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A Numerical Test Rig for Turbomachinery Flows Based on Large Eddy Simulations With a High-Order Discontinuous Galerkin Scheme - Part 2: Shock-Capturing and Transonic Flows 基于高阶不连续伽辽金格式大涡模拟的涡轮机械流动数值试验台-第2部分:激波捕获和跨音速流动
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1115/1.4063827
Bjoern F. Klose, Christian Morsbach, Michael Bergmann, Alexander Hergt, Joachim Klinner, Sebastian Grund, Edmund Kuegeler
Abstract In the second paper of this three-part series, we focus on the simulation of transonic test cases for turbomachinery applications using a high-order discontinuous Galerkin spectral element method (DGSEM). High-fidelity simulations of transonic compressors and turbines are particularly challenging, as they typically occur at high Reynolds numbers and require additional treatment to reliably capture the shock waves characterizing such flows. A recently developed finite-volume subcell shock capturing scheme tailored for the DGSEM is applied and evaluated with regard to the shock sensor. To this end, we conduct implicit large eddy simulations of a high-pressure turbine cascade from the public literature and a transonic compressor cascade measured at the German Aerospace Center, both at a high Reynolds number above 106. Based on the results, we examine modal-energy and flow-feature based shock indicator functions, compare the simulation data to experimental and numerical studies, and present an analysis of the unsteady features of the flows.
在本系列的第二篇论文中,我们重点研究了使用高阶不连续伽辽金谱元方法(DGSEM)对涡轮机械应用的跨音速测试用例进行仿真。跨音速压气机和涡轮的高保真度模拟尤其具有挑战性,因为它们通常发生在高雷诺数下,需要额外的处理来可靠地捕捉表征此类流动的激波。最近开发了一种为DGSEM量身定制的有限体积亚细胞冲击捕获方案,并对冲击传感器进行了应用和评估。为此,我们对公开文献中的高压涡轮叶栅和在德国航空航天中心测量的跨音速压气机叶栅进行了隐式大涡模拟,均为106以上的高雷诺数。在此基础上,我们研究了基于模态能量和流动特征的激波指示函数,将模拟数据与实验和数值研究进行了比较,并对流动的非定常特征进行了分析。
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引用次数: 0
A Numerical Test Rig for Turbomachinery Flows Based on Large Eddy Simulations With a High-Order Discontinuous Galerkin Scheme - Part 3: Secondary Flow Effects 基于高阶不连续伽辽金格式大涡模拟的涡轮机械流动数值试验台-第3部分:二次流效应
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1115/1.4063511
Christian Morsbach, Michael Bergmann, Adem Tosun, Bjoern F. Klose, Patrick Bechlars, Edmund Kuegeler
Abstract In this final paper of a three-part series, we apply the numerical test rig based on a high-order discontinuous Galerkin scheme to the MTU T161 low-pressure turbine with diverging end walls at off-design Reynolds number of 90,000, Mach number of 0.6, and inflow angle of 41 deg. The inflow end wall boundary layers are prescribed in accordance with the experiment. Validation of the setup is shown against recent numerical references and the corresponding experimental data. Additionally, we propose and conduct a purely numerical experiment with upstream bar wake generators at a Strouhal number of 1.25, which is well above what was possible in the experiment. We discuss the flow physics at midspan and in the end wall region and highlight the influence of the wakes from the upstream row on the complex secondary flow system using instantaneous flow visualization, phase averages, and modal decomposition techniques.
