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Fracture Prediction Based on Evaluation of Initial Porosity Induced By Direct Energy Deposition 基于直接能量沉积初始孔隙度评价的裂缝预测
IF 1.2 Q3 Engineering Pub Date : 2021-01-10 DOI: 10.13052/EJCM2642-2085.29233
R. Darabi, E. Azinpour, J. C. D. César de Sá, M. Machado, Ana Reis, J. Hodek, J. Džugan
Additive manufacturing (AM) of metals proved to be beneficial in many industrial and non-industrial areas due to its low material waste and fast stacking speed to fabricate high performance products. The present contribution addresses several known challenges including mechanical behaviour and porosity analysis on directed energy deposition (DED) manufactured stainless steel 316L components. The experimental methodology consisting of metal deposition procedure, hardness testing and fractographic observations on manufactured mini-tensile test samples is described. A ductile fracture material model based on the Rousselier damage criterion is utilized within a FE framework for evaluation of material global response and determination of initial porosity value representing the structure’s nucleating void population. Alternatively, the initial pore sizes are characterized using the generalized mixture rule (GMR) analysis and the validity of the approach is examined against the experimental results.
金属增材制造(AM)由于其低材料浪费和快速堆叠速度,在许多工业和非工业领域被证明是有益的,以制造高性能产品。本贡献解决了几个已知的挑战,包括定向能沉积(DED)制造的316L不锈钢部件的机械性能和孔隙率分析。介绍了由金属沉积程序、硬度测试和对制造的小型拉伸试样的断口观察组成的实验方法。基于Rousselier损伤准则的韧性断裂材料模型在有限元框架内用于评估材料的整体响应和确定代表结构成核空隙群的初始孔隙率值。或者,使用广义混合规则(GMR)分析来表征初始孔径,并根据实验结果检验该方法的有效性。
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引用次数: 4
A Cylindrical Superelement for Thermo-Mechanical Analysis of Thin Composite Vessels 用于复合材料薄型容器热-力学分析的圆柱形超单元
IF 1.2 Q3 Engineering Pub Date : 2021-01-03 DOI: 10.13052/ejcm2642-2085.29231
A. Jafarzadeh, A. Taghvaeipour, M. Eslami
In this study, a new cylindrical shell superelement with trigonometric shape functions is developed. This element is formulated based on the classical theory of shells, and it is especially designed for coupled-field analysis of thin cylindrical vessels or tubes made of composite materials. As a case study, a thermo-mechanical analysis of a thin composite cylinder is conducted. By invoking to the uniform and non-uniform meshing, the deformation and the stress results are calculated and compared with the analytical solutions. At the end, the efficiency and accuracy of the proposed superelement is also depicted via comparison of the corresponding results with the ones which are calculated by means of shell elements and via a commercial software package.
本文提出了一种新的具有三角形状函数的圆柱壳超单元。该单元是基于经典的壳理论制定的,特别适用于复合材料制成的薄圆柱形容器或管的耦合场分析。作为一个实例,对一个薄复合材料圆柱体进行了热力学分析。通过调用均匀和非均匀网格,计算了变形和应力结果,并与解析解进行了比较。最后,通过将相应的结果与通过壳单元和商业软件包计算的结果进行比较,还描述了所提出的超单元的效率和精度。
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引用次数: 1
The Linear and Nonlinear Bending Analyses of Functionally Graded Carbon Nanotube-Reinforced Composite Plates Based on the Novel Four-Node Quadrilateral Element 基于新型四节点四边形单元的功能梯度碳纳米管增强复合材料板的线性和非线性弯曲分析
IF 1.2 Q3 Engineering Pub Date : 2020-11-30 DOI: 10.13052/ejcm2642-2085.2915
H. Ton-that
This paper presents the linear and nonlinear analyses of functionally graded carbon nanotube- reinforced composite (FG-CNTRC) plates using a four-node quadrilateral element based on the C0-type of Shi’s third-order shear deformation theory (C0-STSDT). Shi’s theory is taking the advantages and desirable properties of the third-order shear deformation theory. Besides, material properties of FG-CNTRC plates are changed from the bottom to top surface and based on the rule of mixture. Numerical results and comparison with other reference solutions suggest that the advantages of present element are accuracy and efficiency in analysis of FG-CNTRC plates. Some nonlinear numerical results of FG-CNTRC plates are also given in this paper and this contributes to providing additional data for future research work.
