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Low-ash motor oils: technologies and application trends 低灰分机油:技术和应用趋势
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-6-10
V. A. Zolotov, V. N. Bakunin
. Analytical information is presented on the development and implementation of low- and ash-free motor oils in the specifications for promising automotive engines, taking into account global trends in the development of engine building. The technologies of ash-free alkaline number boosters of various composition and structure in motor oils, the features of the use of oils of new categories, including restrictions on the content of sulphate ash in them, are considered. The improvement of the design of these engines, the expansion of the range of their operating conditions determines the specifics of the requirements for the physico-chemical properties of the engine oils used, which in turn provides for changes in the chemical composition of the latter. The increased content of these elements and sulfate ash has a negative impact on the efficiency of the systems for cleaning and neutralizing harmful exhaust gas particles, and sulfate ash additionally negatively affects the formation of deposits in the zone of the cylinder piston group, on the blades and in the turbocharger nozzle, as well as on valve seats. The necessary neutralizing oil reserve, expressed by the value of its base number, is provided by the use of, in particular, low-ash magnesium sulfonates, amino derivatives of ash-free boosters of various chemical composition and structure in the oil. During the development of the oil SAE 5w-30, for the first time, the possibilities of using functional additives of domestic production in its composition were taken into account. At the stage of formulation of the additive package, the synergism of the antioxidant action of the ammonium salt of dialkyldithiophosphoric acid with tetra(2-ethylhexyl) thiuram disulfide obtained by oxidation of di(2-ethylhexyl) was established sodiumdithiocarbamate with an aqueous solution of iodine. A mixture of these heteroorganic compounds in an equimass ratio is recommended as a new high-temperature primary antioxidant. Additional studies have established a sufficient level of anti-wear properties, as well as the inhibitory effect of this mixture in the reactions of accumulation and decomposition of hydroperoxides.
. 考虑到发动机制造发展的全球趋势,本文介绍了有关在有前途的汽车发动机规格中开发和实施低含油量和无灰分机油的分析信息。讨论了各种成分和结构的无灰碱性增强剂在机油中的应用技术、新油类的使用特点以及对其中硫酸盐灰分含量的限制。这些发动机设计的改进,其工作条件范围的扩大,决定了对所使用的发动机油的物理化学特性的具体要求,这反过来又提供了后者的化学成分的变化。这些元素和硫酸盐灰含量的增加会对系统清洁和中和有害废气颗粒的效率产生负面影响,硫酸盐灰还会对气缸活塞组区域、叶片和涡轮增压器喷嘴以及气门座上沉积物的形成产生负面影响。必要的中和油储量,以其碱基值表示,是通过使用,特别是低灰分硫酸镁,油中各种化学成分和结构的无灰分助推剂的氨基衍生物来提供的。在SAE 5w-30润滑油的研制过程中,首次考虑了在其组成中使用国产功能添加剂的可能性。在添加剂包料的配制阶段,建立了二烷基二硫代磷酸铵盐与二(2-乙基己基)氧化制得的四(2-乙基己基)硫脲二硫化物的协同抗氧化作用。这些杂有机化合物以等质量比的混合物被推荐作为一种新的高温初级抗氧化剂。进一步的研究已经建立了足够水平的抗磨性能,以及这种混合物在氢过氧化物的积累和分解反应中的抑制作用。
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引用次数: 0
Study of the catalyst ZSM-5, modified Zr, for the alkylation process of oil distillate fractions 改性Zr催化剂ZSM-5在石油馏分烷基化过程中的应用研究
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-22-25
G.A. Huseynova, N.A. Aliyeva, G.A. Gasimova, S.Y. Rashidova
Institute of Petrochemical Processes Named after Acad.Y.H. Mamedaliyev Ministry of Science and Education of the Republic of Azerbaijan
以中国科学院命名的石油化工研究所。马梅达利耶夫,阿塞拜疆共和国科学和教育部
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引用次数: 0
Software tools for planning and optimization of technological schemes of refineries 精炼厂工艺方案规划与优化的软件工具
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-46-53
E. S. Bugaev, E. M. Safronov, A. V. Zuikov, M. A. Ershov, V. M. Kapustin
The purpose of this paper is to review the software for optimization (modernization) of petrochemical enterprises. Planning process touches upon almost all production stages from corporate level to optimization and finances (figure 1) and consists in coordination of activities of raw materials and reagents supply departments, product sales department, production departments of refinery. Coordination of interaction of different structural subdivisions of the enterprise is first of all connected with determination of the most economically profitable direction of enterprise development. For example, building the prospective scheme of development or upgrade of a refinery, as well as optimization of separate production processes, such as compounding of intermediate products, optimization of composition of marketable oil products, search for the best initial feedstock, optimization of power consumption and capacity utilization requires application of up-to-date tools of modeling and calculation for a great number of variables. The optimization process helps provide economic benchmarks for production adjustments.
