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Pool boiling heat transfer characteristics of porous nickel microstructure surfaces 多孔镍微结构表面的池沸腾传热特性
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-02-01 DOI: 10.1615/jenhheattransf.2024051598
Kun-Man Yao, Mou Xu, Shuo Yang, Xi-Zhe Huang, Dong-chuan MO, Shu-Shen Lv
Pool boiling as a mechanism for effective heat dissipation in battery thermal management systems can considerably mitigate this risk. In this study, we electrochemically deposited one smooth nickel specimen and three specimens with a porous nickel-stacked structure. The four samples underwent microstructural characterization via scanning electron microscopy. Through visual experiments, we evaluated their wettability, and through pool boiling experiments, we tested their boiling heat transfer properties. Our findings suggest that samples incorporating a porous nickel structure consistently outperform unmodified samples regarding heat transfer efficiency. Specifically, samples with a current density of 0.5 A·cm-2 demonstrated the most optimal boiling heat transfer performance, evidenced by a 65.6% reduction in temperature at the onset of boiling, a 16.1% increase in critical heat flux density, and a 160.7% larger maximum heat transfer coefficient compared to the smooth nickel sample. The superior performance of samples with porous nickel structures can be attributed to the availability of a more significant number of nucleation sites. Additionally, specimens with a current density of 0.5 A·cm-2 displayed smaller micro-crystalline dendritic structures, an attribute that further favorably influenced their boiling heat transfer performance.
电池热管理系统中的池沸腾作为一种有效的散热机制,可以大大降低这种风险。在这项研究中,我们电化学沉积了一个光滑的镍试样和三个具有多孔镍堆积结构的试样。通过扫描电子显微镜对这四种试样进行了微结构表征。通过目视实验,我们评估了它们的润湿性;通过池沸实验,我们测试了它们的沸腾传热性能。我们的研究结果表明,含有多孔镍结构的样品在传热效率方面始终优于未经改性的样品。与光滑的镍样品相比,电流密度为 0.5 A-cm-2 的样品表现出最佳的沸腾传热性能,沸腾开始时的温度降低了 65.6%,临界热通量密度提高了 16.1%,最大传热系数提高了 160.7%。多孔镍结构样品的优异性能可归因于有更多的成核点。此外,电流密度为 0.5 A-cm-2 的样品显示出较小的微晶树枝状结构,这一特性进一步影响了其沸腾传热性能。
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引用次数: 0
Flow and Heat Transfer Characteristics in Small Diameter Tube Bundles with a Staggered Layout: an experimental study 交错布局的小直径管束中的流动和传热特性:一项实验研究
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1615/jenhheattransf.2024050403
Yanchen Fu, Han Qi, Guoqiang Xu, Weitong Liu, Lina Zhang
An experimental research on flow and heat transfer characteristics of staggered tube bundles with different tube diameters (2mm, 3mm and 5mm) is conducted. In the experiment, the number of rows (4-12), the mass rate of the air (0.06kg/s-0.18kg/s), and the transverse tube pitch (S1/d=2, S1/d=3) are variables to study the characteristics of the airside flow resistance and heat transfer. The three main conclusions of the experimental results are as follows: (1) Under the same conditions, the smaller tube diameter leads to the larger airside convective heat transfer coefficient. Besides, the deviation between the Nusselt number of the experiment and the empirical correlation of Žukauskas is in the range between -14% and -10%; (2) The effect of transverse distance on heat transfer is not obvious, but the convective heat transfer coefficient increases significantly with the increase of row number; (3) The external pressure drop of the tube exhibits an exponential increase with the air flow rate. Particularly in the experimental samples with smaller diameters, the outflow resistance of the tube is noticeably higher compared to other tubes. Finally, new empirical correlations of the airside convection heat transfer for the small-diameter staggered tube bundles are fitted according to the experimental data, and it is hoped to provide a reference for the more accurate design of tube bundle heat exchangers.
