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Topology Optimization of a Compliant Constant-Force End Effector for Robotic Operations over Uneven Surfaces 用于在不平整表面上进行机器人操作的顺应式恒力末端执行器的拓扑优化
Pub Date : 2024-03-18 DOI: 10.1115/1.4065119
Chih-Hsing Liu, Yuan-Ping Ho, Jui-Chih Chi
A compliant constant-force mechanism (CCFM) is a specific type of compliant mechanism that serves as a passive force regulation device. When subjected to a load, it undergoes deformation, resulting in an almost consistent output force regardless of changes in input displacement. Traditional methods used to design CCFMs typically rely on either stiffness combination or geometric optimization based on existing design configurations. To enable the direct synthesis of CCFMs according to desired boundary conditions, this study proposes a systematic topology optimization method to accomplish this objective. Using this approach, a CCFM suitable for end effector applications is designed and manufactured through 3D printing. Four of these CCFMs are then utilized to create an innovative compliant constant-force end effector for robotic operations on uneven surfaces. The experimental results demonstrate that the presented design achieves output force modulation through elastic deformation, eliminating the need for additional sensors and controllers to regulate the output force. The presented design can be mounted on a robotic arm to provide overload protection and maintain a consistent force output during operation when encountering irregular and uneven surfaces.
顺应式恒力机构(CCFM)是一种特殊的顺应式机构,是一种被动的力调节装置。当受到负载时,它会发生变形,从而产生几乎一致的输出力,而不受输入位移变化的影响。设计 CCFM 的传统方法通常依赖于刚度组合或基于现有设计配置的几何优化。为了能够根据所需的边界条件直接合成 CCFM,本研究提出了一种系统拓扑优化方法来实现这一目标。利用这种方法,设计出了适合末端效应器应用的 CCFM,并通过三维打印技术进行了制造。然后,利用其中的四个 CCFM 创造出一种创新的顺应式恒力末端效应器,用于在不平表面上进行机器人操作。实验结果表明,该设计通过弹性变形实现了输出力调制,无需额外的传感器和控制器来调节输出力。该设计可安装在机械臂上,在遇到不规则和不平坦表面时提供过载保护,并在操作过程中保持稳定的力输出。
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引用次数: 0
Optimized Ray-Based Method for Workspace Determination of Kinematic Redundant Manipulators 基于光线的优化方法,用于确定运动冗余机械手的工作空间
Pub Date : 2024-03-14 DOI: 10.1115/1.4065071
Angelica Ginnante, Stéphane Caro, Enrico Simetti, François Leborne
Determining the workspace of a robotic manipulator is highly significant for knowing its abilities and planning the robot application. Several techniques exist for robot workspace determination. However, these methods are usually affected by computational redundancy, like in the Monte Carlo based method case, and their implementation can be complex. The workspace analysis of kinematic redundant manipulators is even more complex. This paper proposes a kinematically optimized ray-based workspace determination algorithm based on a simple idea and not affected by computational redundancy. The proposed method can be applied to any serial robot but is tested only on spatial kinematic redundant robots. The results show how the approach can correctly determine the robot workspace boundaries in a short time. Then, the correctness and computational time of the proposed optimized ray-based method are compared to pseudo-inverse Jacobian ray-based and Monte Carlo methods. The comparison demonstrates that the proposed method has better results in a shorter time. Finally, some limitations of the proposed algorithm are discussed.
确定机器人机械手的工作空间对了解其能力和规划机器人应用意义重大。目前有几种确定机器人工作空间的技术。不过,这些方法通常会受到计算冗余的影响,比如基于蒙特卡罗方法的情况,而且实施起来可能很复杂。运动学冗余机械手的工作空间分析更为复杂。本文提出了一种基于射线的运动优化工作空间确定算法,该算法基于简单的思想,不受计算冗余的影响。所提出的方法可应用于任何序列机器人,但仅针对空间运动学冗余机器人进行了测试。结果表明,该方法能在短时间内正确确定机器人工作区的边界。然后,将所提出的基于射线的优化方法的正确性和计算时间与基于射线的伪逆雅各布方法和蒙特卡罗方法进行了比较。比较结果表明,提出的方法能在更短的时间内获得更好的结果。最后,讨论了所提算法的一些局限性。
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引用次数: 0
Design and Optimization of a Wearable Under-actuated Mechanism for Spinal Posture Measurement 设计和优化用于脊柱姿势测量的可穿戴欠动机构
Pub Date : 2024-03-14 DOI: 10.1115/1.4065075
Ming-Chang Hsu, Hsuan-Yu Chen, Christina Soong, Ting-Jen Yeh
This paper proposes a novel wearable device to monitor and record the posture and alignment of spine. The proposed device adopts an underactuated mechanism design which allows it to adapt to the multiple-degrees-of-freedom spinal posture with minimum weight and complexity. To ensure the validity of measurement and comfort of wearing, the mechanism parameters are determined firstly by considering a special posture then are fine-tuned using an optimization algorithm so that uniform contact forces for several selected spinal postures can be achieved. Experiments demonstrate that the device can automatically maintain contact with the wearer's back and offer real-time spinal posture and alignment data for medical diagnosis and treatment.