本文基于施的C0型三阶剪切变形理论(C0-STSDT),采用四节点四边形单元对功能梯度碳纳米管增强复合材料(FG-CNTRC)板进行了线性和非线性分析。施的理论充分利用了三阶剪切变形理论的优点和可取之处。此外,FG-CNTRC板的材料性能也发生了从下到上的变化,并遵循混合规律。数值结果及与其他参考解的比较表明,该单元在FG-CNTRC板的分析中具有精度和效率高的优点。文中还给出了FG-CNTRC板的一些非线性数值结果,这有助于为未来的研究工作提供更多的数据。
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引用次数: 3
Cost-Effective Method of Optimization of Stacking Sequences in the Cylindrical Composite Shells Using Genetic Algorithm 基于遗传算法的圆柱复合材料壳体堆垛顺序优化的经济高效方法
IF 1.2 Q3 Engineering Pub Date : 2020-11-30 DOI: 10.13052/ejcm2642-2085.2914
E. Daneshkhah, R. Jafari Nedoushan, D. Shahgholian, Nima Sina
Buckling is one of the common destructive phenomena, which occurs in composite cylinders subjected to external pressure. In this paper, different methods to optimize stacking sequence of these cylinders are investigated. A finite element model is proposed in order to predict critical buckling pressure and the results are validated with previous experimental data. Theoretical analysis based on NASA SP‐8007 solution and the simplified equation for cylinder buckling of ASME RD-1172 are presented and discussed. The results of theoretical and finite element analysis and experimental tests are compared for both glass and carbon epoxy cylinders. Using NASA and ASME formulations, optimal laminations of cylinders in order to maximize buckling pressure, are obtained by genetic algorithm method. Suggested laminations and the values of corresponding critical buckling pressure calculated by finite element analysis, are presented and compared in various states. Obtained results show that while predicted buckling loads of finite element analysis are reliable, NASA formulation can be used in a very cost-effective method to optimize the buckling problems.
屈曲是复合材料圆柱体在外力作用下常见的破坏现象之一。本文研究了不同的方法来优化这些圆柱体的堆叠顺序。提出了一种预测临界屈曲压力的有限元模型,并与已有的实验数据进行了验证。提出并讨论了基于NASA SP‐8007方案的理论分析和ASME RD-1172柱体屈曲的简化方程。对玻璃和环氧树脂圆柱体的理论、有限元分析和试验结果进行了比较。采用美国航空航天局和美国机械工程师协会(ASME)的配方,通过遗传算法获得了使屈曲压力最大化的最佳层合结构。给出了建议的层合层和相应的有限元计算的临界屈曲压力值,并在不同状态下进行了比较。得到的结果表明,虽然有限元分析预测的屈曲载荷是可靠的,但NASA公式可以以一种非常经济的方法来优化屈曲问题。
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引用次数: 5
Design Embodiments Using Squeeze-Film Phenomenon to Attain Complete Separation of Contacting Surfaces 利用挤压膜现象实现接触面完全分离的设计实施例
IF 1.2 Q3 Engineering Pub Date : 2020-11-30 DOI: 10.13052/ejcm2642-2085.2913
C. Mares, M. Atherton, M. Miyatake, T. Stolarski
In this paper four design embodiments that employ SFL to separate surfaces are explored. Section 2 details the fundamental principles of levitation based on SFL and associated Navier-Stokes equations. Section 3 describes four design embodiments utilising squeeze-film mechanism, namely a journal bearing, flexible frame, plain levitating plate and a non-contact gripper, in terms of their analytical description plus experimental and numerical results. Section 4 concludes the paper. The paper demonstrates that the squeeze-film levitation is a feasible idea and can be implemented by a number of different embodiments. The mechanism of levitation is quite complex, and its computer modelling requires advanced numerical methods. All designs presented have been numerically modelled and the outcomes experimentally validated, which can be considered as the main contribution of this article.
