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Valorization of waste potatoes for bioethanol production: process optimization using response surface methodology 废马铃薯生物乙醇生产的价值评价:利用响应面法优化工艺
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-27 DOI: 10.1007/s13399-025-06929-3
Dharmendra Kumar, Som Dutt, Arvind Kumar Jaiswal, Bandana Kaundal, Dinesh Kumar, Brajesh Singh

This study explores the valorization of waste potatoes for bioethanol production through optimized saccharification and fermentation processes. A bifactorial experiment (P < 0.05) using Response Surface Methodology (RSM) assessed the influence of steam pretreatment, enzyme concentration, substrate levels, inoculum density, and microbial strains on ethanol yield, yeast growth, and glucose conversion efficiency. Fermentation time emerged as the most significant factor (P < 0.01), followed by substrate concentration. Under optimal conditions, the maximum ethanol yield (9.1% w/v) and glucose conversion efficiency (91%) were achieved. Saccharification efficiency (96%) was primarily influenced by temperature (65 °C), enzyme cocktail composition (α-amylase 265 U, amyloglucosidase 115 U, pullulanase 167 U), reaction time (11.5 h), and pH (6.4). The optimal fermentation conditions included an inoculum concentration of Saccharomyces cerevisiae MTCC 178 at 4.24%, a fermentation duration of 85 h, and a fermentable sugar concentration of 23%. The experimental results closely matched predicted values, confirming model robustness. This research highlights the potential of waste potatoes as a sustainable feedstock for bioethanol production, offering economic and environmental benefits. Future studies should focus on enzyme kinetics and process scale-up to enhance industrial bioethanol yields. 

Graphical abstract

本研究通过优化糖化和发酵工艺,探讨了废马铃薯用于生物乙醇生产的价值。采用响应面法(RSM)进行双因子试验(P < 0.05),评估了蒸汽预处理、酶浓度、底物水平、接种量和微生物菌株对乙醇产量、酵母生长和葡萄糖转化效率的影响。发酵时间是最显著的影响因素(P < 0.01),其次是底物浓度。在此条件下,乙醇产率最高(9.1% w/v),葡萄糖转化率最高(91%)。影响糖化效率(96%)的主要因素是温度(65℃)、混合酶组成(α-淀粉酶265 U、淀粉葡糖苷酶115 U、普鲁兰酶167 U)、反应时间(11.5 h)和pH(6.4)。最佳发酵条件为接种量为4.24%的酿酒酵母MTCC 178,发酵时间为85 h,可发酵糖浓度为23%。实验结果与预测值吻合较好,验证了模型的稳健性。这项研究强调了废土豆作为生物乙醇生产的可持续原料的潜力,提供了经济和环境效益。未来的研究应该集中在酶动力学和工艺规模上,以提高工业生物乙醇的产量。图形抽象
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引用次数: 0
Optimization of phenolic content and antioxidant activity from freeze- and microwave-dried Aegle marmelos seeds using ultrasound-assisted extraction and response surface methodology 利用超声辅助提取和响应面法优化冷冻和微波干燥的葡萄籽中酚类物质的含量和抗氧化活性
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-27 DOI: 10.1007/s13399-025-06989-5
Robin Sarkar, Tanvir Ahmed, Waziur Rahman Chy, Md Rahmatuzzaman Rana, Shuvojit Roy, Razia Sultana Chowdhury

