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Surface roughness modeling using machine learning approaches for wire electro-spark machining of titanium alloy 钛合金电火花线切割表面粗糙度的机器学习建模
IF 2.7 Pub Date : 2022-10-24 DOI: 10.1108/ijsi-08-2022-0108
Vikas Sharma, J. P. Misra, S. Singhal
PurposeIn the present study, wire electro-spark machining of Titanium alloy is performed with the machining parameter such as spark-on time, spark-off time, current and servo voltage. The purpose of this study is to model surface roughness using machine learning approach for input/controllable variable. Machined surface examined using scanning electron microscope (SEM) and XRD methods.Design/methodology/approachFull factorial approach has been used to design the experiments with varying machining parameters into three-level four factors. Obtained surface roughness was modeled using machine learning methods namely Gaussian process regression (GPR) and support vector machine (SVM) methods. These methods were compared for both training and testing data with a coefficient of correlation and root mean square error basis. Machined surface examined using scanned electron microscopy and XRD for surface quality produced and check migration of tool material to workpiece material.FindingsMachine learning algorithms has excellent scope for prediction quality response for the wire electric discharge machining (WEDM) process, resulting in saving of time and cost as it is difficult to find each time experimentally. It has been found that the proposed model with minimum computational time, provides better solution and avoids priority weightage calculation by decision-makers.Originality/valueThe proposed modeling provides better predication about surface produced while machining of Ti6Al7Nb using zinc-coated brass wire electrode during WEDM operation.
目的对钛合金的电火花线切割加工进行了研究,研究了电火花线的加工参数,如火花接通时间、火花关断时间、电流和伺服电压。本研究的目的是使用机器学习方法对输入/可控变量的表面粗糙度进行建模。使用扫描电子显微镜(SEM)和XRD方法检查机械加工表面。设计/方法/方法采用全因子法将不同加工参数的实验设计为三级四因子。使用机器学习方法,即高斯过程回归(GPR)和支持向量机(SVM)方法,对获得的表面粗糙度进行建模。在相关系数和均方根误差的基础上,对训练和测试数据的这些方法进行了比较。使用扫描电子显微镜和XRD对加工表面进行检查,以获得表面质量,并检查工具材料向工件材料的迁移。FindingsMachine学习算法在预测线切割加工(WEDM)过程的质量响应方面具有良好的范围,由于很难通过实验找到每次,因此节省了时间和成本。研究发现,所提出的模型计算时间最短,提供了更好的解决方案,并避免了决策者的优先权重计算。原始性/值所提出的建模可以更好地预测电火花线切割过程中使用镀锌黄铜丝电极加工Ti6Al7Nb时产生的表面。
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引用次数: 0
The prediction of residual life of liquid-storage tank considering the tank wall surface state 考虑罐壁表面状态的储液罐剩余寿命预测
IF 2.7 Pub Date : 2022-10-19 DOI: 10.1108/ijsi-05-2022-0070
Jiafeng Lai, Yu-Hsing Wang, Yuwei Wei, Jinlu Liang, Xintian Liu
PurposeThe purpose of the paper is to predict the residual life of liquid-storage tank to ensure safety and long-term service life of the structure.Design/methodology/approachThe paper carried out the stress analysis of the wall plate and bottom plate of the liquid-storage tank, and the influence of circumferential stress on the tank is considered. On the other hand, considering the influence of the tank wall surface on the tank life, based on the Paris law, the surface processing coefficient and surface roughness coefficient are introduced to improve the Paris law.FindingsThe effectiveness of the improved model is verified by comparing with theoretical and experimental data, which provide a new method for the prediction of the remaining service life of the tank. Combined with the fatigue crack data in the test report and the calculated circumferential stress, the residual life of the storage tank is predicted.Originality/valueThe improved model provides a new method for the prediction of the remaining service life of the tank.