在本文中,探索了使用SFL来分离表面的四个设计实施例。第2节详细介绍了基于SFL和相关Navier-Stokes方程的悬浮的基本原理。第3节描述了利用挤压膜机构的四个设计实施例,即轴颈轴承、柔性框架、平面悬浮板和非接触式夹持器,根据它们的分析描述以及实验和数值结果。第四节是论文的结语。该论文证明了挤压膜悬浮是一个可行的想法,并且可以通过许多不同的实施例来实现。悬浮的机理相当复杂,其计算机建模需要先进的数值方法。所有提出的设计都经过了数值模拟和实验验证,这可以被认为是本文的主要贡献。
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引用次数: 0
Quasi-Isotropic Initial Triangulation of NURBS Surfaces NURBS曲面的拟各向同性初始三角剖分
IF 1.2 Q3 Engineering Pub Date : 2020-11-23 DOI: 10.13052/EJCM2642-2085.2912
Daniel Herrero Adan, R. Cardoso
Isotropic triangulation of NURBS surfaces provides high quality triangular meshes, where all triangles are equilateral. This isotropy increases representation quality and analysis accuracy. We introduce a new algorithm to generate quasi-isotropic triangulation on NURBS surfaces at once, with no prior meshing. The procedure consists of one front made of vertexes that advances in a divergence manner avoiding front collision. Vertexes are calculated by intersecting arcs whose radius is estimated by trapezoidal rule integration of directional derivatives. The parameter space is discretized in partitions such that the error of trapezoidal rule is controlled efficiently. A new space, called pattern space, is used to infer the direction of the arcs’ intersection. Derivatives, whose analytical computation is expensive, are estimated by NURBS surface fitting procedures, which increases the speed of the process. The resultant algorithm is robust and efficient. The mesh achieved possesses most of the triangles equilateral and with high uniformity of sizes. The performance is evaluated by measuring angles, vertex valences and size uniformity in different numerical examples.
NURBS曲面的各向同性三角剖分提供了高质量的三角形网格,其中所有三角形都是等边的。这种各向同性提高了表示质量和分析精度。我们介绍了一种新的算法,在NURBS曲面上一次生成准各向同性三角剖分,无需事先进行网格划分。该程序包括一个由顶点组成的前部,该前部以发散的方式前进,以避免前部碰撞。顶点是通过相交弧来计算的,其半径是通过方向导数的梯形规则积分来估计的。通过对参数空间进行分区离散,有效地控制了梯形规则的误差。一个称为模式空间的新空间用于推断圆弧相交的方向。导数的分析计算是昂贵的,通过NURBS曲面拟合程序来估计,这提高了过程的速度。所得到的算法是稳健和高效的。所获得的网格具有大多数等边三角形,并且具有高度的尺寸均匀性。通过测量不同数值示例中的角度、顶点化合价和尺寸均匀性来评估性能。
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引用次数: 2
Modeling and Simulation of Flow and Uranium Isotopes Separation in Gas Centrifuges Using Implicit Coupled Density-Based Solver in OpenFOAM 基于OpenFOAM中隐式耦合密度求解器的气体离心机流动和铀同位素分离建模与仿真
IF 1.2 Q3 Engineering Pub Date : 2020-07-13 DOI: 10.13052/ejcm2642-2085.2911
V. Ghazanfari, A. Salehi, A. Keshtkar, M. Shadman, M. H. Askari
The performance of a gas centrifuge that is used for isotopes separation is dependent on the gas flow inside it. In this study, for modeling the UF6 gas flow, an Implicit Coupled Density-Based (ICDB) solver, was developed in OpenFOAM. To validate the ICDB solver, the gas flow within the rotor in total reflux state was compared with the analytical solution obtained by Onsager model and the numerical solution obtained by the Fluent software. The results showed that the ICDB solver had acceptable accuracy and validity. Also the computational efficiency of Roe, AUSM (Advection Upstream Splitting Method) and AUSM+ up schemes were compared. The results showed AUSM+ up scheme is efficient. Then, the uranium isotopes separation in a gas centrifuge was simulated. It was revealed that all gas flow characteristics including velocity, pressure, temperature and axial mass flux, as well as uranium isotope separation parameters including separation power and separation coefficients could well be predicted.