对不同管径(2 毫米、3 毫米和 5 毫米)的交错管束的流动和传热特性进行了实验研究。在实验中,以排数(4-12)、空气质量速率(0.06kg/s-0.18kg/s)和横向管间距(S1/d=2、S1/d=3)为变量,研究了空气侧的流动阻力和传热特性。实验结果的三个主要结论如下:(1)在相同条件下,管径越小,空气侧对流传热系数越大。此外,实验中的努塞尔特数与Žukauskas 的经验相关性之间的偏差在-14% 到 -10%之间;(2)横向距离对传热的影响不明显,但对流传热系数随着排数的增加而显著增加;(3)管外压降随空气流速呈指数增加。特别是在直径较小的实验样品中,管子的外流阻力明显高于其他管子。最后,根据实验数据拟合出了小直径交错管束空气侧对流换热的新经验相关系数,希望能为管束换热器的更精确设计提供参考。
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引用次数: 0
A parametric and comparative study on bare-tube banks and new-cam-shaped tube banks for waste heat recovery applications 废热回收应用中裸管组和新凸面形管组的参数和比较研究
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1615/jenhheattransf.2024050060
Ngoctan Tran, Jane-Sunn Liaw, Chi-Chuan Wang
The present study numerically examines the effects of tube diameter (12 to 35 mm), arrangement, pitch-to-diameter ratio (1.25 to 2.5), length (300 to 1500 mm), and passage number (1-4 passes) on the thermofluidic characteristics of cross-flow tube bundles. Especially, five new cam-shaped tubes are proposed in comparison with the conventional round tube. The air temperatures at the cold and hot side inlets are kept constant at 25 °C and 600 °C, respectively. The numerical method is verified by the existing experimental results. The findings show that a cam-shaped tube with an equal diameter (Cam_1818) is a promising tube for tube bundles, which apply in waste heat recovery. Indeed, it can offer the same minimum gap as that of the round tube; however, it improves the total thermal resistance up to about 28% and enhances the heat transfer rate up to an average of 42.3% compared to that of the round tubes at the same pumping power.
本研究通过数值方法研究了管径(12 至 35 毫米)、排列方式、节径比(1.25 至 2.5)、长度(300 至 1500 毫米)和通道数(1 至 4 通)对横流管束热流体特性的影响。与传统的圆管相比,特别提出了五种新型凸轮管。冷侧和热侧入口的空气温度分别恒定为 25 ℃ 和 600 ℃。现有的实验结果对数值方法进行了验证。研究结果表明,直径相等的凸轮管(Cam_1818)是一种很有前途的管束管,适用于余热回收。事实上,它可以提供与圆管相同的最小间隙;但是,在相同的泵功率下,它比圆管的总热阻提高了约 28%,传热率平均提高了 42.3%。
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引用次数: 0
Field experimental investigation of the insulation deterioration characteristics of overhead pipeline for steam heating network 蒸汽供热管网架空管道绝缘老化特性的现场实验调查
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1615/jenhheattransf.2024051807
Junguang Lin, Jianfa Zhao, Xiaotian Wang, Kailun Chen, Liang Zhang
The thermal insulation performance of pipeline is significant for the safety and economical operation of vapor steam network. In order to investigate the long-time insulation performance of pipeline, a field test was carried out in 12 different heating networks with the operating time ranging from 1 to 11 years. Two different type of insulation coating layer were included. The total heat flux and surface heat flux in pipeline were measured to obtained the equivalent thermal conductivity of the insulation coating layer, respectively. And a deterioration coefficient was applied to analyze the insulation deterioration characteristics. The results show that the one-dimensional thermal conduction method is feasible to calculate the heat flux of the pre-manufactured pipeline with hard insulation materials. And an error less than 2% for pipeline 1 was obtained. Further, a proper size of slip in the insulation coating layer has improved the insulation performance by 13.6% in this work. For the soft type insulation coating, the structure has been changed under the long-term effect of gravity. Accordingly, a single thermal conductivity cannot accurately characterize the heat transfer process within the insulation layer. The surface heat flux only account for less than 30% of the total heat loss. The insulation deterioration trend with operating time cannot exactly obtained by the surface heat flux. In addition to the thickness reduction at top and hollow at bottom, the convection heat leakage from the gaps should also be concerned for long time operation.
