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Numerical simulation and mechanism analysis of thermal fatigue crack for low-alloy steel brake disc of high-speed train 高速列车低合金钢制动盘热疲劳裂纹数值模拟及机理分析
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-10-08 DOI: 10.1080/23248378.2023.2264866
Jinnan Wang, Muhammad Qasim Zafar, Yunbo Chen, Lingli Zuo, Xiangjun Zhang, Pu Xie, Haiyan Zhao
ABSTRACTHigh-speed train brake discs face severe service conditions and subsequently risk of material failure during emergency braking. Thermal fatigue cracking is a major concern leading to catastrophic disc failure and is regarded as a primary service bottleneck in rapid rail transportation. Our proposed work establishes a numerical prediction model to estimate thermal fatigue crack initiation and propagation in low-alloy steel. We used a modified Cockcroft-Latham criterion and material property tests to determine the critical crack initiation value. Through numerical simulations and in-situ experiments, we observed plastic deformation at the median temperature of the thermal fatigue cycle and found that tailored material composition improves brake disc fatigue performance. This research aims to enhance understanding of the cracking mechanism and improve the reliability of brake systems for high-speed trains.KEYWORDS: High-speed trainbrake discnumerical simulationcrack damage modelthermal fatigue crack Disclosure statementNo potential conflict of interest was reported by the authors.Additional informationFundingThis work was funded by the National Natural Science Foundation of China (Grant No 51975316), National Natural Science Foundation of China (Grant No. 51975320), the Beijing Natural Science Foundation (No. M22011), and the National Key R&D Program of China (No. 2017YFB1103300).
高速列车制动盘在紧急制动过程中面临严峻的使用条件和材料失效风险。热疲劳裂纹是导致高速轨道交通灾难性故障的主要问题,是高速轨道交通的主要服务瓶颈。本文建立了低合金钢热疲劳裂纹萌生和扩展的数值预测模型。采用改进的Cockcroft-Latham准则和材料性能试验来确定临界裂纹起裂值。通过数值模拟和现场试验,观察了热疲劳循环中位温度下的塑性变形,发现定制的材料成分改善了制动盘的疲劳性能。本研究旨在加深对高速列车制动系统开裂机理的认识,提高制动系统的可靠性。关键词:高速列车制动系统;数值模拟;裂纹损伤模型;项目资助:国家自然科学基金项目(批准号:51975316),国家自然科学基金项目(批准号:51975320),北京市自然科学基金项目(批准号:51975320);M22011),国家重点研发计划项目(2017YFB1103300)。
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引用次数: 0
Rail wear rate on the Belgian railway network – a big-data analysis 比利时铁路网的铁路磨损率——大数据分析
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-09-30 DOI: 10.1080/23248378.2023.2259392
Tim Vernaillen, Li Wang, Alfredo Núñez, Rolf Dollevoet, Zili Li
This paper presents a big data-based analysis of the rail wear of the whole Belgian railway network measured in 2012 and 2019. Wear rates are reported, discussed, and quantitatively formulated as functions of critical factors in terms of curve radius, annual tonnage (rail age), high rail in curves, an average from both rails in straight tracks at rail top (vertical wear) and gauge corner (45° wear) and for steel grade R200 and R260. The influence of preventive grinding is also analysed. The wear rates are derived in an aggregated manner for the whole network. The wear rates do not show significant change with changes in rolling stock over the years, implying that the wear rates could also hold for other networks. It is found that R200 shows, on average, a 34% higher wear rate than R260. Also, the wear rate per tonnage is lower for high-loaded tracks. Thus, time is a relevant factor in explaining the wear evolution of low-loaded tracks; for instance, the effect of corrosion may have an important role. The paper provides statistically significant information that can be used for wear modelling, understanding and treating rolling contact fatigue based on the wear rate and developing tailored rail maintenance strategies.