用于同位素分离的气体离心机的性能取决于其内部的气流。在本研究中,为了对UF6气流进行建模,在OpenFOAM中开发了一个基于隐式耦合密度(ICDB)的求解器。为了验证ICDB求解器,将全回流状态下转子内的气流与Onsager模型获得的解析解和Fluent软件获得的数值解进行了比较。结果表明,ICDB求解器具有可接受的准确性和有效性。并对Roe、AUSM(Advention Upstream Splitting Method)和AUSM+up方案的计算效率进行了比较。结果表明,AUSM+up方案是有效的。然后,对气体离心机中铀同位素的分离进行了模拟。结果表明,所有的气体流动特性,包括速度、压力、温度和轴向质量流量,以及铀同位素分离参数,包括分离功率和分离系数,都可以很好地预测。
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引用次数: 6
Computation of Second-order Design Sensitivities for Steady State Incompressible Laminar Flows Using the Extended Complex Variables Method 用扩展复变量法计算稳态不可压缩层流的二阶设计灵敏度
IF 1.2 Q3 Engineering Pub Date : 2020-05-16 DOI: 10.13052/ejcm2642-2085.2863
M. Hassanzadeh
In the current paper, the general procedure of the first and second-order sensitivity analysis is presented using the extended complex variables method (ECVM). In the traditional complex variables method, only the imaginary step is used for sensitivity analysis. However, in the ECVM, both of the real and imaginary parts are employed to improve the efficiency of the method. To show this, the ECVM is applied to the steady state incompressible laminar flow around a cylinder. The governing Navier-Stokes equations are solved by the finite element method and then the ECVM is employed. The results are validated through comparing with those of obtained by an analytical as well as the finite difference methods and the convergence rate is investigated. It is illustrated that the first-order sensitivity analysis is not influenced by the change of the step length for both of the traditional and extended complex variables methods. However, it is shown that unlike the traditional complex variables method, the ECVM is less dependent on the step size for calculating the second-order sensitivity. This can be considered as an enhancement in the efficiency of this method. Hence, the ECVM is suggested as an appropriate technique for calculating simultaneously the first and second-order sensitivities with high accuracy as well as low computational cost. The proposed method is applicable to a wide range of problems having simple or complex parameters.
在本文中,使用扩展复变量法(ECVM)给出了一阶和二阶灵敏度分析的一般程序。在传统的复变量法中,灵敏度分析只使用虚步。然而,在ECVM中,同时使用实部和虚部来提高方法的效率。为了说明这一点,ECVM被应用于圆柱体周围的稳态不可压缩层流。采用有限元方法求解了控制Navier-Stokes方程,然后采用ECVM。通过与解析法和有限差分法的结果进行比较,验证了结果的有效性,并研究了收敛速度。结果表明,无论是传统的还是扩展的复变量方法,一阶灵敏度分析都不受步长变化的影响。然而,研究表明,与传统的复变量法不同,ECVM在计算二阶灵敏度时对步长的依赖性较小。这可以被认为是该方法效率的提高。因此,ECVM被建议作为一种适当的技术,用于以高精度和低计算成本同时计算一阶和二阶灵敏度。所提出的方法适用于具有简单或复杂参数的广泛问题。
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引用次数: 0
Dynamic Finite Element Analysis of Flexible Double Wishbone Suspension Systems with Different Damping Mechanisms 不同阻尼机构柔性双叉骨悬架系统动力学有限元分析
IF 1.2 Q3 Engineering Pub Date : 2020-03-11 DOI: 10.13052/ejcm2642-2085.2862
Alaa A. Abdel Rahman, A. E. Nabawy, A. Abdelhaleem, S. Ali-Eldin
Suspension systems in running vehicles keep the occupants comfortable and isolated from road noise, disturbances, and vibrations and consequently prevent the vehicle from damage and wearing. To attain comfortable and vibration isolation conditions, both material flexibility and damping should be considered in the considered suspension model. This paper presents an incremental finite element model to study and analyze the dynamic behavior of double wishbone suspension systems considering both material flexibility and damping effects. The flexibility of the suspension links are modeled with plane frame element based on Timoshenko beam hypothesis (TBH). On the other hand, the flexibility of joints connecting the suspension links together and with the vehicle chassis is modeled with the revolute joint element. To incorporate the damping effect, viscoelastic, viscous and proportional damping are considered. An incremental viscoelastic constitutive relations, suitable for finite element implementation, are developed. The developed finite element equations of motion are solved using the Newmark technique. The developed procedure is verified by comparing the obtained results with that obtained by the developed analytical solution and an excellent agreement is found. The applicability and effectiveness of the developed procedure are demonstrated by conducting parametric studies to show the effects of the road irregularities profiles, the vehicle speed, and the material damping on the transverse deflection and the resultant stresses of suspension system. Results obtained are supportive in the mechanical design, manufacturing processes of such type of structural systems.