管道的保温性能对蒸汽管网的安全和经济运行意义重大。为了研究管道的长期保温性能,我们在 12 个不同的供热网络中进行了现场试验,运行时间从 1 年到 11 年不等。其中包括两种不同类型的绝热涂层。通过测量管道中的总热流量和表面热流量,分别得出了绝热涂层的等效导热系数。并采用劣化系数分析绝缘劣化特性。结果表明,用一维热传导方法计算预制管道硬质绝缘材料的热通量是可行的。管道 1 的误差小于 2%。此外,在这项工作中,隔热涂层中适当的滑移尺寸使隔热性能提高了 13.6%。对于软质隔热涂层,其结构在重力的长期作用下发生了变化。因此,单一的导热系数无法准确描述隔热层内的传热过程。表面热通量只占总热量损失的不到 30%。表面热通量并不能准确反映隔热层随运行时间的衰减趋势。除了顶部减厚和底部中空之外,长时间运行时还应关注缝隙的对流漏热。
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引用次数: 0
EXPERIMENTAL AND THEORETICAL CHARACTERIZATION OF TWO-PHASE FLOW DISTRIBUTION IN UNBALANCED FLOW NETWORKS 不平衡流网络中两相流分布的实验和理论特征
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2024-01-01 DOI: 10.1615/jenhheattransf.2024051524
Cheol-Hwan Kim, Niccolo Giannetti, Nae-Hyun Kim, Kiyoshi Saito
This study investigates two-phase flow distribution of R-1234yf into two-branched channels. Especially, the effect of unbalanced pressure drop and tube diameter on the flow distribution was characterized and modeled. The experiments were conducted for a mass flux ranging from 393 to 1179 kg/m2s and the inlet quality was fixed at 0.2. The flow distribution was mainly governed by the pressure drop ratio between two branched channels. The mal-distribution under the unbalanced pressure drop condition was mitigated by increasing mass flux, whereas sustained mal-distribution was observed under unbalanced tube diameter conditions. Correspondingly, a theoretical representation of the phenomenon, based on the principle of minimum entropy production, was developed and adopted to predict two-phase flow distribution in an unbalanced flow network. The characteristics of the experimental data were clearly and quantitatively reflected in the prediction results. Under the unbalanced pressure drop condition, the predictions agreed well with the experimental data maintaining the maximum deviation within ±30%, whereas it exceeded ± 30% under the unbalanced tube diameter condition. The analysis of such theoretical formulation suggested the necessity of appropriate pressure drop models of flow impact, contraction, and merging at the outlet channel, that are compatible with the extremization of entropy production for further improving the prediction accuracy without compromising its generality.
本研究探讨了 R-1234yf 在双分支通道中的两相流分布。特别是对不平衡压降和管径对流动分布的影响进行了表征和建模。实验的质量流量范围为 393 至 1179 kg/m2s,入口质量固定为 0.2。流量分布主要受两个分支通道之间的压降比影响。在不平衡压降条件下,增加质量通量可减轻不良分布,而在不平衡管径条件下,可观察到持续的不良分布。相应地,根据最小熵产生原理,建立并采用了该现象的理论表示方法,以预测不平衡流网中的两相流分布。实验数据的特征在预测结果中得到了清晰而定量的反映。在不平衡压降条件下,预测结果与实验数据吻合良好,最大偏差保持在 ±30% 以内,而在不平衡管径条件下,偏差超过 ±30%。对这种理论公式的分析表明,有必要在出口通道处建立与熵产生极端化相适应的流体冲击、收缩和合并的适当压力降模型,以进一步提高预测精度,同时不影响其通用性。
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引用次数: 0
Using a non-uniform magnetic field to enhance heat transfer before a sudden compression in a 2D milli-channel 利用非均匀磁场增强二维微通道突然压缩前的热传递
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-12-01 DOI: 10.1615/jenhheattransf.2023050891
Hamid-Reza Bahrami, Mahziyar Ghaedi
With the integration of electronic devices advancing, effectively dissipating heat generated has become a challenging task. One promising solution is utilizing heat convection as a powerful tool. However, a notable issue arises when encountering an obstacle, such as a resistor requiring cooling. In these cases, the flow slows down, weakening heat transfer. In order to model this obstacle, it can be perceived as a sudden compression. The critical area of interest lies where the horizontal wall approaches the vertical side of the obstacle. This study examines the use of non-uniform magnetic fields to explore various arrangements aimed at enhancing thermal energy transfer in this critical region. These arrangements include placing a single dipole beneath either the lower or upper walls and utilizing two or three single dipoles simultaneously beneath the heated wall. The ferrofluid used in this study is EMG-308. The findings of this study demonstrate that heat transfer improves when single or multiple dipoles are positioned downstream of the step wall on the heated wall. For instance, by having three dipoles of equal strength in that area, the minimum Nusselt number is enhanced by 300%, resulting in a Nusselt number before the step that surpasses the Nusselt number immediately after the step.