本文对2012年和2019年整个比利时铁路网的轨道磨损进行了基于大数据的分析。磨损率被报告、讨论并定量表述为以下关键因素的函数:曲线半径、年吨位(钢轨年龄)、曲线中的高轨、钢轨顶部(垂直磨损)和轨距角(45°磨损)的平均值以及钢等级R200和R260。并分析了预防性磨削的影响。整个网络的磨损率以汇总的方式导出。多年来,磨损率并没有随着车辆的变化而发生显著变化,这意味着磨损率也可能适用于其他网络。结果表明,R200的磨损率比R260平均高34%。此外,高负荷轨道每吨的磨损率较低。因此,时间是解释低负荷轨道磨损演变的一个相关因素;例如,腐蚀的影响可能起着重要的作用。本文提供了具有统计意义的信息,可用于磨损建模,理解和处理基于磨损率的滚动接触疲劳,以及制定量身定制的钢轨维护策略。
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引用次数: 0
Effect of novel phononic crystals vibration isolator on vibration reduction for floating slab track considering the random dynamical load of the vehicle 考虑车辆随机动力载荷的新型声子晶体隔振器对浮板轨道减振的影响
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-09-26 DOI: 10.1080/23248378.2023.2261445
Xinwen Yang, Yingjie Zhang, Zhao Zhang, Yanyan Zhang
ABSTRACTThe vibration caused by urban rail transit has led to numerous severe environmental issues. The floating slab track (FST) plays an important role in vibration control and noise reduction for rail transit. In this study, a novel phononic crystal vibration isolator (NPCVI) is developed based on the principle of local resonance to address the deficiencies in the low frequency vibration reduction of existing FST with steel spring vibration isolators (SSVI). The vibration equation of the NPCVI is derived and an analytical method for the dynamic interaction between vehicle, track, and tunnel is proposed. The pseudo excitation method (PEM) is introduced to solve the random vibration response of the vehicle-track-tunnel coupled system under the excitation of full-band track random irregularity. The numerical simulation results are compared with the field measurement results to verify the correctness of the solution model. The vibration reduction analysis of FST using NPCVI is conducted within a system dynamics framework, and a comparison is made between the performance of the conventional SSVI and the proposed NPCVI while a train is passing. The vibration reduction optimization effect of the NPCVI is evaluated using the vibration level (VL) of the tunnel structure. The results demonstrate that the NPCVI exhibits a superior band gap width as compared to that of the SSVI.KEYWORDS: Urban rail transitfloating slab trackvibration isolatorvibration reductionphononic crystals AcknowledgementsThis research was supported by the National Natural Science Foundation of China (No. 52178436), and sponsored by Shanghai Collaborative Innovation Research Center for Multi-network & Multi-modal Rail Transit.Authorship contribution statementXinwen Yang: Methodology, Supervision, Funding acquisition, Writing – review & editing. Yingjie Zhang: Data curation, Validation, Software. Zhao Zhang: Conceptualization, Methodology, Software, Writing – original draft. Yanyan Zhang: Data curation, Visualization, Investigation.Disclosure statementThe authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.Additional informationFundingThe work was supported by the the National Natural Science Foundation of China [No. 52178436].
