat transfer, and reliable operation. However, it has lower thermal efficiency due to uneven thermal distribution and reduced heat dissipation. This study aims to enhance the thermal performance of FPC by integrating a 50:50 nanofluid of magnesium oxide (MgO) and titanium dioxide (TiO2) and a film-cooling technique at 0.5, 1, and 1.5 velocity ratios. Using Fourier transform infrared spectrometer analysis, the stability of the hybrid (MgO/TiO2) nanofluid is assessed and found to be better, leading to improved thermal performance of the FPC. The FPC operated with a hybrid nanofluid, achieving a higher fluid temperature of 94.9°C. The film-cooling technique reduced the surface overheat to 50.8°C. A higher velocity ratio led to a more uniform temperature distribution, a higher heat transfer coefficient of 473.9 W/m2K, and an optimum thermal efficiency of 66.1%. These performance metrics are notably better than those of the FPC operated without film cooling.

平板集热器(fpc)在太阳能热系统中很常见,包括热交换器、热管、热水器和烘干机,因为它们结构简单,传热性能更好,运行可靠。但由于热分布不均匀,散热减少,热效率较低。本研究旨在通过整合氧化镁(MgO)和二氧化钛(TiO2)的50:50纳米流体和速度比为0.5、1和1.5的膜冷却技术来提高FPC的热性能。利用傅里叶变换红外光谱仪分析,评估了MgO/TiO2杂化纳米流体的稳定性,发现其具有更好的稳定性,从而改善了FPC的热性能。FPC与混合纳米流体一起工作,流体温度达到了94.9℃。气膜冷却技术将表面过热降低到50.8°C。流速比越高,温度分布越均匀,换热系数达到473.9 W/m2K,热效率达到66.1%。这些性能指标明显优于无膜冷却的FPC。
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引用次数: 0
Noncontact Measurement of Thermal Resistance in 3D Concrete Printing Building Envelopes Using Infrared Sensing and Arduino 基于红外传感和Arduino的3D混凝土打印建筑围护结构热阻非接触测量
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-28 DOI: 10.1002/htj.70117
Abraham Mansouri, Bahaa Mourad, Bezawit Birhane, Nuhamin Denbel, Redet Abreham, Robe Abate, Saron Tesfaye, Venus Tadesse Ewenete, Bejay Jayan

Thermal resistance (R-value) is a key metric for evaluating the energy performance of building envelopes, particularly in emerging technologies like 3D-concrete pinting (3DCP) buildings. However, conventional methods such as heat flux meters (HFM) face challenges in 3DCP applications due to surface roughness, contact-based limitations, and high costs. This study introduces a novel low-cost, noncontact system integrating an MLX90614 infrared sensor and LM35 temperature sensor with an Arduino-based platform, using the Thermometric Method (THM) to estimate R-values from wall surface, indoor, and outdoor temperatures. A novel feature of the system is a dual-servo mechanism that enables spatial temperature mapping over a 5 × 5 cm grid, improving accuracy by replacing traditional single point measurements with area-based readings. Validation against the UVAL Wireless System (greenTEG) showed a maximum error of 13% under steady-state early morning conditions, increasing to 173% in the afternoon due to thermal instability. The proposed method offers a practical, affordable, and non-destructive solution for thermal diagnostics in 3DCP buildings, supporting the development of standardized evaluation protocols for sustainable construction.

热阻(r值)是评估建筑围护结构能源性能的关键指标,特别是在3d混凝土打印(3DCP)等新兴技术的建筑中。然而,由于表面粗糙度、基于接触的限制和高成本,热通量计(HFM)等传统方法在3DCP应用中面临挑战。本研究介绍了一种新型的低成本、非接触式系统,该系统将MLX90614红外传感器和LM35温度传感器与基于arduino的平台集成在一起,使用测温法(thermoometric Method, THM)从墙壁表面、室内和室外温度估计r值。该系统的一个新特点是双伺服机构,可以在5 × 5厘米的网格上进行空间温度测绘,通过用基于区域的读数取代传统的单点测量来提高精度。对UVAL无线系统(greenTEG)的验证表明,在清晨的稳态条件下,最大误差为13%,在下午由于热不稳定而增加到173%。提出的方法为3d打印建筑的热诊断提供了一种实用、经济、无损的解决方案,支持可持续建筑的标准化评估协议的发展。
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引用次数: 0
Artificial Neural Network–Based Parameter Estimation for Convective Heat Transfer in a Magnetized Porous Trapezoidal Cavity Under the Channel 基于人工神经网络的通道下磁化多孔梯形腔对流换热参数估计
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-28 DOI: 10.1002/htj.70111
Champakumari M, B. Mallikarjuna