随着电子设备集成度的不断提高,有效散热已成为一项具有挑战性的任务。一个很有前景的解决方案是利用热对流这一有力工具。然而,当遇到需要冷却的电阻器等障碍物时,就会出现一个明显的问题。在这种情况下,流动速度会减慢,从而削弱热传递。为了模拟这种障碍,可以将其视为突然压缩。关键的关注点在于水平壁接近障碍物垂直面的地方。本研究利用非均匀磁场来探索各种排列方式,以增强这一临界区域的热能传递。这些安排包括在下壁或上壁下方放置单个偶极子,以及在加热壁下方同时使用两个或三个单个偶极子。本研究使用的铁流体是 EMG-308。研究结果表明,在加热壁的阶梯壁下游设置单个或多个偶极子时,传热效果会得到改善。例如,通过在该区域设置三个强度相同的偶极子,最小努塞尔特数提高了 300%,从而使阶梯前的努塞尔特数超过了阶梯后的努塞尔特数。
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引用次数: 0
Modelling and simulations of wet porous medium convective drying 湿多孔介质对流干燥的建模与模拟
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-12-01 DOI: 10.1615/jenhheattransf.2023050383
Yicun Tang, Yuan Zhang, Jingchun Min
In the convective drying of a wet porous medium by hot air, the medium surface exposed to the air fluid may experience three stages namely the fully wet, partly wet, and fully dry stages. At the fully wet stage, the medium surface is fully covered by a water film, with the convective moisture transfer taking place all over the medium surface; at the partly wet stage, the medium surface is partly covered by water film, with the convective moisture transfer occurring only at the wet surface where free water is present. In this research, a theoretical model is presented to simulate the convective drying of a wet porous medium, and experiments on hot air convective drying of a wet porous sand layer are carried out to investigate the sand layer temperature and water content variations during the drying, in which the sand layer thickness is 4 mm, the initial water film thickness is 0.4 mm, and the hot air temperatures are 45, 60 and 75℃, respectively. Inverse calculations are conducted to get some insight into the water film coverage function based on the experimental data, which is necessary for quantitatively evaluating the effective moisture transfer surface area when calculating the convective moisture transfer at the partly wet stage. By combining the coverage function with the wet porous medium drying model, a comprehensive model is obtained. Calculations are implemented to simulate the convective drying of the wet porous sand layer, and the effects of the two constants included in that function on the wet sand layer drying characteristics are discussed. The calculation results are compared with the experimental data, they agree very well, supporting the effectiveness o
在热空气对湿多孔介质进行对流干燥时,暴露在空气流体中的介质表面可能会经历三个阶段,即完全湿润、部分湿润和完全干燥阶段。在完全湿润阶段,介质表面完全被水膜覆盖,对流传湿在整个介质表面进行;在部分湿润阶段,介质表面部分被水膜覆盖,对流传湿只在存在自由水的湿表面进行。本研究提出了模拟湿多孔介质对流干燥的理论模型,并对湿多孔砂层进行了热空气对流干燥实验,研究了干燥过程中砂层温度和含水量的变化,其中砂层厚度为 4 毫米,初始水膜厚度为 0.4 毫米,热空气温度分别为 45、60 和 75℃。根据实验数据对水膜覆盖函数进行了反演计算,以便在计算部分湿润阶段的对流传湿时,对定量评估有效传湿表面积有所帮助。通过将覆盖函数与湿多孔介质干燥模型相结合,可以得到一个综合模型。计算模拟了湿多孔砂层的对流干燥,并讨论了该函数中包含的两个常数对湿砂层干燥特性的影响。计算结果与实验数据进行了比较,两者吻合得很好,证明了该模型的有效性。
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引用次数: 0
Heat Transfer Analysis of a Combined Piezoelectric Fan -Translational Agitator Cooling System 压电风扇-平动搅拌器组合冷却系统的传热分析
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-12-01 DOI: 10.1615/jenhheattransf.2023049372
Rutuja Ramachandra Bilaskar, Abhishek Singh, Sripriya Ramamoorthy, Shankar Krishnan