摘要城市轨道交通引起的振动引发了许多严重的环境问题。浮板轨道在轨道交通的减振降噪中起着重要的作用。针对现有钢弹簧隔振器在FST低频减振方面的不足,基于局部共振原理研制了一种新型声子晶体隔振器(NPCVI)。推导了NPCVI的振动方程,提出了车辆、轨道和隧道之间动力相互作用的分析方法。针对车辆-轨道-隧道耦合系统在全频带轨道随机不规则激励下的随机振动响应问题,提出了伪激励方法。将数值模拟结果与现场实测结果进行对比,验证了求解模型的正确性。在系统动力学框架下,利用NPCVI进行了FST的减振分析,并比较了传统的SSVI和NPCVI在列车通过时的性能。利用隧道结构的振动水平(VL)来评价NPCVI的减振优化效果。结果表明,与SSVI相比,NPCVI具有更高的带隙宽度。关键词:城市轨道交通;浮板轨道隔振;减振;杨新文:研究方法、监督、经费筹措、撰写、审稿、编辑。张英杰:数据管理,验证,软件。赵章:概念,方法论,软件,写作-原稿。张燕燕:数据管理、可视化、调查。披露声明作者声明,他们没有已知的竞争经济利益或个人关系,可能会影响本文所报道的工作。本研究由国家自然科学基金资助[No. 1];52178436)。
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引用次数: 0
Analysis of mechanical properties and deformation characteristics of debonding-repaired slab track 脱胶修补板坯轨道力学性能及变形特性分析
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-09-26 DOI: 10.1080/23248378.2023.2261478
Wei Du, Juanjuan Ren, Wengao Liu, Kaiyao Zhang, Shijie Deng, Guihong Xu
ABSTRACTTo investigate the influence of debonding-repair materials on interface damage and deformation characteristics in track structures, a finite element model was established to represent CRTS III prefabricated slab track with debonding repairment under various conditions. The mechanical properties and deformation law of the track structure under the combined loads of train and temperature gradient were analysed under intact interlayer, debonding without repairment, and debonding-repaired conditions. Results show that both the interface damage area and stress increase in line with the temperature gradient, and that positive temperature gradients have a greater effect on interface damage than negative temperature gradients. In addition, the interface damage area and stress increase can be effectively slowed down with debonding repairment materials. Specifically, under a temperature gradient of 90°C/m, the failure rate of interfacial bonds is 21.2%, 29.6%, and 2.1% for conditions of intact interlayer, debonding without repairment, and debonding with repairment, respectively. In debonding conditions, the maximum vertical displacements along the lateral and longit udinal direction increase about 1.1 times ~ 2.3 times under positive temperature gradients more than the intact interlayer condition. Further, the pattern and peak vertical deformation for track slab are basically the same between the intact interlayer and the repaired debonding conditions. The calculation results indicate that the repair measures can alleviate interfacial adhesive deterioration and reduce the deformation of the track structures.KEYWORDS: Slab trackdebonding repairmenttemperature loadinterface damagedeformation characteristics Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThe research is supported by the National Key R&D Program of China (No. 2021YFF0502100), the National Natural Science Foundation of China (No. 52022085, 52278461), and the Sichuan Province Youth Science and Technology Innovation Team (No. 2022JDTD0015), whose support are gratefully acknowledged. The results and opinions presented are those of the authors and do not necessarily reflect those of the sponsoring agencies.
摘要为了研究脱粘修复材料对轨道结构界面损伤及变形特性的影响,建立了不同条件下CRTS III预制板轨道脱粘修复有限元模型。分析了完整夹层、不修补脱粘和修补脱粘三种情况下轨道结构在列车和温度梯度联合荷载作用下的力学性能和变形规律。结果表明:界面损伤面积和应力均随温度梯度增大而增大,且正温度梯度对界面损伤的影响大于负温度梯度;此外,脱粘修复材料可以有效减缓界面损伤面积和应力增加。其中,在90℃/m的温度梯度下,界面键的失效率分别为21.2%、29.6%和2.1%,分别为夹层完整、脱粘不修复和脱粘修复。在脱粘条件下,正温度梯度下沿横向和纵向的最大垂直位移比层间完整条件下增加1.1 ~ 2.3倍。此外,轨道板在完整夹层和修复剥离条件下的垂直变形形态和峰值基本相同。计算结果表明,修复措施可以缓解轨道结构的界面胶粘剂劣化,减少轨道结构的变形。关键词:板坯轨道剥离修复温度载荷界面损伤变形特征披露声明作者未报告潜在利益冲突。本研究得到国家重点研发计划项目(No. 2021YFF0502100)、国家自然科学基金项目(No. 52022085, 52278461)和四川省青少年科技创新团队(No. 2022JDTD0015)的支持,在此表示感谢。本文的结果和观点仅代表作者的观点,并不一定反映赞助机构的观点。
