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Fatigue life and fatigue reliability mechanism of ball bearings 球轴承的疲劳寿命和疲劳可靠性机理
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2024-01-24 DOI: 10.1093/jom/ufae006
Hongchuan Cheng, Xinhai Li, Guohui Ma, Xiafei Shi, Zhou Yang
As the main supporting parts of rotating machinery, the fatigue life and fatigue reliability of ball bearings directly affect the accuracy, stability and reliability of equipment. Based on the quasi-static model of bearing and the fatigue life theory, this paper analyzes the effect of the spatial position of rolling element on the mechanical properties and fatigue life of bearing, and studies the action mechanism of bearing working conditions and other parameters. In addition, based on the stress-strength model and the fatigue life model of bearing, the fatigue reliability and sensitivity of bearings are analyzed by means of perturbation method, Edgeworth series and fourth moment technique, and the correctness is verified by the Monte Carlo simulation. Results have important theoretical and practical value, and can provide theoretical support for the research of reliability optimization design, fault mechanism and fault diagnosis method of ball bearings.
球轴承作为旋转机械的主要支撑部件,其疲劳寿命和疲劳可靠性直接影响设备的精度、稳定性和可靠性。本文基于轴承准静态模型和疲劳寿命理论,分析了滚动体空间位置对轴承力学性能和疲劳寿命的影响,研究了轴承工况等参数的作用机理。此外,基于轴承的应力强度模型和疲劳寿命模型,采用扰动法、埃奇沃斯数列和第四矩技术分析了轴承的疲劳可靠性和敏感性,并通过蒙特卡罗模拟验证了其正确性。结果具有重要的理论和实用价值,可为球轴承的可靠性优化设计、故障机理和故障诊断方法研究提供理论支持。
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引用次数: 0
The Effect of wind barriers on the local wind field on a bridge deck 风障对桥面局部风场的影响
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2024-01-12 DOI: 10.1093/jom/ufae002
Chin-Chen Chou, Cheng-Yang Chung, K. Chung
The adverse effect of crosswinds on road vehicles on a bridge deck or traffic lanes is of increasing concern. Local flow characteristics depend on the bridge's architecture and wind barriers are commonly used to alleviate wind-induced instability for vehicles. Terrain orography is another dominant factor. This study uses a terrain model with a coastal bridge (Chen-Kung Bridge, Penghu, Taiwan). The bridge is located between a reservoir and the Taiwan Strait. Numerous accidents have occurred due to strong monsoon winds in autumn and winter. In wind tunnel experiments, an atmosphere boundary layer is established and the test conditions (wind speed and wind incidence) are taken from local meteorological data. The effect of the height of solid wind barriers on local wind direction and speed is determined. The results can be used to remodel wind barriers to increase safety for road vehicles.
横风对桥面或行车道上道路车辆的不利影响日益受到关注。当地的流动特性取决于桥梁的结构,风障通常用于缓解风引起的车辆不稳定性。地形地貌是另一个主要因素。本研究使用了一座沿海桥梁(台湾澎湖陈公桥)的地形模型。该桥位于水库和台湾海峡之间。由于秋冬季季风较强,曾发生过多次事故。在风洞试验中,建立了大气边界层,试验条件(风速和风入射角)取自当地气象数据。确定了固体风障的高度对当地风向和风速的影响。实验结果可用于改造防风屏障,以提高道路车辆的安全性。
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引用次数: 0
Structural damage identification using an optimization technique based on generalized flexibility matrix 利用基于广义柔性矩阵的优化技术识别结构损伤
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-22 DOI: 10.1093/jom/ufad047
Qianhui Gao, Zhu Li, Yongping Yu, S. Zheng
A generalized flexibility matrix–based objective function utilized for structure damage identification is firstly constructed. After transforming the damage identification into a constrained nonlinear least squares optimization problem, the trust-region algorithm is applied to find the solution of the inverse problem in multiple damage cases. Thereinto, the sensitivity analysis of the objective function with respect to the design variables is derived using the Nelson's method. At last, two numerical examples with several damage cases are investigated, including a steel truss bridge model as well as a drilling rig derrick model. Based on the computational results, it is evident that the presented approach provides excellent validity and reliability for the large and complicated engineering structures.