This paper investigates the heat transfer characteristics of a channel system consisting of a finned heat sink and two piezoelectric devices, the piezoelectric fan (PF) and the piezoelectric translational agitator (PTA), both experimentally and computationally. In the proposed system, the mean flow is generated by a cantilevered PF, and the flow between the fins is agitated using a PTA. A single channel system consisting of a PTA, the PF, and two fins is analyzed numerically using ANSYS Fluent software after validating numerical predictions against experimental measurements. The effect of design variables such as frequency ratio, phase difference, PF's tip distance from PTA, and squeezing fraction is explored. A PTA increases the heat transfer from the heated surfaces without incrementally aiding in the mass flow rate. Velocity and temperature fields are plotted to understand the physics of the system for one complete cycle of a PTA blade. The concept of total Reynolds number that incorporates the effect of both axial and transverse fluid flow is used in this study. The Nusselt number increases with an increment in the total Reynolds number. It is noted that the integration of the PF and the PTA with the finned heat sink system has enhanced the heat transfer coefficient by 76.88% compared to the system with PTA and by 30.92% as compared to the system with the PF only.
本文从实验和计算两方面研究了由翅片式散热器和两个压电器件——压电风扇(PF)和压电平移搅拌器(PTA)组成的通道系统的传热特性。在所提出的系统中,平均流量是由悬臂式PF产生的,而鳍片之间的流动是用PTA搅拌的。利用ANSYS Fluent软件对由PTA、PF和两个翅片组成的单通道系统进行了数值分析,并对数值预测与实验测量结果进行了验证。探讨了频率比、相位差、PF与PTA的尖端距离和压缩分数等设计变量对压缩效果的影响。PTA增加了被加热表面的热传递,而没有增加质量流率。绘制了速度场和温度场,以了解PTA叶片一个完整周期的系统物理特性。本研究采用了考虑了流体轴向和横向流动影响的总雷诺数概念。努塞尔数随总雷诺数的增加而增加。结果表明,将PF和PTA集成到翅片散热器系统中,传热系数比含PTA的系统提高了76.88%,比仅含PF的系统提高了30.92%。
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引用次数: 0
Enhanced film cooling effectiveness by wall-roughness in cooling hole of turbine blade 利用涡轮叶片冷却孔的壁厚提高薄膜冷却效果
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-12-01 DOI: 10.1615/jenhheattransf.2023049163
E. Martínez-Sandoval, Dulce Graciano, Fernando Zenaido SIERRA Espinosa, J García Castrejón
The film cooling is investigated numerically for gas turbine blade cooling. Film cooling performance is vital for blade safe operation. By calculating the film cooling effectiveness, the wall roughness inside the cooling hole effect is evaluated. Wall roughness by a turbulence promoter of aspect ratio K = L/h from 6 to 14, varying the pitch L and keeping constant the height h. Blowing ratio range from M = 0.5 to 2 and fixed mainstream Reynolds number, Re = 2.0 x 105 are tested. The cooling hole and flat plate surface with angle of 35o is used to compare the results and validate the CFD approach assessing the turbulence models k-ε RNG and RSM. A swirl flow develops inside the cooling hole due to installing the turbulence promoter. The coolant discharge turbulence parameters modify the normal case. The momentum and heat transfer rates have an impact on the film cooling performance. The results indicate film cooling effectiveness and surface protection enhancement of 9.84%, and 19.4%, respectively, for the best aspect ratio and blowing ratio. The coolant roughness may be used to improve the design of coolant hole and to reduce the number of orifices needed for safe gas turbine blades.