本文的目的是对石化企业优化(现代化)软件进行综述。计划过程几乎涉及到从企业层面到优化和财务的所有生产阶段(图1),包括原料和试剂供应部门、产品销售部门、炼油厂生产部门的活动协调。企业不同结构细分之间相互作用的协调,首先关系到企业发展最经济效益方向的确定。例如,建立炼油厂发展或升级的前瞻性方案,以及单独生产过程的优化,例如中间产品的复合,可销售油品的优化组成,寻找最佳初始原料,优化功耗和产能利用率,都需要应用最新的建模和计算工具来处理大量变量。优化过程有助于为生产调整提供经济基准。
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引用次数: 0
Haw to resolve the conflict between accuracy and reliability, completeness and timeliness of measurement information 如何解决测量信息的准确性与可靠性、完整性与及时性之间的矛盾
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-30-37
A.B. Kopiltsova, B.P. Tarasov, Y.A. Kopiltsov
The focus of metrological science on accuracy as a key property of measurement information (MI) does not meet the needs of practice, which are much broader and include reliability, timeliness, completeness and other properties. Recently, these properties are included in metrological standards, but this is more a declaration than real practice. It is shown that there are contradictions between accuracy and other properties of MI. To involve them into metrology is possible by changing the logic and coordinate system, with the inclusion of an optimal control solution and an action leading to a result like Shewhart-Deming cycles.
计量科学将准确度作为测量信息的一项关键属性,这一关注已不能满足实践的需要,计量信息的准确度要广泛得多,包括可靠性、时效性、完整性等。最近,这些属性被纳入计量标准,但这更多是一种声明,而不是实际操作。研究表明,精度和MI的其他特性之间存在矛盾。通过改变逻辑和坐标系,包括最优控制解和导致类似shehart - deming循环的结果的动作,将它们纳入计量是可能的。
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引用次数: 0
Calculation of the effectiveness of the actual detergent effect of detergents 计算洗涤剂的实际洗涤效果的有效性
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-54-56
V.L. Lashkhi, A.L. Chudinovskikh, I.R. Tatur
Detergents actively neutralize acidic foods and prevent the formation of deposits at high temperatures. This is realized by solubilization and through the formation of adsorption layers from micelle detergents. The article discusses aspects of the possible calculation of the detergent effect
洗涤剂能有效中和酸性食物,防止在高温下形成沉积物。这是通过增溶和胶束洗涤剂形成吸附层来实现的。本文从几个方面探讨了洗涤效果可能的计算方法
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引用次数: 0
Optimization of the process of obtaining aminomethoxy derivatives of menthol 薄荷醇氨基甲氧基衍生物制备工艺的优化
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-18-21
E.G. Mammadbayli, R.P. Jafarov, G.E. Hadjiyeva, S.V. Ismailova, O.M. Farzalizade
On the basis of experimental data, a regression mathematical model of the process of obtaining aminomethoxy derivatives of the menthol series based on the three-component Mannich reaction with the participation of menthol, formaldehyde and secondary amines was developed, reflecting the influence of the main technological factors (ratio of initial reagents (mol/mol), temperature (0C), reaction time (h)) on the yield of the target product (%). A statistical analysis of the obtained model was carried out, and the adequacy of the developed model to the experimental data was proved. The optimal values of the input parameters are found, at which the maximum value of the yield of menthol aminomethoxy derivatives is achieved.