目的预测储液罐的剩余寿命,以确保结构的安全和长期使用寿命。设计/方法/方法本文对储液罐的壁板和底板进行了应力分析,并考虑了周向应力对储罐的影响。另一方面,考虑到罐壁表面对罐寿命的影响,基于Paris定律,引入了表面处理系数和表面粗糙度系数,对Paris定律进行了改进。通过与理论和实验数据的比较,验证了改进模型的有效性,为储罐剩余使用寿命的预测提供了一种新的方法。结合试验报告中的疲劳裂纹数据和计算的周向应力,对储罐的剩余寿命进行了预测。新颖性/价值改进后的模型为储罐剩余使用寿命的预测提供了一种新的方法。
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引用次数: 0
On the inverse identification of wood elastic properties using a DIC-based FEMU approach 基于dic的FEMU方法反演木材弹性性能研究
IF 2.7 Pub Date : 2022-10-18 DOI: 10.1108/ijsi-04-2022-0063
J. Henriques, J. Xavier, A. Andrade-Campos
PurposeThis work aims to identify the linear elastic orthotropic material paramters of Pinus pinaster Ait. wood, using full-field measurements and an inverse identification strategy based on the finite element (FE) method updating technique.Design/methodology/approachCompression tests are carried out under uniaxial and quasi-static loading conditions on wood specimens oriented on the radial-tangential (RT) plane, with different grain orientations. Full-field displacements and strains are measured using digital image correlation (DIC), which are then used as a reference in the identification procedure. A FE model is implemented assuming plane stress conditions, where wood is modelled as an orthotropic homogeneous material. Based on the numerical results, a synthetic image reconstruction scheme is implemented to synthetically deform the reference experimental image, which is then processed by DIC and further compared to the experimental results.FindingsThe results for both approaches were similar when both specimen configurations were used in a single run. However, when using the DIC-based FEMU approach with the on-axis configuration, the identified modulus of elasticity in the tangential direction and shear modulus are closer to the reference values.Originality/valueThis approach ensures a fair comparison between both sets of data since the full-field strain maps are obtained through the same filter and therefore have the same strain formulation, spatial resolution and data filtering. Firstly, the identification is performed using a single configuration, either the on-axis or the off-axis specimen. Secondly, the identification is carried out by merging data from both on-axis and off-axis configurations.
目的确定松属植物线弹性正交各向异性材料的参数。wood,使用全场测量和基于有限元(FE)方法更新技术的反向识别策略。设计/方法/方法在单轴和准静态载荷条件下,对径向切向(RT)平面上定向的具有不同晶粒取向的木材试样进行压缩试验。使用数字图像相关(DIC)测量全场位移和应变,然后将其用作识别过程中的参考。在假设平面应力条件下实现有限元模型,其中木材被建模为正交各向异性均质材料。基于数值结果,实现了一种合成图像重建方案,对参考实验图像进行综合变形,然后通过DIC进行处理,并与实验结果进行比较。发现当两种样本配置在一次运行中使用时,两种方法的结果相似。然而,当使用轴上配置的基于DIC的FEMU方法时,确定的切向弹性模量和剪切模量更接近参考值。原创性/价值这种方法确保了两组数据之间的公平比较,因为全场应变图是通过相同的滤波器获得的,因此具有相同的应变公式、空间分辨率和数据过滤。首先,使用单一配置进行识别,即轴上或离轴样本。其次,通过合并轴上和轴外配置的数据来进行识别。
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引用次数: 0
A formula for estimating the buckling capacity of corroded tubular members 腐蚀管状构件屈曲能力的计算公式
IF 2.7 Pub Date : 2022-10-14 DOI: 10.1108/ijsi-06-2022-0081
F. H. Øyasæter, A. Aeran, S. Siriwardane
PurposeSeveral experimental and numerical studies were performed in the past to estimate buckling capacity of corroded tubular members. However, the effect of initial imperfections has not been properly considered in most of these earlier proposed formulas. Therefore, the main objective of this paper is to propose an accurate analytical formula to determine the buckling capacity of patched corroded tubular members.Design/methodology/approachTubular members with initial geometrical imperfections can be regarded as beam-columns because of the combination of axial load and bending moment. The proposed formula is derived for a rectangular corrosion patch. The proposed formula is verified with results from finite element analysis of corroded tubular members and experimental results. The formula is also applied to an existing offshore jacket structure to highlight its significance and applicability. It is found that the buckling capacity of jacket members in splash zone reduces significantly with ageing. This reduction is around 29 and 14% for the selected brace and leg member respectively, during the design life. Finally, it is concluded that corrosion reduces the buckling capacity significantly and the proposed formula can be easily applied by practicing engineers to give an accurate and slightly conservative estimate the remaining buckling capacity.FindingsThe main finding is the new formula which accurately and conservatively estimate the buckling capacity of corroded tubular members. The proposed formula considers the secondary effect of both initial geometrical imperfections and shifting of centroid because of corrosion.Originality/valueThe proposed new formula is unique and original in that it considers both secondary effects from geometrical imperfections, reduction of cross-section from corrosion wastage and shifting of centroid because of corrosion. Finally, it is concluded that corrosion reduces the buckling capacity significantly and the proposed formula can be easily applied by practicing engineers to conservatively estimate the remaining buckling capacity and verify if further, more advanced estimations are needed.