对用于燃气轮机叶片冷却的薄膜冷却进行了数值研究。薄膜冷却性能对叶片的安全运行至关重要。通过计算薄膜冷却效果,评估了冷却孔内壁粗糙度的影响。测试了长宽比 K = L/h 从 6 到 14 的湍流促进器的壁面粗糙度,改变了间距 L 并保持高度 h 不变。使用冷却孔和夹角为 35o 的平板表面对结果进行比较,并对评估湍流模型 k-ε RNG 和 RSM 的 CFD 方法进行验证。由于安装了湍流促进器,冷却孔内出现了漩涡流。冷却剂排放湍流参数改变了正常情况。动量和传热速率对薄膜冷却性能有影响。结果表明,在最佳长径比和吹气比下,薄膜冷却效果和表面保护效果分别提高了 9.84% 和 19.4%。冷却液粗糙度可用于改进冷却液孔的设计,减少安全燃气轮机叶片所需的孔口数量。
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引用次数: 0
Exploring the Impact of Microencapsulated Phase Change Materials (PCMs) on Heat Transfer Performance in an Oscillating Heat Pipe   探索微胶囊相变材料 (PCM) 对振荡热管传热性能的影响
IF 2.3 4区 工程技术 Q3 ENGINEERING, MECHANICAL Pub Date : 2023-12-01 DOI: 10.1615/jenhheattransf.2023049890
Max Noelker, Mark Owoola, Laith Ismael, Shahab Keshavarz Mohammadian, Hongbin Ma
This paper presents a comprehensive experimental study on the influence of Microencapsulated Phase Change Materials (MPCMs) on the heat transfer performance in an oscillating heat pipe (OHP) to improve its heat transfer efficiency. The concept is based on the sensible heat enhancement of MPCMs within the OHP: as the thermally excited oscillations propel MPCMs from the condenser to the evaporator, they undergo a phase change from solid to liquid, effectively absorbing and storing more thermal energy. Subsequently, when these MPCMs reach the condenser section, they change back to a solid state, releasing the stored thermal energy. In the investigation, MPCMs of various diameters (ranging from 10 μm to 27 μm) were prepared and added to water, the working fluid. The study explored the effects of encapsulation ratio, encapsulation efficiency, geometric dimensions, density, and latent heat of MPCMs on the overall thermal performance of the OHP. The experimental findings demonstrated that the incorporation of MPCMs into the working fluid enhanced the OHP's heat transport capability. The optimal performance was observed at an MPCM weight concentration of 3% in the base fluid (water), which resulted in an impressive 15.5% increase in thermal conductance for the OHP. These results highlight the promising potential of MPCMs as effective enhancers for OHPs, paving the way for more efficient and advanced heat transfer systems in various engineering applications.
本文就微胶囊相变材料(MPCM)对振荡热管(OHP)传热性能的影响进行了全面的实验研究,以提高其传热效率。这一概念基于微胶囊相变材料在 OHP 中的显热增强作用:当热激发振荡将微胶囊相变材料从冷凝器推向蒸发器时,它们会发生从固态到液态的相变,从而有效地吸收和储存更多热能。随后,当这些 MPCM 到达冷凝器部分时,它们又变回固态,释放出储存的热能。在研究中,制备了不同直径(从 10 μm 到 27 μm)的 MPCM,并将其添加到工作流体水中。研究探讨了 MPCM 的封装率、封装效率、几何尺寸、密度和潜热对 OHP 整体热性能的影响。实验结果表明,在工作流体中加入多孔质单晶体可增强 OHP 的热传输能力。在基础流体(水)中 MPCM 重量浓度为 3% 时,观察到了最佳性能,使 OHP 的热传导率显著提高了 15.5%。这些结果凸显了 MPCM 作为 OHP 有效增强剂的巨大潜力,为各种工程应用中更高效、更先进的传热系统铺平了道路。
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引用次数: 0
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