本文采用基于高阶不连续伽辽金格式的数值试验台,对非设计雷诺数为90000、马赫数为0.6、来流角为41°的MTU T161低压涡轮进行了试验,并根据实验规定了来流端壁边界层。根据最近的数值参考和相应的实验数据,验证了该设置。此外,我们提出并进行了上游条形尾流发生器的纯数值实验,斯特劳哈尔数为1.25,远高于实验中可能的结果。我们讨论了跨中和端壁区域的流动物理,并利用瞬时流动可视化、相平均和模态分解技术强调了上游排尾迹对复杂二次流系统的影响。
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引用次数: 0
Aerodynamics of a High-Speed Low-Pressure Turbine Cascade With Cavity Purge and Unsteady Wakes 具有空腔吹扫和非定常尾迹的高速低压涡轮叶栅空气动力学
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1115/1.4063878
Gustavo Lopes, Loris Simonasis, Sergio Lavagnoli
Abstract The time-averaged aerodynamics of a high-speed low-pressure turbine (LPT) cascade were investigated under the impact of unsteady wakes and purge flows. The tests were performed at an outlet Mach (M) and Reynolds numbers (Re) of 0.90 and 70 k, respectively. Unsteady wakes were simulated by means of a spoked-wheel type wake generator (WG), and a reduced frequency of 0.95 was achieved. The development of a purge flow system to operate at low-pressure levels is presented alongside guidelines for the operation of the circuit. The new purge system was commissioned in terms of its long-term stability and flow uniformity at the cascade inlet. The impact of varying purge flows from a cavity versus a flat endwall was assessed by means of static pressure measurements on the blade pressure side (PS) and suction side (SS) and traverses performed downstream with a miniaturized multi-hole probe. Differences in the secondary flow structures resultant from injecting purge flow into the flowfield are observed, namely, the intensification of the trailing shed vortex (TSV) and passage vortex (PV) that is also displaced away from the endwall. An increase of the endwall losses occurs as the flat endwall was replaced with a cavity geometry and the cavity purge flowrate increases.
摘要研究了高速低压涡轮叶栅在非定常尾迹和吹扫流影响下的时均气动特性。在出口马赫数(M)和雷诺数(Re)分别为0.90和70 k的条件下进行试验。采用辐条轮式尾迹发生器(WG)模拟非定常尾迹,得到了0.95的降频。在低压水平下运行的吹扫流系统的开发与电路操作指南一起提出。新的吹扫系统在叶栅进口的长期稳定性和流动均匀性方面进行了调试。通过对叶片压力侧(PS)和吸力侧(SS)进行静压测量,并使用小型多孔探头对下游进行遍行,评估了不同吹扫流量对空腔和平端壁的影响。观察到在流场中注入吹扫流所导致的二次流结构的不同,即尾棚涡(TSV)和通道涡(PV)的增强,它们也被移离了端壁。当平面端壁被空腔取代时,端壁损失增加,空腔吹扫流量增加。
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引用次数: 0
UNDERSTANDING THERMAL UNSTEADINESS IN ENGINE REPRESENTATIVE FLOWS AND IMPROVED METHODOLOGIES FOR DERIVED HEAT TRANSFER CALCULATIONS USING THIN-FILM GAUGES 了解发动机代表性流动中的热不稳定性,并改进使用薄膜计导出的传热计算方法
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1115/1.4063735
Deepanshu Singh, Paul F. Beard, David Cardwell, Kam S. Chana
Abstract The Oxford Turbine Research Facility (OTRF) is a high-speed rotating transient test facility, which allows unsteady aerodynamic and heat transfer measurements at engine representative conditions. In addition, a variety of inlet temperature profiles can be simulated in the rig including radial distortion, circumferential distortion, and swirl. However, the engine representative flows cause complications in the processing of heat transfer data. The unsteadiness in temperature data was found to significantly rise as temperature distortions were introduced in the nozzle guide vane (NGV) inlet profile, to model a lean-burn combustor exit. Using the NGV inlet temperature profile survey data, the thermal unsteadiness has been quantified and compared with a uniform inlet. The experiments with a radially varying NGV inlet temperature profile showed up to nine times higher thermal unsteadiness, compared to the uniform inlet. The second part of the paper is a continuation of the work presented in a previous paper by Singh et al. and describes improved methodologies for derived heat transfer calculations using thin-film gauges. In addition, the uncertainty associated with the derived heat transfer parameters, such as the heat transfer coefficient and adiabatic wall temperature has been quantified. The refined processing techniques have been demonstrated on casing heat transfer measurements, acquired in the OTRF with two inlet temperature profiles.