本文提出了一种监测和记录脊柱姿势和排列的新型可穿戴设备。该装置采用欠驱动机构设计,能以最小的重量和复杂度适应多自由度脊柱姿势。为确保测量的有效性和佩戴的舒适性,首先通过考虑一种特殊的姿势来确定机构参数,然后使用优化算法对其进行微调,从而实现多个选定脊柱姿势的均匀接触力。实验证明,该装置能自动与佩戴者的背部保持接触,并为医疗诊断和治疗提供实时的脊柱姿势和排列数据。
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引用次数: 0
Type synthesis of a 3-DOF wrist applying the coupled-input cable-driven parallel robot 应用耦合输入电缆驱动并联机器人的 3-DOF 手腕类型合成
Pub Date : 2024-03-14 DOI: 10.1115/1.4065083
Shibo Liu, Jiangping Mei, Panfeng Wang, Fang Guo, Jiaxing Li, Shuai Wang, Ruizhi Wang
The spatial Cable-driven parallel robots (CDPRs) with low DOF (degree of freedom n<6) are like the physiological structure of bone and muscles, which are suitable to design humanoid joints. Therefore, the type synthesis of the CDPR is of great interest for the design of new humanoid wrist joints. In this paper, we present a type synthesis of the coupled-input CDPRs to design a 3-DOF wrist. Coupled-input means that one actuator controls more than one cable. First, the Yamanouchi symbols of the coupled-input CDPRs are listed using the permutation group. In addition, two winding methods for the cable and the actuator are defined in the coupled-input CDPRs. Finally, a topology configuration of the coupled-input CDPR suitable for the 3-DOF wrist model is determined based on a comparative analysis of the workspaces of a class of coupled-input CDPRs. It is shown that type synthesis of the coupled-input CDPRs is an effective way to innovate low DOF CDPRs.
低自由度(自由度 n<6)的空间有线驱动并联机器人(CDPR)就像骨骼和肌肉的生理结构一样,适合设计仿人关节。因此,CDPR 的类型合成对于设计新型仿人腕关节具有重要意义。本文提出了一种耦合输入 CDPR 的类型合成方法,用于设计 3-DOF 手腕。耦合输入是指一个执行器控制多根拉索。首先,使用排列组合列出了耦合输入 CDPR 的山内符号。此外,在耦合输入 CDPR 中定义了电缆和致动器的两种缠绕方法。最后,根据对一类耦合输入 CDPR 工作空间的比较分析,确定了适合 3-DOF 手腕模型的耦合输入 CDPR 拓扑配置。研究表明,耦合输入 CDPR 的类型合成是创新低 DOF CDPR 的有效方法。
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引用次数: 0
Design and kinematics of a novel continuum robot connected by unique offset cross revolute joints 新型连续机器人的设计与运动学:通过独特的偏置交叉旋转接头进行连接
Pub Date : 2024-03-14 DOI: 10.1115/1.4065084
Xuhao Wang, Chengfa Wang, Mengli Wu, Mingyu Li, Yilong Xu, Guanhao Li, Zhiyong Guo, Yiran Cao
Continuum robots have continuous structures and inherent compliance, which can be used for accessing unstructured and confined space in many fields, such as minimally invasive surgery and aero-engine in-situ inspection. A novel continuum robot connected by unique offset cross shaft joints is proposed in this paper, which has excellent bending capacity and appropriate torsional stiffness. Meanwhile, a cable-driven system is designed to actuate it. Furthermore, the kinematic modeling and analysis are carried out. The mappings among robot's actuator space, joint space and task space are established step by step. Particularly, an improved inverse kinematics algorithm is proposed by combining the constant curvature method with the numerical iterative method. This combined inverse kinematics algorithm can effectively reduce the error of approximate solution derived by the traditional constant curvature method. Numerical simulations are conducted to verify the proposed algorithm and analyze workspace of the continuum robot. Finally, experimental prototype of the robot is built to verify its excellent bending capacity and the correctness of the proposed kinematic model.