行驶中的车辆的悬架系统使乘客保持舒适,并与道路噪音、干扰和振动隔离,从而防止车辆损坏和磨损。为了获得舒适的隔振条件,在所考虑的悬架模型中应考虑材料的柔性和阻尼。本文提出了一个增量有限元模型来研究和分析考虑材料柔性和阻尼效应的双叉臂悬架系统的动力学行为。基于Timoshenko梁假设(TBH),采用平面框架单元对悬架连杆的柔性进行了建模。另一方面,将悬架连杆连接在一起以及与车辆底盘连接的关节的柔性用旋转关节单元建模。为了考虑阻尼效应,考虑了粘弹性、粘性和比例阻尼。建立了适用于有限元计算的增量粘弹性本构关系。利用Newmark技术对所建立的有限元运动方程进行求解。通过将所获得的结果与所开发的分析解进行比较,验证了所开发的程序,并发现了极好的一致性。通过进行参数研究来证明所开发程序的适用性和有效性,以显示道路不规则性轮廓、车辆速度和材料阻尼对悬架系统横向偏转和合成应力的影响。所获得的结果对此类结构系统的机械设计、制造过程具有支持作用。
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引用次数: 1
Numerical Simulation Using a Modified Solver within OpenFOAM for Compressible Viscous Flows 可压缩粘性流OpenFOAM中改进求解器的数值模拟
IF 1.2 Q3 Engineering Pub Date : 2020-03-02 DOI: 10.13052/ejcm2642-2085.2861
V. Ghazanfari, A. Salehi, A. Keshtkar, M. Shadman, M. H. Askari
In this work, we attempted to develop an Implicit Coupled Density-Based (ICDB) solver using LU-SGS algorithm based on the AUSM+ up scheme in OpenFOAM. Then sonicFoam solver was modified to include viscous dissipation in order to improve its capability to capture shock wave and aerothermal variables. The details of the ICDB solver as well as key implementation details of the viscous dissipation to energy equation were introduced. Finally, two benchmark tests of hypersonic airflow over a flat plate and a 2-D cylinder were simulated to show the accuracy of ICDB solver. To verify and validate the ICDB solver, the obtained results were compared with other published experimental data. It was revealed that ICDB solver has good agreement with the experimental data. So it can be used as reference in other studies. It was also observed that ICDB solver enjoy advantages such as high resolution for contact discontinuity and low computational time. Moreover, to investigate the performance of modified sonicFoam, a case study of airflow over the prism was considered. Then the results of the modified sonicFoam were compared with the ICDB, rhoCentralFoam and sonicFoam solvers. The results showed that the modified sonicFoam solver possesses higher accuracy and lower computational time in comparison with the sonicFoam and rhoCentralFoam solvers, respectively.
在这项工作中,我们试图在OpenFOAM中使用基于AUSM+up方案的LU-SGS算法开发一种基于隐式耦合密度(ICDB)的求解器。然后对sonicFoam求解器进行了改进,将粘性耗散包括在内,以提高其捕获冲击波和空气热变量的能力。介绍了ICDB求解器的细节以及粘性耗散能量方程的关键实现细节。最后,对平板和二维圆柱上高超音速气流的两个基准试验进行了模拟,以验证ICDB求解器的准确性。为了验证ICDB求解器,将获得的结果与其他已发表的实验数据进行了比较。结果表明,ICDB求解器和实验数据吻合较好。可供其他研究参考。还观察到,ICDB求解器具有接触不连续性的高分辨率和低计算时间等优点。此外,为了研究改性超声泡沫的性能,还考虑了气流通过棱镜的实例研究。然后将改性的sonicFoam的结果与ICDB、rhoCentralFoam和sonicFoam溶剂进行了比较。结果表明,与sonicFoam和rhoCentralFoam求解器相比,改进后的sonicFoam求解器具有更高的精度和更低的计算时间。
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引用次数: 5
期刊
European Journal of Computational Mechanics
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