This study focused on enhancing the extraction of total phenolic content (TPC), ferric reducing antioxidant power (FRAP), 2,2-diphenyl-1-picrylhydrazyl (DPPH) radical scavenging activity from freeze-dried Aegle marmelos seeds (FDAMS) and microwave-dried Aegle marmelos seeds (MDAMS). The optimization process employed ultrasound-assisted extraction techniques, utilizing a response surface methodology (RSM) structured with a Box-Behnken design. The factors selected for this optimization process included temperature (40–60 °C), time (30–60 min), and ethanol concentration (40–80%) for both FDAMS and MDAMS. A quadratic model was established through fifteen experimental runs, and analysis of variance (ANOVA) was performed to predict the responses and validate the model’s accuracy. The proximate analysis of FDAMS and MDAMS was conducted, revealing variations in constituent components depending on the drying technique. For FDAMS, the optimal conditions of 59 °C, 60 min, and 51.15% ethanol concentration yielded experimental values of 99.36 ± 5.05 mg GAE/100 g for TPC, 3097.02 ± 52.67 mg AAE/100 g for FRAP, and 59.12 ± 3.67% for DPPH. Furthermore, the optimal parameters for the extraction process of MDAMS were 56.9 °C, 60 min, and 79% ethanol concentration. Under these optimized conditions, the empirical results were documented as 100.36 ± 4.67 mg GAE/100 g for TPC, 2891.46 ± 61.78 mg AAE/100 g for FRAP, and 51.36 ± 2.77% for DPPH. All values aligned with the predicted results, as the residual standard error was less than 0.5%.

研究了冻干和微波干燥甜瓜种子中总酚含量(TPC)、铁还原抗氧化能力(FRAP)、2,2-二苯基-1-苦味酰腙基(DPPH)自由基清除能力的提高。优化过程采用超声辅助提取技术,利用Box-Behnken设计结构的响应面法(RSM)。FDAMS和MDAMS的优化条件包括温度(40-60°C)、时间(30-60 min)和乙醇浓度(40-80%)。通过15次试验建立二次元模型,并进行方差分析(ANOVA)预测反应,验证模型的准确性。对FDAMS和MDAMS进行了近似分析,揭示了根据干燥技术组成成分的变化。对于FDAMS,最佳条件为59°C, 60 min, 51.15%乙醇浓度,TPC的实验值为99.36±5.05 mg GAE/100 g, FRAP为3097.02±52.67 mg AAE/100 g, DPPH为59.12±3.67%。最佳提取工艺参数为56.9℃,60 min,乙醇浓度79%。在此优化条件下,TPC的GAE含量为100.36±4.67 mg /100 g, FRAP为2891.46±61.78 mg /100 g, DPPH为51.36±2.77%。所有值与预测结果一致,残差标准误差小于0.5%。
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引用次数: 0
Valorization of rice straw through FeCl3 pretreatment: experiments-modelling and optimization FeCl3预处理水稻秸秆的增值:实验-建模与优化
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-27 DOI: 10.1007/s13399-025-07011-8
Dinabandhu Manna, Ranjana Chowdhury, Suvi Kuittinen, Ari Pappinen, Jouko Vepsäläinen, Md. Kamrul Hassan

Lignocellulosic biomass has an enormous potential to produce liquid biofuels and platform chemicals. The present investigation evaluated the effect of pretreatment time (5–15 min) and temperature (150–190 °C) on the cellulose and xylan hydrolysis of rice straw (RS) using 0.2 M ferric chloride (FeCl3) solution. A 2-factor (temperature and time) with a central composite statistical design in response surface methodology (RSM) was used to optimize the degradation of xylan and cellulose, and the yield of glucose, xylose, and furfural. Combining the effects of time and temperature of pretreatment and the pH of the FeCl3 solution, the combined severity (CS) for hydrolysis of components (such as hemicellulose, cellulose) has also been evaluated. The optimum yields of glucose, xylose and furfural were obtained as 70.82, 43.34 and 70.21 g/kg of RS, respectively, whereas the optimum degradation of xylan and cellulose were 97.34% and 43.81%, respectively. The pretreated RS has been characterized by using thermo-gravimetric analysis (TGA), Fourier Transform Infra-red (FTIR), X-ray diffractive (XRD), Field emission scanning electron microscopy (FESEM) and Energy-dispersive X-ray spectroscopy (EDS) analysis. The optimum yield of glucose, obtained through the pretreatment, followed by enzymatic hydrolysis (using cellulase enzyme) was 80.34%, and the yield of ethanol obtained through fermentation of glucose (using Saccharomyces cerevisiae), was 82.4%. A mathematical model for the FeCl3 pretreatment of Indian RS has been developed and validated for the first time. It is expected that the results of our study will open a new arena in their application in the bioenergy sector of India and abroad.