牛津涡轮研究设施(OTRF)是一个高速旋转的瞬态试验设施,可以在发动机的代表性条件下进行非定常气动和传热测试。此外,可以在钻机中模拟各种进口温度分布,包括径向畸变、周向畸变和涡流。然而,发动机的代表性流动在传热数据的处理中引起了复杂性。当在喷嘴导叶(NGV)进口剖面中引入温度畸变时,发现温度数据的不稳定性显著增加,以模拟稀薄燃烧燃烧室出口。利用NGV进气道温度分布实测数据,对其热不稳定性进行了量化,并与均匀进气道进行了比较。径向变化NGV入口温度分布的实验表明,与均匀入口相比,其热不稳定性高出9倍。论文的第二部分是Singh等人在上一篇论文中提出的工作的延续,并描述了使用薄膜计导出传热计算的改进方法。此外,推导出的传热参数如传热系数和绝热壁温度的不确定性也进行了量化。精细化的处理技术已经在机壳传热测量中得到了验证,这些测量是在OTRF中获得的,具有两个进口温度分布。
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引用次数: 0
A Numerical Test Rig for Turbomachinery Flows Based on Large Eddy Simulations With a High-Order Discontinuous Galerkin Scheme - Part 1: Sliding Interfaces and Unsteady Row Interactions 基于高阶不连续伽辽金格式大涡模拟的涡轮机械流动数值试验台-第1部分:滑动界面和非定常行相互作用
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-13 DOI: 10.1115/1.4063734
Michael Bergmann, Christian Morsbach, Bjoern F. Klose, Graham Ashcroft, Edmund Küegeler
Abstract In this first paper of a three-part series, we present the extension and validation of the high-order discontinuous Galerkin scheme in DLR’s CFD-solver trace for scale-resolving simulations of unsteady row interactions. The translational movement of rows in linear cascade experiments is represented in the numerical model by solving the equations in the relative frame of reference. To couple rows in different frames of reference, a sliding interface approach based on the mortar technique for non-conforming meshes has been developed. The verification of the approach is exemplified by three canonical test cases. First, the experimental order of convergence is verified for the isentropic vortex convection. Subsequently, the suitability of the sliding interface approach for scale-resolving simulations is tested on the Taylor–Green vortex flow and a turbulent cylinder flow. Finally, the LES solver is applied to the T106D cascade with upstream moving bars at an exit Reynolds number of 200,000 and exit Mach number of 0.4. The flow physics with and without bars is discussed in terms of the instantaneous flow field, and time- and phase-averaged quantities. The comparison with experimental data shows overall a good agreement, especially for the total pressure losses in the wake, but also reveals uncertainties related to the reproduction of an experiment in the numerical model.