首先构建了用于结构损伤识别的基于广义柔性矩阵的目标函数。在将损伤识别转化为约束非线性最小二乘优化问题后,应用信任区域算法找到多损伤情况下的逆问题解。然后,利用纳尔逊方法得出目标函数对设计变量的敏感性分析。最后,研究了两个具有多种损坏情况的数值实例,包括钢桁架桥梁模型和钻井平台井架模型。从计算结果来看,所提出的方法为大型复杂工程结构提供了出色的有效性和可靠性。
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引用次数: 0
Solder die attach lifetime characterization of SOT-227 power MOSFET module in a three-phase inverter under power cycling 功率循环条件下三相逆变器中 SOT-227 功率 MOSFET 模块的焊盘附着寿命特性分析
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-20 DOI: 10.1093/jom/ufad043
Hsien-Chie Cheng, Chih-Wei Hsu
This study aims to assess the power cycling lifetime of the solder die attach of the silicon (Si) power metal-oxide-semiconductor field-effect transistor (MOSFET) modules in an SOT-227 package in a three-phase bridge inverter. This goal is achieved through a loose one-way coupling framework that incorporates a thermal computational fluid dynamics (CFD) model for temperature estimation and a transient thermal-mechanical finite element model (FEM) that accounts for the time-dependent viscoplastic behavior of the solder die attach through the Anand viscoplastic constitutive model for thermal-mechanical responses assessment. To facilitate an accurate prediction of the solder die attach lifetime during power cycling, a physical lifetime prediction model is constructed through the strain-based Coffin-Manson Eq. together with the experimental lifetime data and the corresponding calculated equivalent viscoplastic strain increments. Furthermore, parametric study via the coupling framework is conducted to examine the effect of cooling, operating and structural parameters on the solder die attach lifetime, and also to identify the most crucial design parameters. At last, experimental design using a Taguchi method is conducted to seek the optimal level combination of design parameters for enhanced power cycling lifetime of the solder die attach.
本研究旨在评估三相桥式逆变器中采用 SOT-227 封装的硅(Si)功率金属氧化物半导体场效应晶体管(MOSFET)模块的焊模附件的功率循环寿命。这一目标是通过一个松散的单向耦合框架来实现的,该框架结合了一个用于温度估算的热计算流体动力学(CFD)模型和一个瞬态热机械有限元模型(FEM),后者通过用于热机械响应评估的 Anand 粘塑性结构模型,考虑了焊模附着物随时间变化的粘塑性行为。为便于准确预测功率循环期间的焊料芯片附着寿命,通过基于应变的 Coffin-Manson 公式,结合实验寿命数据和相应的等效粘塑性应变增量计算,构建了物理寿命预测模型。此外,还通过耦合框架进行了参数研究,以检验冷却、操作和结构参数对焊料芯片贴装寿命的影响,并确定最关键的设计参数。最后,采用田口方法进行实验设计,以寻求最佳的设计参数组合,从而提高功率循环寿命。
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引用次数: 0
Data-driven numerical simulation with extended Kalman filtering and long short-term memory networks for highway traffic flow prediction 利用扩展卡尔曼滤波和长短期记忆网络进行数据驱动数值模拟,预测高速公路交通流量
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-19 DOI: 10.1093/jom/ufad046
Chung- Yu Shih, Chia-Ming Chang, Bo-Fan Wu, Chia-Hui Chang, Feng-Nan Hwang
Developing an accurate and reliable computational tool for traffic flow prediction has always been an active research topic in transportation engineering and planning. The available predictive tools generally fall into parametric, nonparametric, and PDE-based approaches. In particular, the machine learning methods, such as the long short-term memory (LSTM) networks, belong to the nonparametric methods. This study proposes the data assimilation technique with LSTM for predicting highway traffic flows. The proposed method is developed under the framework of the extended Kalman filter (EKF) algorithm, which consists of two key components: the analysis and prediction steps. As the numerical simulator, a kernel component of the predictive tool, we use an explicit (EX) Godunov's scheme to discretize the Lighthill-Whitham- Richards model, where the MacNicholas formulation is used as the fundamental relation between the velocity and density. EKF combines LSTM prediction from two perspectives. In practical scenarios, future data at the upstream or downstream boundary points are unavailable. Therefore, the predicted values generated by LSTM are employed to set boundary conditions. Furthermore, two stages in EKF assimilate the LSTM predicted values, known as pseudo-observations, and the observed data in order with background values obtained through numerical simulation and observed data whenever available. This assimilation process aims to obtain a better initial condition for subsequent predictions, resulting in improved accuracy. Based on traffic data for the historical Hsuehshan Tunnel highway traffic data in Taiwan, the numerical results demonstrate that our method can effectively reduce the observation error and outperforms three baselines: EX, EKF, and LSTM.