木质纤维素生物质在生产液体生物燃料和平台化学品方面具有巨大的潜力。本研究考察了预处理时间(5 ~ 15 min)和温度(150 ~ 190℃)对0.2 M氯化铁(FeCl3)溶液水解稻草(RS)纤维素和木聚糖的影响。采用响应面法(RSM)中中心复合统计设计的2因素(温度和时间)优化木聚糖和纤维素的降解,以及葡萄糖、木糖和糠醛的收率。结合预处理时间、温度和FeCl3溶液pH的影响,对组分(如半纤维素、纤维素)水解的综合严重程度(CS)也进行了评价。葡萄糖、木糖和糠醛的最佳产率分别为70.82、43.34和70.21 g/kg RS,木聚糖和纤维素的最佳降解率分别为97.34%和43.81%。利用热重分析(TGA)、傅里叶变换红外(FTIR)、x射线衍射(XRD)、场发射扫描电镜(FESEM)和能量色散x射线能谱(EDS)对预处理后的RS进行了表征。葡萄糖预处理后酶解(采用纤维素酶)的最佳产率为80.34%,葡萄糖发酵(采用酿酒酵母)的最佳乙醇产率为82.4%。本文首次建立了FeCl3预处理印度RS的数学模型并进行了验证。预计我们的研究结果将为它们在印度和国外生物能源领域的应用开辟一个新的领域。
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引用次数: 0
Exploring the sorption mechanisms of dyes on Zn/K@Carbon derived from lignocellulosic material by in-situ approach: Non-linear regression model investigation through three, four and five parameters isotherms 原位法探讨染料对木质纤维素材料Zn/K@Carbon的吸附机理:三、四、五参数等温线非线性回归模型研究
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-025-06987-7
Idris-Hermann Tiotsop Kueté, Arnaud Kamdem Tamo, Aurelien Bopda, Cyrille Ghislain Fotsop, Giscard Doungmo, Georges Ndifor-Angwafor Nche, Solomon Gabche Anagho

In this study, an in-situ approach was used to synthesize two activated carbons derived from the chemical activation of garcinia cola shells with KOH (AC-CBK2/1) and ZnCl₂ (AC-CBZ2/1) at a 2:1 impregnation ratio and a temperature of 400 °C. The physicochemical properties of AC-CBK2/1 and AC-CBZ2/1 were evaluated using FTIR, XRD, Raman spectroscopy, UV/Vis/NIR, SEM/EDX, and N₂ sorption techniques. Additionally, the ability of the compounds to remove indigo carmine was assessed through batch sorption and response surface methodology. The influence of three factors (pH, initial concentration and adsorbent mass) on the indigo carmine adsorption process was investigated and analyzed using the central composite design (CCD) approach. For the experiments conducted, the removal of indigo carmine by both adsorbents was favorable under the following optimum conditions: pH 2, adsorbent mass of 100.0 mg, initial concentration of 50.0 mg·L-1, and a contact time of 80 min, with a maximum adsorption capacity of 82.004 mg·g-1 for AC-CBK2/1 and 79.696 mg·g-1 for AC-CBZ2/1, respectively, obtained using the Baudu isotherm model. Analysis of variance (ANOVA), F-ratio, and P-value showed that the models were highly accurate, with an R² value greater than 95%. The Redlich-Peterson, Radke-Prausnitz, and Hill isotherms best described the adsorption of indigo carmine on both adsorbents, revealing a heterogeneous surface and a multilayer adsorption process. This result was confirmed by isotherms with four and five parameters. The competitive adsorption between indigo carmine and thymol blue in the binary adsorption system shows a QBinary/QSingle ratio less than 1, suggesting the antagonistic effect on the adsorption of indigo carmine by thymol blue. This work also shows that the synthesized adsorbents are promising for the removal of indigo carmine.