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引用次数: 0
Joint optimization of energy conservation and transfer passenger service quality in rail transit system 轨道交通系统节能与换乘客运服务质量的联合优化
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-09-21 DOI: 10.1080/23248378.2023.2256731
Chao Wen, Wenxin Li, Qiang Ma, Guanming Wang, Baoquan Tao
ABSTRACTThe complex electricity transmission process and transfer passenger demand in the rail transit system make it challenging to formulate optimal timetables and train speed profiles to meet the needs of the system. This study optimizes train timetable to meet energy conservation and passenger service quality of cross-mode rail transit system during different operation periods. Firstly, based on the spatiotemporal travel data of transfer passengers, the train-time matrix is proposed to construct a bi-objective optimization model (BOOM) that incorporates the total energy consumption optimization model (TECOM) and total waiting time optimization model of transfer passenger (TWTOM). It can better combine the passenger transport scheme and the train energy-saving operation strategy, thus improving energy-saving performance and passenger transport efficiency and simplifying the difficulty of mathematical modelling of such BOOM. Then, a method for determining the appropriate weight coefficient ratio and the improved non-dominated sorting genetic algorithm II (NSGA-II) are applied to obtain the efficient Pareto front solutions. Taking the numerical experiments as test cases, the improved NSGA-II can get a efficient solution faster than the traditional NSGA-II. Finally, two numerical experiments using real-world data are conducted to verify the practicability of the optimization model and the effectiveness of improved NSGA-II. The optimization results can reduce energy consumption by up to 11.02% and passenger waiting time by 137,320 s, respectively. This study helps to improve the energy efficiency and passenger service quality of cross-mode rail transit systems, and also provides a reference for dispatchers to optimize train timetable.KEYWORDS: Transportation systemtimetable optimizationenergy conservationtransfer passengerimproved NSGA-II AcknowledgementsThis work was supported by Science and technology research project of Hubei Provincial Department of Education (No. Q20222606). The authors also acknowledge the Open Fund of Hubei Key Laboratory of Power System Design and Test for Electrical Vehicle, Hubei Superior and Distinctive Discipline Group of “New Energy Vehicle and Smart Transportation”. Finally, the authors are grateful for the useful contributions made by their project partners.Disclosure statementNo potential conflict of interest was reported by the authors.Author contributions statementChao Wen: Methodology, Validation, Software, Data curation, Writing-Original draft preparation. Wenxin Li: Conceptualization, Methodology, Supervision, Writing- Reviewing and Editing, Funding acquisition. Qiang Ma: Conceptualization, Methodology, Funding acquisition. Guanming Wang and Baoquan Tao: Writing- Reviewing and Editing.Data availability statementThe data that support the findings of this study are available from the authors on reasonable request.Statements and DeclarationsThis manuscript has not been published or presented elsewhere in part or
