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Development of A New Cable-driven Planar Parallel Continuum Robot Using Compound Kinematic Calibration Method 利用复合运动学校准法开发新型电缆驱动平面平行连续机器人
Pub Date : 2024-02-06 DOI: 10.1115/1.4064670
Zhengyu Wang, Xuchang Liu, Zirui Jia, Xiang Yu, Zongkun Pei, Jun Yang
This paper presents the design, calibration, and development of a novel cable-driven planar parallel continuum robot (PCR). The PCR employs a novel drive unit, which is mainly composed of cables, guiding pulleys and miniature linear actuators. The kinematic model of the PCR is derived based on the constant curvature assumption and the space vector method, and its workspace and singularity are analyzed. In addition, this paper adopts a novel compound kinematic calibration method, which includes the linear calibration method in the robot-specific model and the use of genetic algorithm (GA) in the robot-independent model. To verify the validity of the calibration method, the pose accuracy is assessed by providing positional points on the elliptical trajectory, and the trajectory tracking accuracy is evaluated by using the circular and rectangular trajectories. The experimental results show that the static positioning accuracy is maintained at 1mm, meanwhile the trajectory tracking accuracy is controlled within the range of 0.9-1.4mm. The PCR developed in this paper shows good comprehensive performance by employing the proposed novel compound kinematic calibration method.
本文介绍了新型电缆驱动平面平行连续机器人(PCR)的设计、校准和开发。PCR 采用新型驱动单元,主要由电缆、导向滑轮和微型线性致动器组成。基于恒定曲率假设和空间矢量法,推导出了 PCR 的运动学模型,并对其工作空间和奇异性进行了分析。此外,本文还采用了一种新颖的复合运动学校准方法,其中包括机器人特定模型中的线性校准方法和机器人无关模型中的遗传算法(GA)。为了验证校准方法的有效性,通过提供椭圆轨迹上的定位点来评估姿势精度,并使用圆形和矩形轨迹来评估轨迹跟踪精度。实验结果表明,静态定位精度保持在 1 毫米,轨迹跟踪精度控制在 0.9-1.4 毫米范围内。本文开发的 PCR 通过采用所提出的新型复合运动学校准方法,显示出良好的综合性能。
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引用次数: 0
Development of A New Cable-driven Planar Parallel Continuum Robot Using Compound Kinematic Calibration Method 利用复合运动学校准法开发新型电缆驱动平面平行连续机器人
Pub Date : 2024-02-06 DOI: 10.1115/1.4064670
Zhengyu Wang, Xuchang Liu, Zirui Jia, Xiang Yu, Zongkun Pei, Jun Yang
This paper presents the design, calibration, and development of a novel cable-driven planar parallel continuum robot (PCR). The PCR employs a novel drive unit, which is mainly composed of cables, guiding pulleys and miniature linear actuators. The kinematic model of the PCR is derived based on the constant curvature assumption and the space vector method, and its workspace and singularity are analyzed. In addition, this paper adopts a novel compound kinematic calibration method, which includes the linear calibration method in the robot-specific model and the use of genetic algorithm (GA) in the robot-independent model. To verify the validity of the calibration method, the pose accuracy is assessed by providing positional points on the elliptical trajectory, and the trajectory tracking accuracy is evaluated by using the circular and rectangular trajectories. The experimental results show that the static positioning accuracy is maintained at 1mm, meanwhile the trajectory tracking accuracy is controlled within the range of 0.9-1.4mm. The PCR developed in this paper shows good comprehensive performance by employing the proposed novel compound kinematic calibration method.