在实验数据的基础上,建立了薄荷醇、甲醛和二次胺参与的三组分Mannich反应制得薄荷醇系列氨基甲氧基衍生物过程的回归数学模型,反映了主要工艺因素(初始试剂比(mol/mol)、温度(0℃)、反应时间(h))对目标产物收率(%)的影响。对所建立的模型进行了统计分析,证明了所建立的模型与实验数据的充分性。在此条件下,薄荷醇胺甲氧基衍生物的产率达到最大值。
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引用次数: 0
Synthesis of benzotriazole derivatives and their effect on antioxidant properties of synthetic lubricant oil 苯并三唑衍生物的合成及其对合成润滑油抗氧化性能的影响
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-12-16
A.А. Gadirov, E.A. Nagiyeva, V.M. Farzaliev
New N-(aryl(alkylaryl)aminomethyl)-1,2,3-benzotriazoles have been synthesized and their antioxidant properties in the composition of synthetic lubricating oil have been studied. The structure of the obtained compounds was confirmed by IR and NMR spectroscopy. N-(aryl(alkylaryl)aminomethyl)-1,2,3-benzotriazoles were investigated as additives to synthetic lubricating oils. An ester of pentaerythritol and synthetic fatty acids of the C5-C9 fraction (PEE) was used as a synthetic oil. Effect of synthesized compounds on thermooxidative the stability of synthetic lubricating oil was studied standard method volume oxidation according to GOST 236797-79, for 20 hours at a temperature of 225 ° C, in the presence of steel, aluminum and copper plates. It has been shown that the obtained antioxidants noticeably delay the process of oxidation of ester oils and are superior in efficiency to the well-known inhibitor phenyl-α naphthylamine.
合成了新型N-(芳基(烷基芳基)氨基甲基)-1,2,3-苯并三唑,研究了其在合成润滑油中的抗氧化性能。所得化合物的结构经IR和NMR确证。研究了N-(芳基(烷基芳基)氨基甲基)-1,2,3-苯并三唑作为合成润滑油的添加剂。以季戊四醇酯和C5-C9馏分的合成脂肪酸(PEE)为合成油。根据GOST 236797-79的标准方法,在225℃的温度下,在钢、铝和铜板存在下,研究了合成化合物对合成润滑油热氧化稳定性的影响。结果表明,所制得的抗氧化剂明显延缓了酯类油的氧化过程,其效率优于著名的抑制剂苯基-α萘胺。
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引用次数: 0
Fuel gas production technology for the oil refining industry 炼油工业用燃料气生产技术
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-26-29
A.V. Popov
Reducing energy costs for production and reducing air pollution is one of the key tasks today. The main sources of atmospheric air pollution at oil refineries are: tubular heating furnaces - 50%; reactors of technological installations - 12%; flares - 29% and bitumen installations - 9%. Therefore, the development and implementation of methods to reduce harmful emissions and increase energy efficiency during fuel combustion is one of the main environmental objectives. In the process of oil refining, a large number of gas components of different potentials, pressures and homogeneity of the medium are formed. The forming gases are usually sent to the torch as a recyclable product, and the lack of energy resources is compensated by the use of liquid fuel or natural gas. Consequently, the task of better consumption of hydrocarbon gas is being formed with the possibility of reducing the consumption of liquid fuel and natural gas, i.e. increasing the energy efficiency of production, which leads to a reduction in harmful emissions into the atmosphere. To achieve these goals in the oil refining industry, on the example of LUKOIL-Volgogradneftepererabotka LLC, a plant for producing composite fuel gas for oil refining furnaces was developed and a new composite fuel gas based on hydrogen-containing and hydrocarbon gases of its own production was obtained. The composition of the composite fuel gas includes a "blow-off" hydrogen-containing gas, previously burned on a flare.