摘要轨道交通系统复杂的输电过程和换乘旅客需求,给制定满足系统需求的最佳列车时刻表和列车速度剖面带来了挑战。为满足跨模式轨道交通系统在不同运行时段的节能和客运服务质量要求,对列车时刻表进行优化。首先,基于换乘旅客时空出行数据,提出列车时间矩阵,构建了综合换乘旅客总能耗优化模型(TECOM)和总等待时间优化模型(TWTOM)的双目标优化模型(BOOM)。它可以更好地将客运方案与列车节能运行策略结合起来,从而提高了节能性能和客运效率,简化了此类BOOM的数学建模难度。然后,采用一种确定合适权重系数比的方法和改进的非支配排序遗传算法II (NSGA-II)来获得有效的Pareto前解。以数值实验为例,改进的NSGA-II可以比传统的NSGA-II更快地得到有效的解。最后,利用实际数据进行了两个数值实验,验证了优化模型的实用性和改进NSGA-II的有效性。优化结果可使能耗降低11.02%,乘客等待时间减少137,320 s。该研究有助于提高跨模式轨道交通系统的能源效率和客运服务质量,并为调度人员优化列车时刻表提供参考。关键词:交通运输系统时刻表优化节能换乘乘客改进NSGA-IIQ20222606)。并感谢湖北省电动汽车动力系统设计与测试重点实验室、湖北省“新能源汽车与智慧交通”优势特色学科课题组的开放基金。最后,作者对项目合作伙伴所做的有益贡献表示感谢。披露声明作者未报告潜在的利益冲突。chao Wen:方法论,验证,软件,数据管理,写作-原稿准备。李文欣:概念、方法、监督、写作-审稿与编辑、经费获取。马强:概念、方法、资金获取。王冠明、陶宝全:写作——审校与编辑。数据可用性声明支持本研究结果的数据可根据作者的合理要求提供。声明和声明本手稿未在其他地方发表或部分或全部发表,也未由其他期刊考虑。所有的研究参与者都提供了知情同意,研究设计得到了相应的伦理审查委员会的批准。没有需要申报的利益冲突。本研究由湖北省教育厅科技攻关项目[Q20222606]资助。
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引用次数: 0
Investigating the effect of using softer rail-pads on ground-borne vibration from underground railways 研究使用软轨垫对地下铁路地面振动的影响
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-09-19 DOI: 10.1080/23248378.2023.2256735
Anas Alsharo, Kais Douier, Mohammed F.M. Hussein, Jamil Renno
ABSTRACTIn this study, a series of vibration measurements were performed on a section of one of the lines of the Doha Metro to explore the effect of changing rail-pads from conventional higher stiffness under-rail pads to lower stiffness web-supporting pads on the vibration levels at the free surface. Vibration levels were measured for the two cases of lower and higher stiffness’ pads at the free surface directly above the railway track. Additionally, vibration levels were measured in the railway tunnel to investigate the effect of changing rail-pad’s stiffness on the vibration levels at different locations inside the tunnel. Vibration measurements due to moving trains from the two cases were processed and analysed to calculate the Insertion Gain (IG) of vibration at the free surface and at the other locations. It was found that the use of softer rail-pads has resulted in reduction in the vibration levels at the free surface by about 10 dB for most frequencies in the range 40–200 Hz. Further numerical investigation was conducted to simulate the railway section under consideration. To simulate the track fastening system accurately, the dynamic stiffness of the rail-pads for the two cases was estimated using the measurement of vibration of rails due to impact hammer excitation and measurement of axle-box accelerations of a moving trains. The parameters of problem at-hand were used as inputs to the numerical Pipe-in-Pipe (PiP) model to calculate the insertion gain numerically at the free surface and this showed good match with the results from the measurements.KEYWORDS: Ground-borne vibrationcountermeasuresrail-padsvibration measurementsPiP model AcknowledgementsThe authors would like to acknowledge the funding from Qatar Rail through grant number QUEX-CENG-QR-21/22-1. The study received strong support by Qatar Rail in providing and supporting all logistics for the measurements.Disclosure statementNo potential conflict of interest was reported by the authors.