本文介绍了新型电缆驱动平面平行连续机器人(PCR)的设计、校准和开发。PCR 采用新型驱动单元,主要由电缆、导向滑轮和微型线性致动器组成。基于恒定曲率假设和空间矢量法,推导出了 PCR 的运动学模型,并对其工作空间和奇异性进行了分析。此外,本文还采用了一种新颖的复合运动学校准方法,其中包括机器人特定模型中的线性校准方法和机器人无关模型中的遗传算法(GA)。为了验证校准方法的有效性,通过提供椭圆轨迹上的定位点来评估姿势精度,并使用圆形和矩形轨迹来评估轨迹跟踪精度。实验结果表明,静态定位精度保持在 1 毫米,轨迹跟踪精度控制在 0.9-1.4 毫米范围内。本文开发的 PCR 通过采用所提出的新型复合运动学校准方法,显示出良好的综合性能。
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引用次数: 0
FEM-based Dynamic Modelling Framework for Flexible Continuum Manipulators 基于有限元的柔性连续机械手动态建模框架
Pub Date : 2024-02-06 DOI: 10.1115/1.4064669
Md Modassir Firdaus, Omkar Paranjape, Madhu Vadali
Flexible continuum manipulators (FCM) are gaining importance because of their manoeuvrability and pliability in confined and complex spaces, where rigid link manipulators underperform. However, the dynamic behaviour and control of the FCM are quite challenging due to its complex nonlinear behaviour. In this study, a generalized finite element-based dynamic model framework is derived that accounts for the geometric non-linearities and inertial effects. An experimental setup of tendon-driven FCM, consisting of a flexible backbone, is developed to validate the model. The modal analysis of the model is in agreement with the analytical solutions, with less than 10% error. The model is also validated for various loading conditions on the tip-actuated tendon-driven FCM. The steady-state tip position predictions are within 15% of the ground truth.
柔性连续机械手(FCM)因其在狭窄复杂空间内的机动性和柔韧性而日益受到重视,而刚性连接机械手在这些空间内的表现却不尽如人意。然而,由于其复杂的非线性行为,柔性连续机械手的动态行为和控制相当具有挑战性。在本研究中,推导出了一个基于通用有限元的动态模型框架,该框架考虑了几何非线性和惯性效应。为验证该模型,开发了一个由柔性骨架组成的腱驱动 FCM 实验装置。模型的模态分析与分析解一致,误差小于 10%。模型还针对尖端驱动的腱驱动 FCM 的各种加载条件进行了验证。稳态顶端位置预测值与地面真实值的误差在 15%以内。
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引用次数: 0
Improved Design of an Orthogonal-axis Type Precession Motion Ball Reducer 改进正交轴型偏心运动滚珠减速器的设计
Pub Date : 2024-01-31 DOI: 10.1115/1.4064638
H. Terada, Koji Makino, Yuma Wada, Takeshi Nagai
To realize a no-backlash reducer for a small-size orthogonal-axis output, a novel design of a precession motion ball reducer is proposed. This reducer consists of a precession motion generating section, motion direction converting section of the precession motion, and reduced output generating section. To avoid cutting tool interference, two types of distorted spatial circular grooves are located on the outer spherical surface of a precession rotor. Furthermore, the grooves of the reduced rotation generating section are profiled on the spherical surface at the output side of the precession motion rotor, which is different from the previous precession ball reducer. In this research, the equations for the groove loci of the precession motion generation, motion direction conversion, and reduced rotation generation, which are located on the outer spherical surfaces, are proposed. The output rotating direction can be determined using the relationship between the input and output rotation angles of the precession motion direction converting groove. The prototype reducer is confirmed to smoothly rotate. Furthermore, at the hysteresis loss characteristic test, that is better than the backlash characteristic of a general orthogonal-axis output type speed reducer with bevel gears.