在本系列的第一篇论文中,我们给出了高阶不连续Galerkin格式在DLR的cfd -解算器轨迹中的推广和验证,用于非定常行相互作用的尺度解析模拟。通过在相对参照系中求解方程,将线性叶栅实验中排的平移运动用数值模型表示。为了在不同参照系中对行进行耦合,提出了一种基于砂浆技术的非均匀网格滑动界面方法。该方法的验证由三个典型的测试用例举例说明。首先,对等熵涡旋对流的实验收敛阶进行了验证。随后,对Taylor-Green涡旋流场和湍流圆柱流场进行了尺度解析模拟,验证了滑动界面法的适用性。最后,将LES求解器应用于出口雷诺数为20万、出口马赫数为0.4的上游动杆T106D叶栅。从瞬时流场、时间平均量和相位平均量的角度讨论了有和没有棒材的流动物理特性。与实验数据的比较表明,总体上符合较好,特别是尾迹的总压损失,但也揭示了与数值模型中实验再现有关的不确定性。
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引用次数: 0
The Application of Fluidic Sealing in Shrouded Gas Turbine Blades 流体密封在带冠燃气轮机叶片中的应用
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-10 DOI: 10.1115/1.4064045
Filip Wasilczuk, Pawel Flaszynski, Piotr Doerffer, Krzysztof Marugi, Tomasz Borzecki
Abstract This paper presents a study conducted on a new gas turbine, designed to limit leakage in the labyrinth seal. The slots in the fin are used to generate a bypass flow, which obstructs the flow in the gap above the fin. The method was tested numerically and experimentally beforehand using a simplified model without rotation or blade passages. In this paper, the validation of the method using a model of a turbine stage is shown. RANS simulations using two turbulence models – Spalart-Allmaras (SA) and k-ω EARSM were conducted. Comparisons of leakage flow and stage efficiency for reference and fluidic sealing configurations are presented. Fluidic sealing configuration is effective and reduces the leakage flow by 13-18.5% (depending on the turbulence model). The analysis of the flow structure in the seal region revealed, that the use of fluidic sealing resulted in significant circumferential flow anisotropy.
摘要本文对一种新型燃气轮机进行了篦齿密封泄漏限制研究。在此之前,采用简化模型对该方法进行了数值和实验验证,该模型不考虑旋转和叶片通道。本文以某涡轮级为例,对该方法进行了验证。采用Spalart-Allmaras (SA)和k-ω EARSM两种湍流模型进行了RANS模拟。比较了参考型和流体密封型的泄漏流量和级效率。流体密封配置是有效的,减少泄漏流量13-18.5%(取决于湍流模型)。对密封区域流动结构的分析表明,流体密封的使用导致了明显的周向流动各向异性。
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引用次数: 0
Tail-Integrated Boundary Layer Ingesting Propulsion Systems for Turbo-Electric Aircraft 涡轮电动飞机尾翼集成边界层进气推进系统
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-08 DOI: 10.1115/1.4063930
Zhibo Chen, Marshall Galbraith, Zoltan Spakovszky, Edward Greitzer, Jayant Sabnis
Abstract This article presents conceptual design guidelines and results for a tail-integrated propulsion system for a turbo-electric civil transport aircraft with boundary layer ingestion (BLI). The aerodynamic performance goal is separation-free and shock-free operation at cruise with fuel burn reduction, compared with a baseline conventional aircraft for the same mission. The assessment of BLI benefits is based on calculations using CFD and TASOPT software, both to characterize the design challenges and to establish the physical mechanisms for resolving these challenges. The guidelines include a “horseshoe” inlet to accept the non-uniform flow without incurring separation, a nacelle profile similar to supercritical airfoils to reduce shock strength, and an annular nozzle to eliminate flow separation between tail-BLI propulsors. The conceptual design has nine BLI propulsors with electric fans on an axisymmetric tail of a single-aisle aircraft. The fans are powered by twin underwing turbofans. The estimated benefit of the tail-BLI, twin underwing turbofan aircraft is 10.4% in Payload-Range Fuel Consumption (PRFC) at a cruise Mach number of 0.8, compared to a baseline twin underwing turbofan configuration. Sensitivity studies further show that a 1% increase in installed (i.e., with BLI) fan isentropic efficiency translates to 0.8% rise in PRFC benefit.