为了估计腐蚀管状构件的屈曲能力,过去进行了一些实验和数值研究。然而,在这些早期提出的公式中,初始缺陷的影响并没有得到适当的考虑。因此,本文的主要目的是提出一个精确的分析公式来确定修补腐蚀的管状构件的屈曲能力。设计方法:由于轴向荷载和弯矩的共同作用,具有初始几何缺陷的管状构件可视为梁柱。该公式适用于矩形腐蚀斑。用腐蚀管构件的有限元分析结果和试验结果验证了所提公式的正确性。并将该公式应用于现有海上导管架结构,以突出其意义和适用性。随着时效的增加,飞溅区夹套构件的屈曲能力显著降低。在设计寿命期间,所选择的支撑和腿构件分别减少了约29%和14%。最后得出结论,腐蚀显著降低了屈曲能力,所提出的公式易于实践工程师使用,可以准确且略保守地估计剩余屈曲能力。主要发现是新公式能准确、保守地估计腐蚀管状构件的屈曲能力。该公式考虑了腐蚀引起的初始几何缺陷和质心位移的二次效应。独创性/价值提出的新公式是独特和原创的,因为它考虑了几何缺陷的二次影响,腐蚀损耗的截面减少和腐蚀引起的质心移动。最后得出结论,腐蚀显著降低了屈曲能力,所提出的公式可以很容易地被实践工程师用于保守估计剩余屈曲能力,并验证是否需要进一步进行更高级的估计。
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引用次数: 1
Evaluation of the influence of preliminary low-velocity impacts on the residual fatigue life of CFRP composites 初步低速冲击对CFRP复合材料残余疲劳寿命影响的评估
IF 2.7 Pub Date : 2022-10-11 DOI: 10.1108/ijsi-04-2022-0056
O. Staroverov, D. Lobanov, E. Strungar, E. Lunegova
PurposeThe main purpose of this study was to evaluate the mechanical behaviour of layered fibrous carbon-fibre reinforced plastic (CFRP) under complex low-speed bending and impact loads and subsequent cyclic tensile loads.Design/methodology/approachA comprehensive approach was adopted to study the damage accumulation processes using state-of-the-art testing and diagnostic equipment. In the course of the study, a microstructure analysis of damages caused by a transverse impact and cyclic tension was performed.FindingsA dependence of residual fatigue life of the studied composite material on the intensity of the preliminary impact bending was established. Temperature field distribution fields on the surface of the sample during tests were shown. Data on damage accumulation processes were presented, which were obtained during the registration of acoustic emission signals.Originality/valueA connection was established between changes of registered acoustic response signals and thermal imaging camera data, which was supported by the results of an experimental study. The results of the comprehensive approach showed a qualitative correlation.