为了实现小尺寸正交轴输出的无间隙减速器,我们提出了一种新颖的前冲运动球减速器设计。该减速器由一个前冲运动产生部分、前冲运动的运动方向转换部分和缩小的输出产生部分组成。为避免切削工具干涉,在前冲转子的外球面上设置了两种扭曲的空间圆形凹槽。此外,减速旋转生成部分的凹槽是在预进运动转子输出侧的球面上成型的,这与之前的预进球减速器不同。本研究提出了位于外球面上的前冲运动产生、运动方向转换和减速旋转产生的沟槽位置方程。利用前冲运动方向转换槽的输入和输出旋转角度之间的关系,可以确定输出旋转方向。经证实,原型减速器能平稳旋转。此外,在滞后损失特性测试中,该特性优于带有锥齿轮的一般正交轴输出型减速器的齿隙特性。
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引用次数: 0
An Efficient Kinematic Calibration Method for Parallel Robots with Compact Multi-DOF Joint Models 并联机器人的高效运动学校准方法与紧凑型多目标关节模型
Pub Date : 2024-01-31 DOI: 10.1115/1.4064637
Weijia Zhang, Zikang Shi, Xinxue Chai, Ye Ding
Forward kinematics-based modeling approaches are capable of constructing complete kinematic error models for parallel robots generically. The existing forward kinematics-based modeling methods replace any multiple-degree-of-freedom (multi-DOF) joints with several 1-DOF joints so that any limb of the parallel robot can be modeled like a serial robot. Nonetheless, this substitution complicates the kinematic model and results in additional computation. To overcome this shortcoming, an efficient kinematic calibration method adopting compact multi-DOF joint models is proposed. At first, compact kinematic models for multi-DOF joints are established with the product of exponentials (POE) formula and adopted in the forward kinematic formulation of limbs. Next, error models of limbs are derived by simplifying the forward kinematic formulas' differentials, and the geometric error model for parallel robots is established by further concatenating and reformulating the limb error models. Then, geometric error parameters are identified by using the Levenberg-Marquardt algorithm and the error compensation is accomplished by the inverse kinematics of the calibrated kinematic model. Finally, simulations and an experiment are implemented for validation. Compared with the existing forward kinematics-based modeling approaches, the error modeling procedures are simplified as the equivalent substitution of multi-DOF joints is avoided. The proposed approach also improves the error compensation efficiency without compromising calibration accuracy.
基于正向运动学的建模方法能够为并联机器人构建通用的完整运动学误差模型。现有的基于正向运动学的建模方法将多自由度(multiple-degree-of-freedom,Multi-DOF)关节替换为多个 1-DOF 关节,这样并联机器人的任何肢体都可以像串联机器人一样建模。然而,这种替换会使运动学模型复杂化,并导致额外的计算量。为了克服这一缺陷,我们提出了一种采用紧凑型多自由度关节模型的高效运动校准方法。首先,利用指数乘积(POE)公式建立了紧凑的多自由度关节运动学模型,并将其应用于肢体的正向运动学表述中。接着,通过简化正向运动学公式的微分,推导出四肢的误差模型,并通过进一步串联和重构四肢误差模型,建立并联机器人的几何误差模型。然后,利用 Levenberg-Marquardt 算法确定几何误差参数,并通过校准运动学模型的逆运动学实现误差补偿。最后,进行了模拟和实验验证。与现有的基于正向运动学的建模方法相比,误差建模程序得到了简化,因为避免了多 DOF 关节的等效替代。所提出的方法还在不影响校准精度的情况下提高了误差补偿效率。
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引用次数: 0
Research on a biomimetic flexible ball joint with variable stiffness for robots 用于机器人的具有可变刚度的仿生柔性球形关节研究
Pub Date : 2024-01-31 DOI: 10.1115/1.4064635
Qianyu Luo, Xiuli Zhang, Yuxin Wang
The human ball joint is a compact and flexible 3-DOF composite joint. The ball joints commonly used in robot design lack active driving capability. Ball joints with active drive generally consist of three single-degree-of-freedom joints connected in series, which is a non-compacted structure and easily leads to singular postures. In order to meet the demand for high performance composite joint modules for service robots, this paper designs a flexible biomimetic spherical robot joint with variable stiffness characteristics: the mechanism of muscle parallel antagonistic drive and ligament wrapping constraint is simulated, three parallel branch chains are used to drive three composite degrees of freedom, ropes, soft airbags and series elastic drive gears are used to form a flexible transmission system, the contour of the rope winch has been optimized with the aim of transmission stability, and a pneumatic variable stiffness soft structure has been designed and fabricated. A compliance control algorithm for joints was developed based on the principle of impedance control. The research results indicate that the biomimetic ball and socket joint has a compact structure, a wide range of motion and good motion tracking performance, variable stiffness performance and flexible interaction ability.