本研究采用原位法,在浸渍比为2:1、温度为400℃的条件下,用KOH (AC-CBK2/1)和ZnCl 2 (AC-CBZ2/1)化学活化水仙果壳,合成了两种活性炭。采用FTIR、XRD、拉曼光谱、UV/Vis/NIR、SEM/EDX和N₂吸附等技术对AC-CBK2/1和AC-CBZ2/1的理化性质进行了表征。此外,通过间歇吸附和响应面法评估了化合物去除靛蓝胭脂红的能力。采用中心复合设计(CCD)方法,研究了3个因素(pH、初始浓度和吸附剂质量)对靛胭脂红吸附过程的影响。实验结果表明,在pH为2、吸附剂质量为100.0 mg、初始浓度为50.0 mg·L-1、接触时间为80 min的条件下,两种吸附剂对靛蓝胭脂红的吸附效果均较好,AC-CBK2/1的最大吸附量分别为82.004 mg·g-1和79.696 mg·g-1。方差分析(ANOVA)、f比和p值分析表明,模型具有较高的准确性,R²值大于95%。Redlich-Peterson, Radke-Prausnitz和Hill等温线最好地描述了靛蓝胭脂红在两种吸附剂上的吸附,揭示了非均质表面和多层吸附过程。这一结果被四个和五个参数的等温线所证实。在二元吸附体系中,靛蓝胭脂红与百里香酚蓝的竞争吸附QBinary/QSingle比小于1,说明百里香酚蓝对靛蓝胭脂红的吸附具有拮抗作用。研究还表明,所合成的吸附剂对靛蓝胭脂红的脱除具有良好的应用前景。
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引用次数: 0
Duckweed-derived magnetic adsorbent for efficient removal of methylene blue 浮萍衍生的高效去除亚甲基蓝的磁性吸附剂
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-025-06946-2
Kelly Wong Kai Seng, Alvin Lim Teik Zheng, Karen Bulan Jeffrey, Tan Toh Hii, Eric Lim Teik Chung, Jacqueline Lease, Yoshito Andou

Low-cost and easily recoverable adsorbents are urgently needed for efficient treatment of dye-contaminated wastewater. In this study, a green magnetic duckweed-derived adsorbent (MDW) was synthesized via co-precipitation of Fe3O4 nanoparticles (NPs) onto dried duckweed using ascorbic acid (AA) as a reducing agent. The MDW exhibited a maximum methylene blue (MB) adsorption capacity of 78.59 mg/g under optimal conditions of pH 10, 50 mg/L initial MB concentration, 10 mg adsorbent dosage, and 60 min contact time, achieving a removal efficiency of 85.27%. Kinetic analysis showed that adsorption followed the pseudo-second-order (PSO) model (R² > 0.999), while equilibrium data were best described by the Temkin isotherm model, indicating heterogeneous surface interactions. Thermodynamic analysis revealed an exothermic and spontaneous process with negative ΔG° values across the temperature range of 298–318 K. The MDW retained over 69% of its initial removal efficiency after five regeneration cycles, confirming good reusability. Cost analysis estimated the synthesis cost at approximately RM 29.51/kg, highlighting economic feasibility. These findings demonstrate that MDW is a sustainable, low-cost, and magnetically recoverable adsorbent with strong potential for scalable wastewater treatment applications.

Graphical abstract

高效处理染料污染废水迫切需要低成本、易回收的吸附剂。本研究以抗坏血酸(AA)为还原剂,将Fe3O4纳米颗粒(NPs)共沉淀到干燥的浮萍上,合成了一种绿色磁性浮萍吸附剂(MDW)。在pH为10、MB初始浓度为50 mg/L、吸附剂投加量为10 mg、接触时间为60 min的条件下,MDW对亚甲基蓝的最大吸附量为78.59 mg/g,吸附效率为85.27%。动力学分析表明,吸附符合伪二阶(PSO)模型(R²> 0.999),而平衡数据最符合Temkin等温线模型,表明表面相互作用是非均相的。热力学分析表明,在298 ~ 318 K的温度范围内,这是一个具有负ΔG°值的放热自发过程。经过5次再生循环后,MDW仍保持了69%以上的初始去除效率,证实了良好的可重复使用性。成本分析估计合成成本约为29.51令吉/公斤,突出了经济可行性。这些研究结果表明,MDW是一种可持续、低成本、磁可回收的吸附剂,在污水处理应用中具有强大的潜力。图形抽象
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引用次数: 0
Gasification characteristics of pear branches in a fixed bed gasifier 梨枝在固定床气化炉中的气化特性
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-025-06961-3
Yuxin Li, Tao Zhang, Hongkai Di, Hanrui Ma, Guangzhe Zhang, Jingsi Yang, Jiangze Han, Kunjie Li