连续体机器人具有连续的结构和固有的顺应性,可用于进入非结构化和密闭空间,应用于微创手术和航空发动机原位检测等多个领域。本文提出了一种新型连续体机器人,它通过独特的偏置横轴接头连接,具有出色的抗弯能力和适当的抗扭刚度。同时,还设计了一个电缆驱动系统来对其进行驱动。此外,还进行了运动学建模和分析。逐步建立了机器人执行器空间、关节空间和任务空间之间的映射关系。特别是,通过将恒定曲率法与数值迭代法相结合,提出了一种改进的逆运动学算法。这种组合式逆运动学算法能有效减少传统恒定曲率法得出的近似解的误差。通过数值模拟验证了所提出的算法,并分析了连续机器人的工作空间。最后,制作了机器人的实验原型,以验证其出色的弯曲能力和所提出的运动学模型的正确性。
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引用次数: 0
NEAR-ZERO PARASITIC SHIFT FLEXURE PIVOTS BASED ON COUPLED N-RRR PLANAR PARALLEL MECHANISMS 基于耦合 n-rrr 平面并联机构的近零寄生位移挠性枢轴
Pub Date : 2024-03-14 DOI: 10.1115/1.4065074
Loïc Tissot-Daguette, Florent Cosandier, E. Thalmann, S. Henein
Flexure pivots, which are widely used for precision mechanisms, generally have the drawback of presenting parasitic shifts accompanying their rotation. The known solutions for canceling these undesirable parasitic translations usually induce a loss in radial stiffness, a reduction of the angular stroke, and nonlinear moment-angle characteristics. This article introduces a novel family of kinematic structures based on coupled n-RRR planar parallel mechanisms which presents exact zero parasitic shifts, while alleviating the drawbacks of some known pivoting structures. Based on this invention, three symmetrical architectures have been designed and implemented as flexure-based pivots. The performance of the newly introduced pivots has been compared with two known planar flexure pivots having theoretically zero parasitic shift via Finite Element models and experiments performed on plastic mockups. The results show that the newly introduced flexure pivots are an order of magnitude radially stiffer than the considered pivots from the state of the art, while having equivalent angular strokes. To experimentally evaluate the parasitic shift of the novel pivots, one of the architectures was manufactured in titanium alloy using wire-cut electrical discharge machining. This prototype exhibits a parasitic shift under 1.5 µm over a rotation stroke of ±15°, validating the near-zero parasitic shift properties of the presented designs. These advantages are key to applications such as mechanical time bases, surgical robotics, or optomechanical mechanisms.
被广泛应用于精密机械的挠性枢轴一般都有一个缺点,即在旋转时会产生寄生位移。消除这些不良寄生位移的已知解决方案通常会导致径向刚度损失、角行程减小以及非线性力矩-角度特性。本文介绍了一种基于耦合 n-RRR 平面并联机构的新型运动结构系列,该系列可实现精确的零寄生平移,同时减轻了一些已知枢轴结构的缺点。基于这一发明,我们设计并实现了三种对称结构的挠性枢轴。通过有限元模型和在塑料模型上进行的实验,将新引入的枢轴的性能与理论上寄生位移为零的两个已知平面挠性枢轴进行了比较。结果表明,新推出的挠性枢轴的径向刚度比现有技术中的枢轴大一个数量级,同时具有相同的角行程。为了对新型枢轴的寄生位移进行实验评估,我们使用线切割电火花加工技术在钛合金中制造了其中一种结构。在 ±15° 的旋转行程中,该原型的寄生偏移低于 1.5 µm,验证了所介绍设计的近零寄生偏移特性。这些优势对于机械时基、手术机器人或光学机械装置等应用至关重要。
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引用次数: 0
Form-finding and evaluation of spherical tensegrity towards applying in locomotive robots 应用于机车机器人的球形张弦结构的寻形与评估
Pub Date : 2024-03-14 DOI: 10.1115/1.4065072
Meijia Wang, Yafeng Wang, Xian Xu
A tensegrity-based robot is a locomotive robot that operates on the principle of tensegrity, allowing it to change its shape by adjusting its internal prestress. Tensegrity-based robots can be categorized into different types based on their shape, with the spherical tensegrity-based robot garnering the most attention. However, existing designs for spherical tensegrity-based robots tend to be relatively simple and lack standardized criteria for evaluating their performance. This paper proposes an optimization approach using the force density method to design new spherical regular tensegrity configurations. This is achieved by parameterizing the topology and configuration of the structure, taking into account structural symmetry and the even distribution of internal forces. The proposed approach not only generates classical tensegrities but also novel configurations suitable for locomotive robots. To preliminary evaluate the suitability of classical tensegrities and novel tensegrities to be used as a rolling robot, a set of performance indexes including inner space, compactability, prestress evenness, gait repeatability, tilt stability ratio, stride length, and path efficiency are proposed. The proposed indexes can be quickly determined based on the geometry of the tensegrity and thus are useful in the conceptual selection of the spherical tensegrities for rolling robots. They are used to evaluate a set of six spherical tensegrities. Numerical simulations are carried out to verify the feasibility of geometry-based approximating the gait-dependent indexes. Through the evaluation, a novel spherical tensegrity consisting of 15 struts and 60 tendons is identified as a promising candidate for rolling robots.