本研究的主要目的是评估层状碳纤维增强塑料(CFRP)在复杂的低速弯曲和冲击载荷以及随后的循环拉伸载荷下的力学行为。设计/方法/方法采用综合方法,使用最先进的测试和诊断设备来研究损伤累积过程。在研究过程中,对横向冲击和循环拉伸造成的损伤进行了显微组织分析。建立了复合材料的残余疲劳寿命与预冲击弯曲强度的关系。给出了试验过程中试样表面温度场的分布情况。给出了在声发射信号配准过程中获得的损伤累积过程数据。通过实验研究,建立了注册声响应信号变化与热像仪数据之间的联系。综合方法的结果显示出定性的相关性。
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引用次数: 1
Improvement of performance of the RC beams using the longitudinal spiral reinforcements 纵向螺旋钢筋对钢筋混凝土梁性能的改善
IF 2.7 Pub Date : 2022-10-04 DOI: 10.1108/ijsi-07-2022-0094
M. Labibzadeh, Farhad Bostan Shirin, A. Khajehdezfuly
PurposeThis study aims to investigate the effects of using circular spirals as the longitudinal reinforcing bars on the performance of the concrete beams subjected to four-point bending load.Design/methodology/approachThe effects of using circular spirals as the longitudinal reinforcing bars on the performance of the concrete beams subjected to four-point bending load are investigated in this study. Employing circular spirals as the main longitudinal reinforcement is a novel idea presented in this paper. In this regard, a finite element model of the beam with spiral longitudinal reinforcement was developed. After model verification, several configurations of concrete beams reinforced by longitudinal spirals were simulated under the four-point loading condition.FindingsObtained results showed that using the longitudinal spirals in place of the conventional longitudinal reinforcing bars can improve the bearing capacity of the concrete beam, but at the same time, increases its ductility unacceptably. In other words, the spirals reduce the initial stiffness of the beam significantly. To solve the problem, the authors decided to use the longitudinal spirals as the auxiliary bars added to the main conventional longitudinal bars in the beams. New gained results were satisfactory. By adding the longitudinal spirals to the conventional bars, not only the bearing capacity of the beam increases between 24% and 63%, but also the initial stiffness and ductility of the beam raises between 11%–29% and 3%–57%, respectively, in comparison to the corresponding beam reinforced with conventional longitudinal bars.Originality/valueEmploying circular spirals as the main longitudinal reinforcement is a novel idea presented in this paper.
目的研究采用圆形螺旋作为纵向钢筋对混凝土梁在四点弯曲荷载作用下性能的影响。设计/方法/方法本研究探讨了采用圆形螺旋作为纵向钢筋对混凝土梁在四点弯曲荷载作用下性能的影响。采用圆形螺旋作为主要的纵向钢筋是本文提出的一种新思路。为此,建立了螺旋纵向配筋梁的有限元模型。在模型验证的基础上,模拟了四点荷载条件下纵向螺旋加固混凝土梁的几种构型。研究结果表明,采用纵向螺旋钢筋代替传统的纵向钢筋可以提高混凝土梁的承载力,但同时也会增加其延性,这是不可接受的。换句话说,螺旋显著降低了梁的初始刚度。为了解决这一问题,作者决定在梁的常规主纵筋的基础上增加纵向螺旋筋作为辅助筋。新取得的成果令人满意。在常规配筋基础上增加纵向螺旋后,梁的承载力比常规配筋提高24% ~ 63%,梁的初始刚度和延性分别提高11% ~ 29%和3% ~ 57%。独创性/价值采用圆形螺旋作为主要的纵向钢筋是本文提出的一个新颖的想法。
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引用次数: 0
Microscopic and mesoscopic/macroscopic structural characteristics of material extrusion Steel 316L: influence of the fabrication process 316L钢挤压材料的微观和细观/宏观结构特征:制造工艺的影响
IF 2.7 Pub Date : 2022-09-23 DOI: 10.1108/ijsi-07-2022-0100
Solomon O. Obadimu, K. Kourousis
PurposeThe material extrusion (ME) process induces variations in the final part’s microscopic and macroscopic structural characteristics. This viewpoint article aims to uncover the relation between ME fabrication parameters and the microstructural and mesostructural characteristics of the ME BASF Ultrafuse Steel 316L metal parts. These characteristics can affect the structural integrity of the produced parts and components used in various engineering applications.Design/methodology/approachRecent studies on the ME BASF Ultrafuse Steel 316L are reviewed, with a focus on those which report microstructural and mesostructural characteristics that may affect structural integrity.FindingsA relationship between ME fabrication parameters and subsequent microstructural and mesostructural characteristics is discussed. Common microstructural and mesostructural/macrostructural defects are also highlighted and discussed.Originality/valueThis viewpoint article attempts to bridge the existing gap in the literature, highlighting the influence of ME fabrication parameters on Steel 316L parts fabricated via this additive manufacturing method. Moreover, this article identifies and discusses important considerations for the purposes of selecting and optimising the structural integrity of ME-fabricated Steel 316L parts.