Gasification characteristics of pear branches in different atmospheres were studied in a fixed bed gasifier. The gasification characteristics investigated included the product distribution, char properties and tar composition, which were greatly affected by the reaction atmosphere. The addition of O2 promoted the formation of CO and CO2, but reduced the formation of H2, and the obtained char had a larger specific surface area and more micropores. The inclusion of O2 and steam increased the yield of H2 and CO2, but decreased the yield of CO, which also increased the pore size of the char, reduced the specific surface area and enhanced the char gasification reactivity. The FT-IR analysis results revealed that the addition of O2 and steam obviously inhibited the formation of aromatics and ethers, and made tar more reactive. The conclusions of this study have important reference value for large scale utilization of biomass resources.

在固定床气化炉上研究了不同气氛下梨枝的气化特性。研究的气化特性包括产物分布、焦性质和焦油组成,这些特性受反应气氛的影响较大。O2的加入促进了CO和CO2的生成,但降低了H2的生成,得到的炭具有更大的比表面积和更多的微孔。O2和蒸汽的加入提高了H2和CO2的产率,但降低了CO的产率,增加了炭的孔径,减小了比表面积,提高了炭的气化反应活性。FT-IR分析结果表明,O2和蒸汽的加入明显抑制了芳烃和醚的生成,使焦油的反应性增强。本研究结论对生物质资源的大规模利用具有重要的参考价值。
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引用次数: 0
Copper-doped biomass-derived cellulose carbon aerogel for applications in pollutant adsorption, energy storage, and vitamin C sensor in citrus fruit juice 掺杂铜的生物质纤维素碳气凝胶在柑橘果汁中污染物吸附、能量储存和维生素C传感器中的应用
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-026-07056-3
Nguyen Huu Hieu, Dang Thanh Cong Minh, Nguyen The Anh, Tran Nguyen Cam Nhung, Pham Trong Liem Chau, Mai Thanh Phong

In this study, Cu-doped carbon aerogel was synthesized from the cellulose of Nypa fruticans shells (Cu-SA-NCA) using sodium alginate as a cross-linked through two-step simple processes, including freeze-drying and pyrolysis. The characterization of the material was analyzed by various modern analytical techniques such as scanning electron microscopy, energy-dispersive X-ray spectroscopy, X-ray powder diffraction, Fourier-transform infrared spectroscopy, N2 gas adsorption/desorption, Raman, and X-ray photoelectron spectroscopy. The results demonstrated that the as-prepared carbon aerogel possessed a hierarchical porous structure and good specific surface. Besides, the Cu-SA-NCA exhibited a great adsorption performance toward 4-aminophenol with the highest adsorption capacity reaching 39.57 mg/g. Furthermore, the electrochemical properties of the Cu-SA-NCA were determined through a cyclic voltmeter and electrochemical impedance spectroscopy, indicating a good specific capacitance of 243.2 F/g at 5 mV/s. Moreover, the Cu-SA-NCA indicated the electrochemical sensing property toward vitamin C with the limit of detection of 0.83 µM, along with the potential in the sensing ability of this vitamin on three kinds of citrus fruits in Vietnam, including kumquat, lime, and sweet orange. According to the aforementioned results, the Cu-SA-NCA from Nypa fruticans shells is potentially applicable in environmental remediation, supercapacitor for energy storage, and electrochemical sensing.