为交通流量预测开发准确可靠的计算工具一直是交通工程和规划领域活跃的研究课题。现有的预测工具一般分为参数法、非参数法和基于 PDE 的方法。其中,机器学习方法(如长短期记忆(LSTM)网络)属于非参数方法。本研究提出了利用 LSTM 预测高速公路交通流量的数据同化技术。所提出的方法是在扩展卡尔曼滤波器(EKF)算法框架下开发的,该算法由两个关键部分组成:分析和预测步骤。数值模拟器是预测工具的内核部分,我们使用显式(EX)戈杜诺夫方案来离散化 Lighthill-Whitham- Richards 模型,其中 MacNicholas 公式被用作速度和密度之间的基本关系。EKF 从两个角度结合了 LSTM 预测。在实际应用中,上游或下游边界点的未来数据不可用。因此,可以利用 LSTM 生成的预测值来设置边界条件。此外,EKF 的两个阶段将 LSTM 预测值(称为伪观测值)与观测数据同化,并将数值模拟获得的背景值与观测数据(只要有)依次同化。这一同化过程旨在为后续预测获得更好的初始条件,从而提高预测精度。基于台湾雪山隧道高速公路历史交通数据的数值结果表明,我们的方法可以有效减少观测误差,并优于三种基准方法:EX、EKF 和 LSTM。
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引用次数: 0
Mechanical Instability of Heavy Column with Rotational Spring 带旋转弹簧的重柱的机械不稳定性
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-14 DOI: 10.1093/jom/ufad035
Tohya Kanahama, Carol Lee Chalermsin, Motohiro Sato
In previous research on the mechanical instability of trees based on mechanical theory, wild tree has been modeled as a cantilever which was perfectly attached to the ground. However, experimental research has identified two failure modes, including root turnover and self-buckling of the trunk. This suggests that the imperfect fixation caused by root-soil interaction must be considered when discussing tree stability. The purpose of this study is to clarify the self-buckling characteristics of wild trees considering soil instability. To account for the resistance moment caused by the interaction between the root and soil, trees as cantilevers fixed to the ground by a rotational spring were modeled. In this model, the self-buckling problem was formulated considering the rotational rigidity of the spring, and the formula derived for the critical height and buckling mode. As a result, the formula for critical height considering rotational rigidity was obtained, and it was found that the buckling modes can be classified into the rigid-body mode and beam mode based on the rotational rigidity. By comparing this result with the statistical law based on the measurement of real trees reported in previous research, it was determined that real trees were designed based on beam mode. This suggests that the wild tree skillfully balances the moment of resistance caused by the interaction between the root and soil to prevent “uprooting,” which is extremely fatal for trees. Moreover, it was also found that the safety factor of trees for self-buckling is ensured enough to prevent the beam mode.
在以往基于力学理论对树木机械不稳定性的研究中,野生树木被建模为完全固定在地面上的悬臂。然而,实验研究发现了两种失效模式,包括根部翻转和树干自弯曲。这表明,在讨论树木稳定性时,必须考虑根与土壤相互作用造成的不完全固定。本研究的目的是在考虑土壤不稳定性的情况下阐明野生树木的自弯曲特性。为了考虑根系与土壤之间相互作用产生的阻力矩,研究人员将树木作为悬臂,通过旋转弹簧固定在地面上。在该模型中,考虑到弹簧的旋转刚度,提出了自屈曲问题,并推导出临界高度和屈曲模式公式。结果得到了考虑旋转刚度的临界高度公式,并发现根据旋转刚度,屈曲模式可分为刚体模式和梁模式。通过将这一结果与之前研究报告中基于真实树木测量的统计规律进行比较,确定真实树木是基于梁模式设计的。这表明,野生树木巧妙地平衡了根部与土壤之间相互作用产生的阻力矩,从而避免了对树木极为致命的 "连根拔起 "现象。此外,研究还发现,树木自我屈曲的安全系数足以确保防止横梁模式。
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引用次数: 0
Nanoparticles separation by different conditions at asymmetric flow field- flow fractionation 非对称流场下不同条件下的纳米颗粒分离--流动分馏
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-14 DOI: 10.1093/jom/ufad036
C. L. Chiang, C. W. Yeh
As semiconductor manufacturing enters the era of sub-10 nm and 3D stacking, “cleanliness” in the process becomes a crucial factor for process yield. The measurement of nanoparticle concentration, size, and shape in various solutions that may cause contamination during the manufacturing process is currently an important research topic. Although there are various nanoparticle measurement techniques available, further technological development and breakthroughs are still needed for measuring low concentrations and complex mixtures of nanoparticles. Therefore, in this study, we attempted to address the measurement challenges posed by mixed particles by applying Asymmetric Flow Field-Flow Fractionation (AF4) in combination with Dynamic Light Scattering (DLS) and Ultraviolet (UV). The strategy involved separating the samples before measurement. For a nanomixture containing five different sizes of gold nanoparticles (AuNPs) with diameters of 20 nm, 40 nm, 60 nm, 80 nm, and 100 nm, three different methods were employed to control the driving force for particle separation during the elution stage: constant cross flow rate, linearly decreasing cross flow rate, and exponentially decreasing cross flow rate. The results demonstrated that different flow rate control methods indeed yielded variations in nanoparticle separation, with the constant flow rate method showing the best separation efficiency. Additionally, it was observed that the thickness of the experimental chamber played a significant role in affecting the retention time of the nanoparticles during separation.