This study examines heat transport in porous media containing an enclosed trapezoidal cavity under a horizontal channel when affected by an inclined magnetic field. The system fluid motion together with thermal behavior responds to the mutual effects of buoyancy forces and magnetic fields and viscosity conditions. The non-dimensionalized governing equations require solution through the FEM Galerkin-weighted residual method. This study performs a complete parametric assessment of four key factors which include magnetic parameter alongside Reynolds' number, Rayleigh number, Darcy number, and magnetic field inclination angle. It was found that heat transfer behaved an increasing function of Rayleigh number, decreasing function of Magnetic parameter and Inverse Darcy numbers. Heat transfer behavior forecasting consumes less computational time through the application of artificial neural network (ANN) models. The training process of these models utilizes simulation results obtained from FEM simulations. The performance of heat transport property capturing by neural networks is examined through a comparison of FEM and two ANN approaches which use either parameters as input points (ANN) or Gauss-Lobatto transformation (ANN-GLT). It is worth mentioning that Gauss-Lobatto scaling yields better prediction results across a wide range of domain data. Therefore, the ANN-GLT model provides more accurate predictions than a standard ANN. The prediction time of FEM simulations which takes several hours exceeds the significantly shorter processing time of ANN models. The results prove ANN models can serve as reliable alternatives to heat transfer analysis to generate fast and precise engineering-focused predictions including thermal management system and energy storage and geophysical processes applications.

本研究考察了受倾斜磁场影响时,在水平通道下含有封闭梯形腔的多孔介质中的热传输。系统的流体运动和热行为响应浮力、磁场和粘度条件的相互作用。无量纲化控制方程需要用有限元伽辽金加权残差法求解。本研究对磁参数、雷诺数、瑞利数、达西数、磁场倾角等四个关键因素进行了完整的参数化评估。结果表明,传热表现为瑞利数的递增函数、磁参数的递减函数和逆达西数的递减函数。应用人工神经网络(ANN)模型进行换热行为预测,减少了计算量。这些模型的训练过程利用了有限元模拟的仿真结果。通过比较有限元法和采用参数作为输入点(ANN)或采用高斯-洛巴托变换(ANN- glt)的两种神经网络方法,研究了神经网络捕获热传递特性的性能。值得一提的是,Gauss-Lobatto缩放在广泛的领域数据中产生更好的预测结果。因此,ANN- glt模型提供了比标准ANN更准确的预测。有限元模拟需要数小时的预测时间,大大超过了人工神经网络模型较短的处理时间。结果证明,人工神经网络模型可以作为传热分析的可靠替代方案,以生成快速、精确的工程预测,包括热管理系统、能量存储和地球物理过程应用。
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引用次数: 0
Numerical Investigation of Heat Transfer in Simultaneously Developing Laminar Flow in a Circular Pipe 圆管内层流同步发展传热的数值研究
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-28 DOI: 10.1002/htj.70125
Ali Belhocine, Nadica Stojanovic, Mohammed Sid Ahmed Houari, Tarek Merzouki, Mohamed Bechir Ben Hamida, Oday Ibraheem Abdullah