人体球形关节是一种紧凑灵活的 3-DOF 复合关节。机器人设计中常用的球形关节缺乏主动驱动能力。带主动驱动功能的球形关节一般由三个单自由度关节串联而成,这种结构不紧凑,容易导致姿势单一。为了满足服务机器人对高性能复合关节模块的需求,本文设计了一种具有可变刚度特性的柔性仿生球形机器人关节:模拟了肌肉平行拮抗驱动和韧带缠绕约束的机理,采用三条平行支链驱动三个复合自由度,利用绳索、软气囊和串联弹性传动齿轮组成柔性传动系统,以传动稳定性为目标优化了绳索绞盘的轮廓,设计并制作了气动可变刚度软结构。根据阻抗控制原理开发了一种关节顺应性控制算法。研究结果表明,仿生球窝关节具有结构紧凑、运动范围广、运动跟踪性能好、刚度可变、柔性交互能力强等特点。
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引用次数: 0
Development of a Novel Tendon Sheath-Driven Upper Limb Exoskeleton with Elastic Joints for Assisting Surgeon Performing Microlaryngoscopic Surgery 开发新型腱鞘驱动上肢外骨骼(带弹性关节),辅助外科医生进行显微喉镜手术
Pub Date : 2024-01-31 DOI: 10.1115/1.4064636
Zhengyu Wang, Wenjun Song, Wenjie Bian, Ziqian Li, Zirui Jia, Xiang Yu
When performing microlaryngoscope surgery, surgeons must maintain their arm positions for a long time, which can cause arm soreness and affect the success rate of surgery. In this study, a novel tendon-sheath-driven upper limb exoskeleton with elastic joints (TULEE) is proposed and developed to support the arms of doctors wearing the TULEE. The functional requirements of the TULEE were proposed according to the needs of microlaryngoscopic surgery, and the overall structure of the TULEE was designed. Then, the positive kinematics of the TULEE were derived based on the D-H transformation matrices, and the accuracy of the positive kinematic control was verified experimentally. The reachable workspace of the wrist joint of the TULEE was analyzed, and the dexterous workspace of the wrist was analyzed by using the condition number of the Jacobian matrix. The control strategy of the TULEE was proposed based on the principle of admittance control. Finally, an experimental prototype of the TULEE was built, and the feasibility of the control strategy was verified by a servo control experiment testing a single joint and a combined control experiment testing multiple joints. Through simulated surgical experiments, it was verified that TULEE can follow the wearer's arm movement, provide assistance for the wearer's arm movement in the following control mode, and lock the joint rotation angle in the steady-state control mode to reduce external disturbances and reduce the risk of unsuccessful surgery.
在进行显微喉镜手术时,外科医生必须长时间保持手臂姿势,这会导致手臂酸痛,影响手术的成功率。本研究提出并开发了一种新型带弹性关节的腱鞘驱动上肢外骨骼(TULEE),以支撑佩戴 TULEE 的医生的手臂。根据显微喉镜手术的需要,提出了 TULEE 的功能要求,并设计了 TULEE 的整体结构。然后,根据 D-H 变换矩阵推导出 TULEE 的正运动学,并通过实验验证了正运动学控制的准确性。分析了 TULEE 腕关节的可达工作空间,并利用雅各布矩阵的条件数分析了腕关节的灵巧工作空间。根据导纳控制原理,提出了 TULEE 的控制策略。最后,制作了 TULEE 的实验原型,并通过测试单关节的伺服控制实验和测试多关节的组合控制实验验证了控制策略的可行性。通过模拟手术实验,验证了 TULEE 可以跟随佩戴者的手臂运动,在跟随控制模式下为佩戴者的手臂运动提供辅助,在稳态控制模式下锁定关节旋转角度,从而减少外部干扰,降低手术不成功的风险。
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引用次数: 0
Maximizing the Throwing Distance of Robotic Manipulators: An Optimization Approach 最大化机器人机械手的投掷距离:优化方法
Pub Date : 2024-01-24 DOI: 10.1115/1.4064570
Andre Gallant, Clement Gosselin
Manipulators are increasingly being called upon to perform a wide range of tasks. This paper explores the maximal distance throwing task for robotic manipulators and shows that this characteristic can be incorporated in the kinematic design process. Indeed, knowing the maximum distance that a manipulator can throw objects is useful in determining the viability of certain throwing tasks it might be called upon to execute. This paper studies three optimization problems: optimizing the release state to maximize the throwing distance, optimizing the kinematic trajectory subject to position, velocity, acceleration and jerk constraints, and finally optimizing the kinematic design of manipulators to maximize the workspace as well as the throwing distance. Three manipulator architectures are used as case studies for these optimizations: a planar RR, a spatial RRR and a wrist partitioned 6R manipulator. A video summarizing the key findings of this paper can be found at youtu.be/lTFYUXKP1jY.