AbstractSection Graphical Abstract
本研究以海藻酸钠为交联剂,通过冷冻干燥和热解两步简单工艺,以果壳纤维素(Cu-SA-NCA)为原料合成了cu掺杂碳气凝胶。利用扫描电子显微镜、能量色散x射线能谱、x射线粉末衍射、傅里叶变换红外光谱、N2气体吸附/解吸、拉曼光谱和x射线光电子能谱等现代分析技术对材料进行了表征。结果表明,制备的碳气凝胶具有分层多孔结构和良好的比表面。此外,Cu-SA-NCA对4-氨基酚具有良好的吸附性能,最高吸附量可达39.57 mg/g。此外,通过循环伏特计和电化学阻抗谱测定了Cu-SA-NCA的电化学性能,表明在5 mV/s下具有243.2 F/g的良好比电容。此外,Cu-SA-NCA对维生素C具有电化学感测性能,检出限为0.83µM,并对越南三种柑橘类水果(金桔、酸橙和甜橙)具有潜在的感测能力。上述结果表明,从水螅壳中提取的Cu-SA-NCA在环境修复、储能超级电容器和电化学传感等方面具有潜在的应用前景。摘要节图形摘要
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引用次数: 0
A new green heterogeneous solid catalyst from corn cob agricultural residue for biodiesel production 一种新型的绿色非均相固体玉米秸秆生物柴油催化剂
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-026-07061-6
J.L. Aleman-Ramirez, Claudia P. Villamizar C., Martín Barragán-Trinidad, P.J. Sebastian

The agricultural residue of corn cob was used as an inexpensive and abundant material for the manufacture of a green heterogeneous solid catalyst intended for the production of biodiesel from sunflower oil. The catalyst was synthesized through a straightforward calcination process at 500 °C for 3 h under ambient atmosphere. The resulting material was directly applied in the direct transesterification without further modification. The structural and physicochemical characteristics of the heterogeneous catalyst were investigated using XRD, SEM, EDS, BET, and FTIR analysis, while the alkalinity was evaluated by titration. The results revealed that the green heterogeneous catalyst consists of several active potassium phases, including KCl, K2SO4, K6P6O18, K2CO3, and K3AlO3, which boost the basicity required to promote biodiesel synthesis. The catalyst reached its highest biodiesel yield (96.76%) under optimized transesterification conditions, namely 3 wt% catalyst dosage, a reaction temperature of 65 °C, a methanol-to-oil ratio of 9:1, and a transesterification time of 120 min. The catalyst was successfully reused for seven consecutive cycles while maintaining a biodiesel yield of approximately 78%. Biodiesel quality is closely compared to ASTM D6751 and EN 14,214 standards. Overall, work highlights the development of stable heterogeneous catalysts derived from inexpensive, environmentally friendly, and widely available materials, such as agricultural residue from corn cobs.

Graphical abstract

以玉米秸秆为原料,制备了以葵花籽油为原料生产生物柴油的绿色非均相固体催化剂。该催化剂是在常温下500℃煅烧3 h合成的。所得材料直接用于直接酯交换反应,无需进一步改性。采用XRD、SEM、EDS、BET、FTIR等分析手段对催化剂的结构和理化性质进行了表征,并用滴定法对其碱度进行了表征。结果表明,绿色多相催化剂由KCl、K2SO4、K6P6O18、K2CO3和K3AlO3等多种活性钾相组成,提高了催化生物柴油合成所需的碱度。在催化剂用量为3 wt%、反应温度为65℃、醇油比为9:1、酯交换时间为120 min的优化条件下,生物柴油收率达到96.76%。该催化剂成功地重复使用了7个连续循环,同时保持了约78%的生物柴油收率。生物柴油质量与ASTM D6751和EN 14,214标准密切相关。总的来说,工作重点是开发稳定的多相催化剂,这些催化剂来源于廉价、环保和广泛可用的材料,如玉米棒子的农业残留物。图形抽象
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引用次数: 0
Integration of the torrefaction and briquetting of eucalyptus sawdust to produce a high-quality solid biofuel 桉木屑烘烤和压块一体化生产高品质固体生物燃料
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-025-06959-x
Gabriel Alexandre Pio, Juan Pablo Arteaga Ramos, Millos Julián Enrique Jinete Torres, Gretta Larisa Aurora Arce Ferrufino, Carlos Alberto Oliveira de Matos, Mariana Pires Franco, José Cláudio Caraschi, Carlos Manuel Romero Luna