张拉整体式机器人是一种利用张拉整体原理工作的机车机器人,它可以通过调整内部预应力来改变自己的形状。基于张拉应力的机器人可根据其形状分为不同类型,其中球形张拉应力机器人最受关注。然而,现有的球形张拉格状机器人设计往往相对简单,缺乏评估其性能的标准化标准。本文提出了一种使用力密度法的优化方法,用于设计新的球形规则张拉整体构型。这是通过对结构的拓扑和配置进行参数化,同时考虑到结构对称性和内力的均匀分布来实现的。所提出的方法不仅能生成经典的张弦结构,还能生成适用于机车机器人的新型结构。为了初步评估经典张拉结构和新型张拉结构是否适合用作滚动机器人,提出了一套性能指标,包括内部空间、紧凑性、预应力均匀性、步态重复性、倾斜稳定比、步长和路径效率。所提出的指标可根据张弦结构的几何形状快速确定,因此有助于从概念上选择用于滚动机器人的球形张弦结构。这些指标被用于评估一组六个球形张拉实体。通过数值模拟验证了基于几何的步态近似指数的可行性。通过评估,一种由 15 根支柱和 60 根腱子组成的新型球形张力结构被确定为滚动机器人的理想候选结构。
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引用次数: 0
New Design and Prototype of 2-degree-of-freedom Planar Parallel Manipulator for Use In Creating an Infinite 3D Printer 用于创建无限 3D 打印机的 2 自由度平面平行机械手的新设计和原型
Pub Date : 2024-03-14 DOI: 10.1115/1.4065082
Miguel De La Melena, Shanzhong Duan
A 3D printing is a rapidly growing and evolving field filled with a diverse array of printers capable of printing an equally as diverse amount of material. A new type of material extrusion 3D printer was recently developed and features the capabilities of printing infinitely long objects due to design decision of angling the XY plane and incorporating a rotating bed. The innovative design for the infinite 3D printer features a 2-DoF planar parallel manipulator (PPM) that will control the hot-end motion in the XY plane. This innovative design will greatly reduce the mass of moving parts in comparison to other infinite 3D printers. This reduction of weight will reduce inertia and allow for this new printer to achieve higher accelerations. In addition to the development of the new 3D printer, this paper presents a kinematic and dynamic model of the angled PPM, a finite element analysis of the critical components of the PPM, and an optimization approach to determine arm length of the PPM. The dynamic model simulation was developed in MATLAB and the results were compared with field data collected to verify the model. A meta-heuristic optimization was performed to optimize arm length of the connectors while maximizing the dynamic performance of the PPM with consideration of the usable workspace. The results of these examinations yield a validated mechanism that will be suitable for the development of a new type of infinite 3D printer.