目的材料挤压(ME)过程导致最终零件的微观和宏观结构特征发生变化。这篇观点文章旨在揭示ME制造参数与ME BASF超熔钢316L金属零件的微观结构和细观结构特征之间的关系。这些特性会影响在各种工程应用中使用的生产零部件的结构完整性。设计/方法/方法综述了最近对ME BASF超熔钢316L的研究,重点是那些报道了可能影响结构完整性的微观结构和细观结构特征的研究。结果讨论了ME制造参数与随后的微观结构和介观结构特征之间的关系。还强调和讨论了常见的微观结构和介观结构/宏观结构缺陷。原创性/价值这篇观点文章试图弥合文献中现有的空白,强调ME制造参数对通过这种增材制造方法制造的316L钢零件的影响。此外,本文确定并讨论了选择和优化ME制造的316L钢零件结构完整性的重要考虑因素。
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引用次数: 1
Prediction of the failure strain of FRP sheets on confined concrete columns with circular cross-section 圆形截面承压混凝土柱FRP布破坏应变预测
IF 2.7 Pub Date : 2022-09-07 DOI: 10.1108/ijsi-03-2022-0045
Paulo Silva Lobo, Mariana Jesus, Paulo S.A. Freitas
PurposeIn this paper a model for the prediction of the failure strain of fiber reinforced polymer (FRP) sheets is proposed, based on a significant database consisting of results reported in the literature for concrete columns with circular cross-section confined with carbon, glass and aramid fiber reinforced polymers. This study aims to analyze the aforementioned model.Design/methodology/approachSignificant experimental research on the confinement of columns externally wrapped with FRP has been carried out in the last decades. Several models of confined concrete have been proposed using different approaches for the prediction of the failure strain of FRP sheets. The majority of those proposals were developed to be simple, thus significant differences with experimental results can be found.FindingsThe results of a total of 572 specimens were considered. Statistical analysis was used to derive a regression model, which relates the outcome to a set of predictors of interest using linear assumptions.Originality/valueThe proposed model is shown to be more accurate than other proposals found in the literature.
目的本文基于一个重要的数据库,该数据库由碳、玻璃和芳纶纤维增强聚合物约束的圆形截面混凝土柱的结果组成,提出了一个预测纤维增强聚合物(FRP)板破坏应变的模型。本研究旨在分析上述模型。设计/方法/方法在过去的几十年里,对FRP外包裹柱的约束进行了重要的实验研究。已经提出了几种约束混凝土模型,使用不同的方法来预测FRP片材的破坏应变。这些建议中的大多数都是简单的,因此可以发现与实验结果的显著差异。结果共考虑了572个标本的结果。统计分析用于推导回归模型,该模型使用线性假设将结果与一组感兴趣的预测因素联系起来。独创性/价值所提出的模型比文献中的其他建议更准确。
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引用次数: 0
Low-cycle multiaxial random fatigue life prediction model based on equivalent stress transformation 基于等效应力变换的低周多轴随机疲劳寿命预测模型
IF 2.7 Pub Date : 2022-08-31 DOI: 10.1108/ijsi-07-2022-0095
Yingbao He, Jianhui Liu, Feilong Hua, He Zhao, Jie Wang
PurposeUnder multiaxial random loading, the material stress–strain response is not periodic, which makes it difficult to determine the direction of the critical plane on the material. Meanwhile, existing methods of constant loading cannot be directly applied to multiaxial random loading; this problem can be solved when an equivalent stress transformation method is used.Design/methodology/approachFirst, the Liu-Mahadevan critical plane is introduced into multiaxial random fatigue, which is enabled to determine the material's critical plane position under random loading. Then, an equivalent stress transformation method is proposed which can convert random load to constant load. Meanwhile, the ratio of mean stress to yield strength is defined as the new mean stress influence factor, and a new non-proportional additional strengthening factor is proposed by considering the effect of phase differences.FindingsThe proposed model is validated using multiaxial random fatigue test data of TC4 titanium alloy specimens and the results of the proposed model are compared with that based on Miner's rule and BSW model, showing that the proposed method is more accurate.Originality/valueIn this work, a new multiaxial random fatigue life prediction model is proposed based on equivalent stress transformation method, which considers the mean stress effect and the additional strengthening effect. Results show that the predicted fatigue lives given by the proposed model are in well accordance with the tested data.