This study involves the computational analysis of two-dimensional heat transfer through convective and laminar fluid flow in a circular pipe. The study considers simultaneously developing velocity and temperature profiles and takes into account boundary conditions such as a uniform temperature and constant heat flux. The physical characteristics of this flow are assumed to be constant, incompressible, and of Newtonian type. The governing equations that describe fluid flow, including continuity, momentum, and energy, have been presented in detail. Additionally, simplifying assumptions and associated boundary conditions have been included. These equations which govern the studied phenomenon are nonlinear partial differential equations (PDE). Therefore, we used the finite-difference scheme to integrate these equations by iterations after transforming them into a linear algebraic system. For this purpose, FORTRAN computer code has been well developed to simulate the thermal problem in a circular pipe and obtain the results presented in both cases. This allowed us to evaluate the rate of heat transfer, observe the velocity and temperature contours, and the distribution of Nusselt number, whether local or average. It also helped us determine various factors that affect thermal behavior. The findings indicate that the number of grid points N significantly influences the accuracy of the solution, thus affecting the accuracy of the temperature and velocity profiles. Moreover, the Prandtl number directly impacts the relationship between temperature and radial position. Finally, we conducted a comparative analysis for validation, and our results showed excellent agreement with previous studies. This further strengthens the reliability of the predictive model through simulation.

本文对圆管内对流和层流两种流体的二维换热进行了计算分析。该研究考虑了同时发展速度和温度剖面,并考虑了温度均匀和热通量恒定等边界条件。这种流动的物理特性被假定为恒定的、不可压缩的、牛顿型的。详细介绍了描述流体流动的控制方程,包括连续性、动量和能量。此外,还包括简化假设和相关的边界条件。这些控制所研究现象的方程是非线性偏微分方程。因此,我们将这些方程转化为线性代数系统后,采用有限差分格式进行迭代积分。为此,已经开发了FORTRAN计算机代码来模拟圆管中的热问题,并得到了两种情况下的结果。这使我们能够评估传热速率,观察速度和温度的轮廓,以及努塞尔数的分布,无论是局部的还是平均的。它还帮助我们确定了影响热行为的各种因素。结果表明,网格点数N显著影响解的精度,从而影响温度和速度剖面的精度。此外,普朗特数直接影响温度与径向位置的关系。最后,我们进行了对比分析验证,我们的结果与前人的研究结果非常吻合。通过仿真进一步增强了预测模型的可靠性。
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引用次数: 0
Thermoeconomic Analysis and Optimization of Claude Hydrogen Liquefaction Cycle Integrated With Helium-Based Joule-Brayton Precooling Cycle in Novel Geothermal Multigeneration System 新型地热多联产系统克劳德氢液化循环与氦基焦耳-布雷顿预冷循环集成的热经济分析与优化
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-28 DOI: 10.1002/htj.70124
Ali Eyvazi, Mehran Ameri, Mohammad Shafiey Dehaj, Hadi Ghaebi

This study explores a multigeneration system leveraging renewable geothermal energy, featuring components such as a hydrogen liquefaction subsystem, a proton exchange membrane electrolyzer, a cascade organic Rankine cycle, and a geothermal unit. It rigorously evaluates the system's thermodynamic and economic performance, focusing on how key variables affect efficiency. The research introduces a novel heat integration procedure to minimize irreversibility in producing coolant and liquefied hydrogen. The analysis compares various hydrogen generation methods based on production rates, economic viability, and energy efficiency, identifying optimal operating conditions through a two-objective genetic optimization algorithm. The system achieves an energy efficiency of 20% and an exergy efficiency of 54%, with an output power of 7103 kW and hydrogen production of 4.375 kg/h. Financial assessments reveal a total system cost of $52.24/h, a levelized cost of hydrogen production at $16.54/kg, and a levelized cost of electricity generation at 10.03 cents/kWh.

本研究探索了一个利用可再生地热能的多发电系统,包括氢液化子系统、质子交换膜电解槽、级联有机朗肯循环和地热装置等组件。它严格评估系统的热力学和经济性能,重点关注关键变量如何影响效率。该研究介绍了一种新的热集成程序,以尽量减少生产冷却剂和液态氢的不可逆性。该分析基于生产率、经济可行性和能源效率对各种制氢方法进行了比较,并通过双目标遗传优化算法确定了最佳操作条件。系统能源效率为20%,火用效率为54%,输出功率为7103 kW,产氢量为4.375 kg/h。财务评估显示,系统总成本为52.24美元/小时,氢气生产成本为16.54美元/公斤,发电成本为10.03美分/千瓦时。
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引用次数: 0
Analysis of Temperature-Induced and Heat-Driven Diffusion Off-Centered Stagnation Point Flow 温度诱导和热驱动扩散离心滞止点流动分析
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-26 DOI: 10.1002/htj.70127
Prateek Kattimani, Kalachar Karthik, D. T. Arunkumar, Binayak Pattanayak