摘要本文介绍了一种具有边界层吸进(BLI)的涡轮电动民用运输机尾翼集成推进系统的概念设计准则和结果。气动性能目标是在巡航时无分离和无冲击,与基线常规飞机相比,燃油消耗减少。BLI效益的评估是基于CFD和TASOPT软件的计算,既可以描述设计挑战,也可以建立解决这些挑战的物理机制。该指南包括一个“马蹄形”进气道,以接受非均匀流动而不会产生分离,一个类似于超临界翼型的短舱外形,以降低冲击强度,以及一个环形喷嘴,以消除尾部bli推进器之间的流动分离。概念设计在单通道飞机的轴对称尾翼上有9个带电风扇的BLI推进器。风扇由双翼下涡轮风扇提供动力。在巡航马赫数为0.8时,与基线双翼下涡扇结构相比,尾翼bli双翼下涡扇飞机的有效载荷-航程燃油消耗(PRFC)的估计效益为10.4%。敏感性研究进一步表明,安装的风机等熵效率每提高1%,PRFC效益就会提高0.8%。
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引用次数: 0
Computational Aeroacoustics for a Cold, Non-Ideally Expanded Aerospike Nozzle 冷非理想膨胀气钉喷嘴的计算气动声学
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-08 DOI: 10.1115/1.4063877
Thomas Golliard, Mihai Mihaescu
Abstract In supersonic aerospace applications, aerospike nozzles have been subject of growing interest. This study sheds light on the noise components of a cold jet exhausting an aerospike nozzle. Implicit large eddy simulations (ILES) are deployed to simulate the jet at a nozzle pressure ratio (NPR)=3. For far-field acoustic computation, the Ffowcs Williams–Hawkings (FWH) equation is applied. A mesh sensitivity study is performed and the jet instantaneous and time-averaged flow characteristics are analyzed. The annular shock structure displays short non-attached shock-cells and longer attached shock-cells. Downstream of the aerospike, a circular shock-cell structure is formed with long shock-cells. Two-point cross-correlations of data acquired at monitoring points located along the shear layers allow to identify upstream propagating waves associated to screech. Power spectral density at monitoring points in the annular shock-cell structure allows to identify its radial oscillation modes. Furthermore, a vortex sheet model is adapted to predict the annular shock-cells length and the BBSAN central frequency. High sound pressure levels (SPL) are detected at the determined BBSAN central frequencies. Finally, high SPL are obtained at the radial oscillation frequencies for the annular shock-cell structure.
摘要在超声速航空应用中,气动喷管受到越来越多的关注。本研究揭示了喷气喷嘴冷射流的噪声成分。采用隐式大涡模拟(ILES)对喷嘴压力比(NPR)=3时的射流进行了模拟。对于远场声学计算,采用Ffowcs williams - hawkins (FWH)方程。进行了网格灵敏度研究,分析了射流的瞬时和时均流动特性。环形激波结构具有较短的非附着激波单元和较长的附着激波单元。在气柱的下游,形成了由长激波组成的环形激波结构。沿剪切层监测点采集的两点互相关数据可以识别与尖啸有关的上游传播波。环形冲击单元结构监测点的功率谱密度允许识别其径向振荡模式。此外,采用涡片模型预测了环形激波单元的长度和BBSAN的中心频率。在确定的BBSAN中心频率处检测到高声压级(SPL)。最后,环形激波室结构在径向振荡频率下获得了较高的声压级。
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引用次数: 0
Experimental investigations on the effects of surface roughness for compressor cascades with different roughness magnitude and location 不同粗糙度大小和位置对压气机叶栅表面粗糙度影响的实验研究
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-02 DOI: 10.1115/1.4063973
Xianjun Yu, Shouyang Zhao, Guangfeng An, Yuhang Xu, Xiaobin Xu
Abstract Blade surface roughness could significantly affect the aerodynamics performance of compressors. To explore the influence of roughness magnitude and location on blade performance, experiments were conducted in a low-speed linear compressor cascade with controlled diffusion airfoils (CDA). A part-span roughness method was employed in the experiment to maintain the axial velocity density ratio (AVDR) during the change of blade roughness magnitudes and locations. Five blade surface local roughness schemes, including the leading-edge, the fore- and aft-part of the suction surface, and the pressure surface, which were determined based on geometry sensitivity analysis, were investigated with the variation of the surface roughness magnitude between Ra = 3.1μm to 18.8μm. Cascade inlet and outlet flowfields and the blade surface static pressure distributions were measured, which could help to distinguish the change of blade performance characteristics and even blade surface boundary layer development state. A critical roughness effect was found and significant blade loss increment and available incidence range reduction appear at super-critical roughness states. At the measured maxi-roughness condition, 28.4% loss increase and 41.2% incidence range reduction were reached.