摘要本研究通过对多哈地铁某路段的振动测量,探讨了将常规高刚度轨下垫块改为低刚度支撑网垫块对自由面振动水平的影响。在铁路轨道正上方的自由表面上测量了低刚度和高刚度两种情况下的振动水平。此外,还在铁路隧道中测量了振动水平,研究了改变轨道垫刚度对隧道内不同位置振动水平的影响。对这两种情况下列车运动时的振动测量结果进行了处理和分析,以计算自由表面和其他位置振动的插入增益(IG)。研究发现,在40至200赫兹的频率范围内,使用较软的轨道垫可使自由表面的振动水平降低约10分贝。对所考虑的路段进行了进一步的数值模拟。为了准确地模拟轨道紧固系统,通过测量轨道在冲击锤激励下的振动和测量移动列车的轴箱加速度,估计了两种情况下轨垫的动刚度。将现有问题的参数作为数值模型的输入,对自由表面的插入增益进行了数值计算,结果与实测结果吻合较好。关键词:地面振动对策轨道垫振动测量spip模型致谢作者感谢卡塔尔铁路的资助,资助号为quex - cengr - qr -21/22-1。这项研究得到了卡塔尔铁路公司的大力支持,为测量提供了所有后勤支持。披露声明作者未报告潜在的利益冲突。
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引用次数: 0
Effect of bogie fairing on aerodynamic and aeroacoustic behaviour of a high-speed train nose car 转向架整流罩对高速列车车头气动与气动声学性能的影响
2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-09-12 DOI: 10.1080/23248378.2023.2250784
Jianyue Zhu, Guanda Cheng, Qiliang Li, Yu Chen, Qing Jia
The influence of bogie fairing on the flow feature and aerodynamic noise performance of a high-speed train nose car model is studied based on large-eddy simulation combined with acoustic analogy approach. For the case having no fairing, the strong flow interactions and impingements occur around the bogie cavity region due to the mass addition and expulsion induced from the cavity leading edges. When a streamlined fairing is mounted outside the bogie cavity, the fluid entrainment and vortices evolvement within the bogie cavity are weakened and the shear layer impingement and flow separation outside the fairing are mitigated greatly. Thus the wall pressure fluctuations on the solid surfaces of geometries located within bogie cavity are decreased and the flow-induced noise is reduced noticeably. Based on the semi-anechoic wind tunnel measurements on a high-speed train nose car model without and with bogie fairing, it is found that the dominant sound source around bogie cavity moves from its central area to rear wall region and the aerodynamic noise is reduced effectively with a streamlined fairing mounted around the bogie cavity. The numerical predictions of aerodynamic noise are verified by the experimental measurements. The investigation would be beneficial for guiding the low-noise design and configuration optimization of a high-speed train bogie fairing.
采用大涡模拟与声学类比相结合的方法,研究了转向架整流罩对高速列车车头模型流动特性和气动噪声性能的影响。在没有整流罩的情况下,由于空腔前缘的质量增加和驱逐,在转向架空腔周围发生了强烈的流动相互作用和碰撞。在转向架空腔外安装流线型整流罩,可以减弱转向架空腔内的流体夹带和涡流演化,极大地减轻了整流罩外的剪切层撞击和流动分离。从而减小了转向架空腔内几何体固体表面的壁面压力波动,显著降低了流致噪声。通过对无转向架整流罩和有转向架整流罩的高速列车机头车厢模型进行半消声风洞测量,发现转向架空腔周围的优势声源由中心区域向后壁区域移动,在转向架空腔周围安装流线型整流罩能有效降低气动噪声。实验结果验证了气动噪声的数值预测。研究结果对指导高速列车转向架整流罩的低噪声设计和结构优化具有一定的指导意义。
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引用次数: 0
Reliability of super-slope bridge-rack system on rack railway 高架铁路上超斜坡桥架系统的可靠性
IF 4 2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-08-21 DOI: 10.1080/23248378.2023.2248996
Zhaowei Chen, Lang Wang, Shihui Li, Mi’ao Yuan, Qianhua Pu, Zhihui Chen, Jizhong Yang
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引用次数: 0
Data-driven ballast layer degradation identification and maintenance decision based on track geometry irregularities 基于轨道几何不规则性的数据驱动的道砟层退化识别与维修决策
IF 4 2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-06-25 DOI: 10.1080/23248378.2023.2228802
Wenbo Zhao, W. Qiang, Fei Yang, G. Jing, Yunlong Guo
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引用次数: 1
Orchestrator for ensuring interdependency between safety and cybersecurity in railway control systems 确保铁路控制系统中安全和网络安全之间相互依存的协调器
IF 4 2区 工程技术 Q2 TRANSPORTATION SCIENCE & TECHNOLOGY Pub Date : 2023-06-21 DOI: 10.1080/23248378.2023.2225787
Dionysia Varvarigou, D. Espès, Giacomo Bersano
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引用次数: 0
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International Journal of Rail Transportation
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