The investigation of temperature-induced and heat-driven diffusion effects on the off-centered stagnation point flow (OSF) of non-Newtonian fluid (NNF) across a rotating disk (RD) has considerable applications in industries, including concurrent heat and mass transfer. The applications include polymer extrusion, chemical vapor deposition, petroleum refining, and heat management systems using NNFs. Inspired by this, the present work investigates the Dufour and Soret consequences on the OSF of Maxwell fluid via an RD. Additionally, the influence of thermophoresis and Brownian motion is considered to assess the mass and heat transport attributes. The governing differential equations are converted into ordinary differential equations by applying the appropriate similarity transformations. Furthermore, the reduced equations are solved numerically by employing the Runge–Kutta Fehlberg fourth–fifth-order approach. Moreover, the fluid's profile is evaluated using the artificial neural network technique. The significant outcomes of the study show that the rotation parameter reduces the azimuthal velocity while enhancing the radial velocity. The velocity profile declines as the Maxwell parameter rises. The thermal profile increases with higher values of the Dufour number, thermophoresis, and Brownian motion parameters. The rise in the thermophoresis parameter and the Soret number increases the concentration profile.

温度诱导和热驱动扩散对非牛顿流体(NNF)在旋转盘(RD)上偏离中心滞止点流动(OSF)的影响的研究在包括同步传热和传质在内的工业中具有相当大的应用。应用包括聚合物挤出、化学气相沉积、石油精炼和使用NNFs的热管理系统。受此启发,本研究通过RD研究了Dufour和Soret对麦克斯韦流体OSF的影响。此外,考虑了热驱和布朗运动的影响,以评估质量和热传递属性。通过适当的相似变换,将控制微分方程转化为常微分方程。此外,采用龙格-库塔-费贝格四五阶方法对简化后的方程进行了数值求解。此外,利用人工神经网络技术对流体的剖面进行了评价。研究的重要结果表明,旋转参数降低了方位速度,提高了径向速度。速度剖面随麦克斯韦参数的增大而减小。热剖面随杜福尔数、热泳动和布朗运动参数的增大而增大。热泳参数和索瑞特数的增加增加了浓度分布。
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引用次数: 0
Effect of Pore Density and Porosity of Spiral Porous Metal Fins for Waste Heat Extraction From Exhaust Gases 螺旋多孔金属翅片对废气余热提取的孔密度和孔隙率的影响
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-26 DOI: 10.1002/htj.70128
Mohit Raje, Amit Kumar Dhiman

Spiral solid fins are extensively used for the removal of waste heat from exhaust gases. However, they undergo thermal degradation due to high-temperature conditions. This setback is addressed by the use of porous media. Hence, in this study, we used spiral fins made of high-porosity metallic foam samples. The thermal and hydrodynamic performance of these fins was evaluated in a three-dimensional domain using computational fluid dynamics technique. The foam samples were subjected to analysis using the Darcy–Brinkman–Forchheimer and local thermal nonequilibrium models. The foam samples had variable pore densities ranging from 5 to 40 pores per inch (PPI) and differing porosities. The study focused on spiral fin pitch (Pf) between 2.4 and 6.4 mm. Turbulent flow conditions were modeled using the realizable κ–ϵ model in ANSYS Fluent. Samples with variable pore densities were first evaluated for their thermal and flow parameters. Flow streamlines reveal a vortex formation near the fin base that intensifies with fin spacing. The overall performance study recommends the use of a 20-PPI foam sample due to its superior performance compared to others. To study the effect of porosity, samples with porosity varying between 0.9005 and 0.978 were used. It was observed that the resistance offered by a specific foam sample is crucial in determining the pressure drop, while the heat transfer depends on the specific surface area of the porous sample. The overall performance analysis of all foam samples based on the area goodness factor and the ratio of heat transfer per unit temperature difference to the pumping power of the assembly (Z/E) recommends the use of a 20-PPI foam sample with a porosity of 0.9005. On the other hand, the samples with the highest flow resistance and lowest specific surface area are termed undesirable due to their higher pressure drop and lower heat transfer rate.