随着半导体制造进入 10 纳米以下和三维堆叠时代,工艺中的 "清洁度 "成为影响工艺产量的关键因素。测量制造过程中可能造成污染的各种溶液中的纳米粒子浓度、尺寸和形状是当前的一个重要研究课题。虽然目前已有多种纳米粒子测量技术,但在测量低浓度和复杂混合物的纳米粒子方面,仍需要进一步的技术发展和突破。因此,在本研究中,我们尝试将非对称流场流分馏(AF4)与动态光散射(DLS)和紫外线(UV)相结合,以解决混合颗粒带来的测量难题。该策略包括在测量前分离样品。对于含有直径分别为 20 nm、40 nm、60 nm、80 nm 和 100 nm 的五种不同尺寸金纳米粒子 (AuNPs) 的纳米混合物,在洗脱阶段采用了三种不同的方法来控制粒子分离的驱动力:恒定交叉流速、线性递减交叉流速和指数递减交叉流速。结果表明,不同的流速控制方法确实会产生不同的纳米粒子分离效果,其中恒定流速法的分离效率最高。此外,还观察到实验箱的厚度对纳米粒子在分离过程中的停留时间有很大影响。
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引用次数: 0
An efficient thermal error prediction model using neural networks and key temperature points for gantry machining centers 利用神经网络和龙门加工中心关键温度点的高效热误差预测模型
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-13 DOI: 10.1093/jom/ufad042
Hao-Sung Chiu, Chin-Han Chang, Yu-Chen Huang, Yung-Chieh Lai, Cheng-Jyun Yang, Yu-Bin Chen
The gantry machining center is popular for various fabrication, such as milling and tapping. However, thermal errors introduced by the rotation of spindle, workpiece processing, and cooling significantly degrade fabrication precision. The objective of this study is to establish an appropriate and efficient thermal error prediction model for the spindle of gantry machining center. The model will then aid real-time compensation for the error. Firstly, this study presents a systematic strategy for selecting key temperature points on the gantry machining center, reducing the number of required sensors. Subsequently, a thermal error model is developed based on the selected key temperature points. The model will be capable of predicting thermal errors in the x- and z-direction. Finally, this work both validates the thermal error model and exhibits real-time compensation capabilities using a real machine.