This study investigates the integration of torrefaction and briquetting to produce a high-quality solid biofuel from eucalyptus sawdust, a lignocellulosic residue abundantly available in Brazil. Eucalyptus sawdust samples were torrefied at temperatures of 200, 225, 250, 275, and 300 °C for 30 min under nitrogen atmosphere, then mechanically densified into briquettes (18 MPa and 120 °C). The integration of these technologies resulted in torrefied eucalyptus sawdust briquettes with significantly enhanced energy density, compressive resistance, and hydrophobicity compared to raw material briquettes. Torrefaction increased the carbon content (from 46.3% to 55.6%) and HHV value (from 19.06 MJ kg⁻¹ to 24.32 MJ kg⁻¹), while reducing the O/C and H/C atomic ratios. Both mass and energy yields remained above 80% and 90%, respectively, up to 275 °C, while the highest enhancement factor (1.28) was achieved at 300 °C. However, torrefaction at 250 °C provided the best balance between fuel quality and mechanical performance of briquettes, with an energy density of 25.35 GJ.m− 3, compressive strength of 4.68 MPa, and the highest contact angle (116.2°), indicating superior hydrophobicity. These findings confirm that integrating torrefaction and briquetting under inert conditions is an effective pathway for converting eucalyptus sawdust into high-quality solid biofuels.

本研究研究了烘烤和压块的结合,以桉木屑生产高质量的固体生物燃料,桉木屑是巴西丰富的木质纤维素残渣。桉树木屑样品在氮气气氛下分别在200、225、250、275和300℃温度下固化30 min,然后机械致密成块状(18 MPa和120℃)。与原料型煤相比,这些技术的整合使碳化桉木屑型煤具有显著增强的能量密度、抗压性和疏水性。加热增加了碳含量(从46.3%到55.6%)和HHV值(从19.06 MJ kg⁻¹到24.32 MJ kg⁻¹),同时降低了O/C和H/C原子比。在275°C时,质量和能量产率分别保持在80%和90%以上,而在300°C时达到了最高的增强因子(1.28)。然而,250°C的烘烤在燃料质量和成型煤的机械性能之间提供了最佳的平衡,能量密度为25.35 GJ。m−3,抗压强度为4.68 MPa,接触角最大(116.2°),疏水性优越。这些发现证实,惰性条件下的烘烤和压块结合是将桉树木屑转化为高质量固体生物燃料的有效途径。
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引用次数: 0
Continuous production of activated Biochar via microwave steam activation and Auger mechanism 利用微波蒸汽活化和俄歇机理连续生产活性生物炭
IF 4.1 4区 工程技术 Q3 ENERGY & FUELS Pub Date : 2026-01-26 DOI: 10.1007/s13399-025-07006-5
Peter Nai Yuh Yek, Yow Tiew Ting, Chee Chung Wong, Sieng Huat Kong, Rock Keey Liew, Zhiping Zhang, Yie Hua Tan, Sultan Alomairy, Su Shiung Lam

The continuous microwave steam activation (CMSA) system improves biochar production and activation by eliminating the need for traditional cyclic heating and cooling processes, thereby significantly enhancing operational efficiency. This system employs microwave heating to elevate temperatures, achieving a rapid heating rate of up to 50 °C/min while maintaining optimal activation temperatures ranging from 550 °C to 600 °C. It incorporates an adjustable steam tube, which facilitates precise steam injection at peak temperatures, thereby augmenting the effectiveness of the activation process. Capable of operating continuously at a throughput of 150 g/min, the CMSA system achieves an activated char yield of 86 wt%, with the final product having a surface area of 454.90 m²/g. This approach not only accelerates the heating process but also reduces operational costs and improves energy efficiency, representing a significant advancement in the production of activated biochar.

连续微波蒸汽活化(CMSA)系统通过消除传统的循环加热和冷却过程来改善生物炭的生产和活化,从而显着提高了操作效率。该系统采用微波加热来提高温度,实现高达50°C/min的快速加热速率,同时保持550°C至600°C的最佳激活温度。它包含一个可调节的蒸汽管,有助于在峰值温度下精确的蒸汽注入,从而提高激活过程的有效性。CMSA系统能够以150 g/min的吞吐量连续运行,活性炭收率为86 wt%,最终产品的表面积为454.90 m²/g。这种方法不仅加速了加热过程,还降低了操作成本,提高了能源效率,代表了活性生物炭生产的重大进步。
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Biomass Conversion and Biorefinery
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