螺旋固体翅片广泛用于从废气中去除废热。然而,由于高温条件,它们会发生热降解。多孔介质的使用解决了这一问题。因此,在本研究中,我们使用了高孔隙率金属泡沫样品制成的螺旋鳍。利用计算流体力学技术在三维空间内对这些翅片的热性能和水动力性能进行了评价。泡沫样品使用Darcy-Brinkman-Forchheimer和局部热非平衡模型进行分析。泡沫样品的孔隙密度从每英寸5到40个孔(PPI)不等,孔隙率也不同。研究的重点是螺旋鳍间距(Pf)在2.4 ~ 6.4 mm之间。湍流流动条件采用ANSYS Fluent中可实现的κ - λ模型进行建模。首先对不同孔隙密度的样品进行了热和流动参数的评估。流动的流线显示了一个旋涡形成附近的鳍基部,加强与鳍间距。整体性能研究建议使用20-PPI泡沫样品,因为它的性能优于其他样品。为研究孔隙度的影响,选取孔隙度在0.9005 ~ 0.978之间的样品。观察到,特定泡沫样品提供的阻力是决定压降的关键,而传热取决于多孔样品的比表面积。根据面积优度因子和单位温差传热与组件泵送功率之比(Z/E)对所有泡沫样品进行整体性能分析,建议使用20-PPI泡沫样品,孔隙率为0.9005。另一方面,具有最高流动阻力和最低比表面积的样品由于其较高的压降和较低的传热率而被称为不受欢迎的。
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引用次数: 0
Analysis of Roll-Coating Process for Nonisothermal Flow of Non-Newtonian Fluid in the Presence of a Fixed Constraining Boundary: A Perturbative and Numerical Study 存在固定约束边界的非牛顿流体非等温流动的滚涂过程分析:微扰和数值研究
IF 2.6 Q2 THERMODYNAMICS Pub Date : 2025-11-25 DOI: 10.1002/htj.70116
Mujahid Islam, Fateh Ali, Xinlong Feng, 冯新龙, Sana Naz Maqbool

Roll coating (RC) is a fundamental process in both industrial and decorative applications, including the production of wallpapers, plastic and photographic films, adhesive tapes, magnetic recording media, and packaging materials. In this study, we develop a mathematical model for the flow of Powell–Eyring fluid confined within a narrow gap formed between a moving roll and a fixed substrate. An analytical framework based on the perturbation method is constructed to obtain approximate solutions for the velocity field, temperature distribution, pressure gradient, and pressure profile. A comprehensive comparison between numerical and analytical results is presented, validating the accuracy and reliability of the proposed formulations. Parametric analysis highlights the impact of key material and flow properties on coating thickness, velocity, pressure distribution, temperature variation, separation force, power input, and Nusselt number. The maximum coating thickness attains � � 0.7233 at � � W� � e� � =� � 0.9, while the minimum value is � � 0.5810 at � � F� � =� � 0.09. Nusselt number increases with higher Brinkman number, signifying stronger heat transfer effects. A mechanism for controlling the coating thickness, power input, separation force, Nusselt number, and pressure distribution is provided by the material properties involved, offering practical insights for optimizing RC operations across diverse industrial applications.

滚涂(RC)是工业和装饰应用的基本工艺,包括生产墙纸,塑料和照相胶片,胶带,磁性记录介质和包装材料。在这项研究中,我们建立了鲍威尔-埃环流体在移动辊和固定基板之间形成的狭窄间隙内流动的数学模型。构造了基于微扰法的解析框架,得到了速度场、温度分布、压力梯度和压力剖面的近似解。数值结果与解析结果进行了全面比较,验证了所提公式的准确性和可靠性。参数分析强调了关键材料和流动特性对涂层厚度、速度、压力分布、温度变化、分离力、功率输入和努塞尔数的影响。当W = 0.9时,涂层厚度达到0.7233;F = 0.09时,最小值为0.5810。Nusselt数随着Brinkman数的增加而增加,表明换热效果越强。所涉及的材料特性提供了一种控制涂层厚度、功率输入、分离力、努塞尔数和压力分布的机制,为优化不同工业应用中的RC操作提供了实际见解。
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引用次数: 0
期刊
Heat Transfer
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