龙门加工中心常用于各种加工,如铣削和攻丝。然而,主轴旋转、工件加工和冷却带来的热误差会大大降低加工精度。本研究的目的是为龙门加工中心的主轴建立一个适当而有效的热误差预测模型。该模型将有助于对误差进行实时补偿。首先,本研究提出了在龙门加工中心上选择关键温度点的系统策略,从而减少了所需传感器的数量。随后,根据选定的关键温度点开发了热误差模型。该模型能够预测 X 和 Z 方向的热误差。最后,这项工作不仅验证了热误差模型,还利用实际机床展示了实时补偿功能。
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引用次数: 0
A Study on Rose-Window Instability in a Dielectric Droplet Exposed to Corona Discharge 电晕放电下介质液滴的玫瑰窗不稳定性研究
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-11 DOI: 10.1093/jom/ufad041
Yi-Jen Chiou, Chiang Fu, Ying-Hao Liao
The rose-window instability (RWI) is an electrohydrodynamic instability occurring in a dielectric liquid subjected to an electric field. This instability leads to variations in the shape of the liquid and its spreading. Despite the significance of the RWI, there have been limited studies, especially concerning dielectric droplets. Thus, the aim of this study is to investigate the characteristic of rose-window instability in silicone oil droplets exposed to corona discharge. The study examines the effects of electrode gap, applied voltage, and viscosity on the formation of RWI. Increasing the electrode gap results in an enlarged rose-window lattice, accompanied by a decrease in the number of lattices. This can be attributed to a more diffusive ionic flow and a more pronounced inhomogeneity of charge distribution across the droplet surface. On the other hand, higher voltages, which enhances the ionic flow, accelerate the formation of RWI and lead to a larger inner diameter. Viscosity has little influence on the geometry of the lattice. However, droplets with low viscosity exhibit a more rapid development of instability. The observation suggests that the small Ohnesorge number, influenced by factors such as viscosity and surface tension, may play a role in the development of the rose-window instability. The influence of surface tension, although not the main focus of the study, cannot be completely disregarded as it is interconnected with the Ohnesorge number and may contribute to the observed results.
玫瑰窗不稳定性(RWI)是电介质液体在电场作用下产生的一种电流体力学不稳定性。这种不稳定性会导致液体形状的变化及其扩散。尽管 RWI 非常重要,但相关研究却非常有限,尤其是关于电介质液滴的研究。因此,本研究旨在调查暴露于电晕放电的硅油液滴的玫瑰窗不稳定性特征。研究考察了电极间隙、施加电压和粘度对形成 RWI 的影响。增加电极间隙会导致玫瑰窗晶格扩大,同时晶格数量减少。这可归因于离子流的扩散性更强以及液滴表面电荷分布的不均匀性更明显。另一方面,较高的电压会增强离子流动,加速 RWI 的形成,并导致较大的内径。粘度对晶格几何形状的影响很小。然而,低粘度液滴的不稳定性发展更快。这一观察结果表明,受粘度和表面张力等因素的影响,较小的奥内索尔格数可能在玫瑰窗不稳定性的发展过程中起到了一定的作用。表面张力的影响虽然不是研究的重点,但也不能完全忽视,因为它与欧内索尔格数相互关联,并可能对观察到的结果有所帮助。
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引用次数: 0
Interstitial fluid transport in a multi-compartment model of cerebral blood flow 脑血流多室模型中的间隙液体传输
IF 1.7 4区 工程技术 Q2 Mathematics Pub Date : 2023-12-08 DOI: 10.1093/jom/ufad040
Stephen Payne
Whole brain models are a valuable tool to gain a better understanding of cerebral blood flow and metabolism. Recent work has developed multi-compartment models of blood flow and oxygen transport that can be used in a Finite Element framework to simulate whole brain behaviour with low computational expense, helping to move such tools towards clinical application. However, the transport of fluid between the vascular space and the interstitial space has not yet been considered in detail in this context, despite this playing an important role in several cerebrovascular diseases. In this study, an extended framework is proposed to include this transport, coupled with a linear elastic model of tissue displacement to simulate the movement of fluid and the resulting displacement of brain tissue. This framework is compared in detail with previous models. The resulting Eqs. are found to exhibit multiple time scales, and a separation of scales is performed to analyse the behaviour at different time scales. Finally, a simplified model is proposed that can be easily implemented within existing computational frameworks, providing a valuable extension of the pathological conditions that can be simulated.
全脑模型是一个有价值的工具,以获得更好地了解脑血流量和代谢。最近的研究已经开发出了血液流动和氧气运输的多室模型,可以在有限元框架中使用,以低计算成本模拟全脑行为,有助于将此类工具推向临床应用。然而,尽管液体在几种脑血管疾病中起着重要作用,但在血管间隙和间质间隙之间的运输尚未在此背景下得到详细考虑。在这项研究中,提出了一个扩展的框架,包括这种运输,再加上组织位移的线性弹性模型来模拟流体的运动和脑组织的位移。该框架与之前的模型进行了详细的比较。得到的等式。都表现出多个时间尺度,并进行尺度分离以分析不同时间尺度下的行为。最后,提出了一个简化的模型,可以很容易地在现有的计算框架内实现,为可以模拟的病理条件提供了有价值的扩展。
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引用次数: 0
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Journal of Mechanics
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