三维打印是一个发展迅速、日新月异的领域,其中充斥着各种各样的打印机,能够打印的材料也同样多种多样。最近开发出了一种新型材料挤压式三维打印机,由于在设计上决定了 XY 平面的角度并结合了旋转床,该打印机具有打印无限长物体的功能。无限三维打印机的创新设计采用了 2-DoF 平面平行机械手 (PPM),可控制热端在 XY 平面上的运动。与其他无限三维打印机相比,这种创新设计将大大减少运动部件的质量。重量的减轻将减少惯性,使这款新型打印机能够实现更高的加速度。除了新型 3D 打印机的开发,本文还介绍了成角度 PPM 的运动学和动力学模型、PPM 关键部件的有限元分析以及确定 PPM 臂长的优化方法。动态模型模拟是在 MATLAB 中开发的,其结果与现场收集的数据进行了比较,以验证模型。还进行了元启发式优化,以优化连接器的臂长,同时最大限度地提高 PPM 的动态性能,并考虑到可用工作空间。这些研究结果产生了一种经过验证的机制,将适用于新型无限 3D 打印机的开发。
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引用次数: 0
Impact Disturbance Rejection for a Humanoid Robot with Optimal Footstep Regulation Trigger 仿人机器人的冲击干扰抑制与最佳脚步调节触发器
Pub Date : 2024-03-07 DOI: 10.1115/1.4065024
Runming Zhang, Xuechao Chen, Yu Zhang, Zhangguo Yu, Qiang Huang
Rejecting impact force by adjusting footsteps during walking is crucial for a humanoid robot in an interactive environment. This paper proposes an optimal footstep regulation trigger based on the framework of the singular-linear-quadratic-preview (SLQP) walking controller and our footstep adjustment strategy. The trigger avoids regulating the footstep in every cycle to reduce the computational cost. Moreover, adjusting the footstep at the optimal trigger time achieves lower regulation cost than before and after the optimal trigger time. Before implementing the optimal trigger, we propose a method to identify the impact force occurrence based on the feedback acceleration and zero moment point (ZMP). After that, a determining function about system states is calculated over time. According to our analysis, the regulation cost meets the least extremum when the value of the determining function is null. The moment is taken as the optimal trigger time. Our method is demonstrated by experiments with multiple directions of impact forces.
通过调整行走过程中的脚步来抵御冲击力对于交互环境中的仿人机器人来说至关重要。本文基于奇异线性二次预览(SLQP)行走控制器框架和我们的脚步调节策略,提出了一种最佳脚步调节触发器。该触发器避免了在每个周期调节脚步,从而降低了计算成本。此外,在最佳触发时间调整脚步比在最佳触发时间之前和之后调整脚步的调节成本更低。在实施最佳触发之前,我们提出了一种基于反馈加速度和零力矩点(ZMP)来识别冲击力发生的方法。然后,计算出系统状态随时间变化的确定函数。根据我们的分析,当决定函数值为零时,调节成本达到最小极值。该时刻即为最佳触发时间。我们的方法通过多方向冲击力的实验进行了验证。
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引用次数: 0
An Analytical Model for Nonlinear-Elastic Compliant Mechanisms with Tension-Compression Asymmetry 具有拉伸-压缩不对称的非线性-弹性顺应机构的分析模型
Pub Date : 2024-03-07 DOI: 10.1115/1.4065025
Brianne Hargrove, M. Frecker, Angela Nastevska, J. Jovanova
While nonlinear-elastic materials demonstrate potential in enhancing the performance of compliant mechanisms, their behavior still needs to be captured in a generalized mechanical model. To inform new designs and functionality of compliant mechanisms, a better understanding of nonlinear-elastic materials is necessary and, in particular, their mechanical properties that often differ in tension and compression. In the current work, a beam-based analytical model incorporating nonlinear-elastic material behavior is defined for a folding compliant mechanism geometry. Exact equations are derived capturing the nonlinear curvature profile and shift in the neutral axis due to the material asymmetry. The deflection and curvature profile are compared with finite element analysis along with stress-distribution across the beam thickness. The analytical model is shown to be a good approximation of the behavior of nonlinear-elastic materials with tension-compression asymmetry under the assumptions of the von Kármán strain theory. Through a segmentation approach, the geometries of a semicircular arc and folding compliant mechanism design are defined. The deflection of the folding compliant mechanism due to an applied tip load is then evaluated against finite element analysis and experimental results. The generalized methods presented highlight the utility of the model for designing and predicting the behavior of other compliant mechanism geometries and different nonlinear-elastic materials.
虽然非线性弹性材料在提高顺应式机构性能方面表现出潜力,但其行为仍需要在通用机械模型中加以捕捉。要为顺应机构的新设计和功能提供信息,就必须更好地了解非线性弹性材料,特别是它们在拉伸和压缩时通常不同的机械特性。在当前的研究中,针对折叠式顺应机构的几何形状,定义了一个基于梁的分析模型,其中包含非线性弹性材料行为。精确方程的推导捕捉到了非线性曲率曲线和由于材料不对称造成的中轴线偏移。挠度和曲率曲线与有限元分析以及横梁厚度上的应力分布进行了比较。结果表明,在 von Kármán 应变理论的假设条件下,该分析模型可以很好地逼近具有拉伸-压缩不对称的非线性弹性材料的行为。通过分段方法,定义了半圆弧和折叠顺应机构设计的几何形状。然后,根据有限元分析和实验结果,评估了折叠顺应机构在施加顶端载荷时的挠度。所介绍的通用方法强调了该模型在设计和预测其他顺从机构几何形状和不同非线性弹性材料行为方面的实用性。
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引用次数: 0
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Journal of Mechanisms and Robotics
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