降低生产能源成本和减少空气污染是当今的关键任务之一。炼油厂大气空气污染的主要来源是:管式加热炉- 50%;技术装置反应堆- 12%;照明弹占29%,沥青装置占9%。因此,在燃料燃烧过程中,开发和实施减少有害排放和提高能源效率的方法是主要的环境目标之一。在石油炼制过程中,形成了大量不同势、压力和介质均匀性的气体组分。成型气体通常作为可回收产品送至火炬,而能源资源的不足则通过使用液体燃料或天然气来补偿。因此,有可能减少液体燃料和天然气的消耗,从而形成更好地消耗碳氢化合物气体的任务,即提高生产的能源效率,从而减少向大气中排放有害物质。为了在炼油工业中实现这些目标,以LUKOIL-Volgogradneftepererabotka LLC为例,开发了一个为炼油炉生产复合燃料气的工厂,并获得了一种基于自己生产的含氢气体和碳氢化合物气体的新型复合燃料气。复合燃料气体的组成包括“吹出”的含氢气体,之前在火炬上燃烧。
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引用次数: 0
Optimization of the catalytic cycloalkylation process of phenol with 1-methylcyclopentene 苯酚与1-甲基环戊烯催化环烷基化工艺的优化
Pub Date : 2023-01-01 DOI: 10.32758/2782-3040-2023-0-5-38-45
F.I. Gasimova, R.P. Jafarov, Z.Z. Aghamaliyev, O.M. Farzalizade, G.N. Hamzaeva
The work presents the results of a study of the cycloalkylation reaction of phenol with 1-methylcyclopentene and the calculation of a regression mathematical model of the process. KN-30 was used as a process catalyst. The effect of input factors (temperature, time, molar ratios of starting components and amount of catalyst) on the yield and selectivity of para-(1-methylcyclopentyl) phenol was studied. As a result, the optimal conditions for obtaining para-(1-methylcyclopentyl) phenol with high yield and selectivity were found. When studying the reaction of cycloalkylation of phenol with 1-methylcyclopentene in the presence of a KH-30 catalyst, it was found that a high yield of the target product of 71.2% (for taken phenol), a selectivity of -92.8% (for the target product) was obtained under the following conditions: temperature - 110 ° C, duration reactions - 5 hours, the molar ratio of phenol to 1-methylcyclopentene 1:1, the amount of catalyst 10% based on the taken phenol. The chemical structure of the synthesized para-(1-methylcyclopentyl) phenol was confirmed by IR, 1Н and 13С NMR methods and its physicochemical parameters were determined. A regression mathematical model of the cycloalkylation process was calculated and the parameters of the optimal mode were found. With the calculated optimal values of the input variables found, a control experiment was set up, which made it possible to find the yield values of the target product Y1=78%, which indicates the acceptability of the developed regression model.
本文介绍了苯酚与1-甲基环戊烯环烷基化反应的研究结果,并计算了该过程的回归数学模型。KN-30作为工艺催化剂。研究了输入因素(温度、时间、起始组分摩尔比和催化剂用量)对对-(1-甲基环戊基)苯酚收率和选择性的影响。结果发现了产率高、选择性好的对-(1-甲基环戊基)苯酚的最佳工艺条件。学习时的反应与1-methylcyclopentene cycloalkylation酚KH-30催化剂的存在,发现71.2%的目标产品的高收益(苯酚),-92.8%的选择性(为目标产品)获得了在下列条件:温度- 110°C,反应持续时间5小时,1-methylcyclopentene 1:1苯酚的摩尔比,催化剂10%基于苯酚。合成的对-(1-甲基环戊基)苯酚的化学结构通过IR、1Н和13С NMR等方法进行了确证,并对其理化参数进行了测定。计算了环烷基化过程的回归数学模型,找到了最优模型的参数。根据计算得到的输入变量的最优值,进行对照实验,得到目标产品的收率Y1=78%,表明所建立的回归模型具有可接受性。
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Мир нефтепродуктов
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