目的在多轴随机加载下,材料的应力应变响应不具有周期性,使得材料上的临界平面方向难以确定。同时,现有的恒加载方法不能直接应用于多轴随机加载;采用等效应力变换法可以解决这一问题。设计/方法/途径首先,将Liu-Mahadevan临界面引入多轴随机疲劳,从而确定材料在随机载荷作用下的临界面位置。然后,提出了一种将随机荷载转换为恒定荷载的等效应力转换方法。同时,将平均应力与屈服强度之比定义为新的平均应力影响因子,并考虑相位差的影响,提出了新的非比例附加强化因子。结果采用TC4钛合金试件的多轴随机疲劳试验数据对所提模型进行了验证,并将所提模型与基于Miner’s规则和BSW模型的结果进行了比较,结果表明所提方法更为准确。基于等效应力转换法,考虑平均应力效应和附加强化效应,提出了一种新的多轴随机疲劳寿命预测模型。结果表明,该模型预测的疲劳寿命与试验数据吻合较好。
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引用次数: 2
Probabilistic method for impact load estimation by Stochastic Model – a Fan Blade Off event 基于随机模型的冲击载荷估计的概率方法-一次风机叶片脱落事件
IF 2.7 Pub Date : 2022-08-30 DOI: 10.1108/ijsi-05-2022-0064
G. Narayanan
PurposeThe front bearing mount structure in an aero engine has been severely loaded under the fan blade off (FBO) event since imbalance forces at high amplitude but low frequency is transformed to the engine front mount structure. The bearing mount structural forces are estimated by an integrated implicit-explicit analysis process of whole engine model of an aero engine. Since there are many dependent factors which are governing those predicted loads, experimental evidence on FBO is becoming necessary to validate the model used for the load prediction which is more expensive and also time consuming. This paper aims to discuss the above mentioned issues.Design/methodology/approachThe current paper deals with the high impact but low probability nature of FBO load prediction on the bearing mount structure by stochastic approach which could be replaced for FBO experiments which is highly essential for current economic conditions. Several influential factors on the predicted loads have been chosen in the stochastic model and sensitive analysis has also been performed to bring down the variation involved in the predicted load.FindingsThe predicted load by proposed stochastic model is then compared with the experimental results. The conclusion on the predicted load with various dependent influential factors is matching well with certain value of damage factor from planned FBO test event.Research limitations/implicationsLimitation of this paper could be that it does not cover with range of load amplitude and is only applicable for civil small and medium engines.Practical implicationsThe high amplitude but low frequency load pattern is assessed with impact condition by stochastic model.Originality/valueCombining experimental and probabilistic load prediction was never done before and read across from previous engine test program could be effectively performed with stochastic model approach.
目的航空发动机前轴承座结构在风扇叶片关闭(FBO)事件下受到严重载荷,因为高振幅但低频的不平衡力转化为发动机前轴承架结构。通过对航空发动机整机模型的隐式-显式综合分析,估计了轴承座结构的受力。由于有许多相关因素控制着这些预测的负荷,因此有必要对FBO进行实验验证,以验证用于负荷预测的模型,该模型更昂贵,也更耗时。本文旨在探讨上述问题。设计/方法论/方法本文讨论了通过随机方法对轴承座结构进行FBO载荷预测的高影响但低概率性质,该方法可用于FBO实验,而FBO实验对当前经济条件非常重要。在随机模型中选择了几个影响预测负荷的因素,并进行了敏感分析,以降低预测负荷中的变化。结果将所提出的随机模型预测的负荷与实验结果进行了比较。在各种相关影响因素的作用下,预测载荷的结论与计划FBO试验事件的损伤因子的一定值吻合良好。研究局限性/含义本文的局限性可能是它不涵盖负载幅度的范围,仅适用于民用中小型发动机。实际意义通过随机模型在冲击条件下评估高振幅低频载荷模式。独创性/价值将实验和概率载荷预测相结合以前从未进行过,并且可以使用随机模型方法有效地执行从以前的发动机测试程序中读取的内容。
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引用次数: 0
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International Journal of Structural Integrity
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