叶片表面粗糙度对压气机气动性能有重要影响。为了探索粗糙度大小和位置对叶片性能的影响,在低速可控扩散型线性压气机叶栅中进行了实验研究。在叶片粗糙度大小和位置变化过程中,采用部分跨度粗糙度法保持轴向速度密度比。基于几何灵敏度分析确定了叶片前缘、吸力面前后和压力面5种局部粗糙度方案,其粗糙度值在Ra = 3.1μm ~ 18.8μm之间变化。测量叶栅进出口流场和叶片表面静压分布,有助于区分叶片性能特性的变化,甚至叶片表面附面层的发展状态。超临界粗糙度状态下存在临界粗糙度效应,叶片损失显著增加,有效入射范围减小。在测量的最大粗糙度条件下,损失增加28.4%,入射范围减小41.2%。
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引用次数: 0
Direct Numerical Simulation of transitional and turbulent flows over multi-scale surface roughness - Part II: the effect of roughness on the performance of a high-pressure turbine blade 过渡和湍流在多尺度表面粗糙度上的直接数值模拟。第二部分:粗糙度对高压涡轮叶片性能的影响
3区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-11-02 DOI: 10.1115/1.4063974
Massimiliano Nardini, Thomas Jelly, Melissa Kozul, Richard Sandberg, Paul Vitt, Greg Sluyter
Abstract Turbine blades generally present surface roughness introduced in the manufacturing process or caused by in-service degradation, which can have a significant impact on aero-thermal performance. A better understanding of the fundamental physical mechanisms arising from the interaction between the roughness and the turbine flow at engine-relevant conditions can provide insights for the design of blades with improved efficiency and longer operational life. To this end, a high-fidelity numerical framework combining a well-validated solver for Direct Numerical Simulation and a second-order accurate immersed boundary method is employed to predict roughness-induced aero-thermal effects on an LS89 high-pressure turbine (HPT) blade at engine-relevant conditions. Different amplitudes and distributions of surface roughness are investigated and a reference smooth-blade simulation under the same flow conditions is conducted for comparison. Roughness of increasing amplitude progressively shifts the blade suction side boundary layer transition upstream, producing larger values of the turbulent kinetic energy and higher total wake losses. The on-surface data-capturing capabilities of the numerical framework provide direct measurements of the heat flux and the skin friction coefficient, hence offering quantitative information between the surface topology and engineering-relevant performance parameters. This work may provide a benchmark for future numerical studies of turbomachinery flows with roughness.
涡轮叶片通常存在制造过程中引入或使用过程中退化引起的表面粗糙度,这对气动热性能有重大影响。更好地了解在发动机相关条件下粗糙度和涡轮流动之间相互作用所产生的基本物理机制,可以为提高效率和延长使用寿命的叶片设计提供见解。为此,采用高保真数值框架,结合经过验证的直接数值模拟求解器和二阶精确浸入边界法,对发动机相关工况下LS89高压涡轮(HPT)叶片的粗糙度气动热效应进行了预测。研究了不同表面粗糙度的幅值和分布,并进行了相同流动条件下的参考光滑叶片模拟进行比较。增大幅度的粗糙度使叶片吸力侧边界层过渡向上游移动,产生更大的湍流动能和更高的总尾迹损失。数值框架的表面数据捕获能力提供了热流密度和表面摩擦系数的直接测量,从而提供了表面拓扑和工程相关性能参数之间的定量信息。这一工作为未来涡轮机械流动粗糙度的数值研究提供了一个基准。
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引用次数: 0
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