机械手越来越多地被要求执行各种任务。本文探讨了机器人机械手的最大投掷距离任务,并说明这一特性可纳入运动学设计过程。事实上,了解机械手可投掷物体的最大距离有助于确定其执行某些投掷任务的可行性。本文研究了三个优化问题:优化释放状态以最大化投掷距离;在位置、速度、加速度和颠簸约束条件下优化运动轨迹;最后优化机械手的运动设计以最大化工作空间和投掷距离。三个机械手结构被用作这些优化的案例研究:平面 RRR、空间 RRR 和腕部分区 6R 机械手。总结本文主要发现的视频可在 youtu.be/lTFYUXKP1jY 上找到。
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引用次数: 0
One-step Solving the Hand-Eye Calibration by Dual Kronecker Product 通过双克朗内克乘积一步解决手眼校准问题
Pub Date : 2024-01-24 DOI: 10.1115/1.4064576
Xiao Wang, Hanwen Song
Hand-eye calibration is a typical research direction in robotics applications. The current methods can be divided into two categories according to whether the rotational and translational equations are decoupled for computation: two-step methods and one-step methods. Both one-step and two-step methods generally convert such problems to linear null space computations, which is implemented by the corresponding computational operators. Owing to the booming development of the rotation operators, the two-step methods have been more fully researched. However, due to the limitations of the research on computational operators integrating rotation and translation, the one-step methods still have much scope for research. Dual algebra, as effective mathematical entities for screws and wrenches, provides the theoretical basis for the development of the one-step methods for hand-eye calibration. In this paper, a computational operator for the dual matrices computation was first proposed, i.e., dual Kronecker product. Subsequently, a hand-eye calibration framework was proposed based on the dual Kronecker product, which allowed the screw motion to be represented as multiple dual vectors. Furthermore, the equivalence of this framework with the orthogonal-dual-tensor-based approach was derived, providing a more intuitive computational representation. The feasibility and superiority of the proposed computational framework were experimentally verified.
手眼校准是机器人应用领域的一个典型研究方向。根据旋转方程和平移方程是否解耦计算,目前的方法可分为两类:两步法和一步法。一步法和两步法一般都将此类问题转换为线性空域计算,并通过相应的计算算子来实现。由于旋转算子的蓬勃发展,两步法得到了更充分的研究。然而,由于旋转和平移一体化计算算子研究的局限性,一步法仍有很大的研究空间。二元代数作为螺丝和扳手的有效数学实体,为手眼校准一步法的发展提供了理论基础。本文首先提出了一种用于二元矩阵计算的计算算子,即二元克朗克积。随后,本文提出了一个基于对偶克朗克积的手眼校准框架,该框架可将螺旋运动表示为多个对偶矢量。此外,还推导出了该框架与基于正交-双张量方法的等价性,提供了更直观的计算表示。实验验证了所提出的计算框架的可行性和优越性。
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引用次数: 0
Sensitivity Analysis of Performance Tests for 6-DOF Serial Industrial Robots 6-DOF 串行工业机器人性能测试的灵敏度分析
Pub Date : 2024-01-24 DOI: 10.1115/1.4064573
Ling Wang, Xiaoliang Wu, Yanfeng Gao, Xiai Chen, Binrui Wang
The international standard ISO 9283:1998 is popular for performance tests of industrial robots at present. It is desirable that the tests described in this standard should be sensitive to error sources of robot end positioning/orientation. In this paper, firstly, the kinematic and the joint stiffness model parameters are identified experimentally for two models of 6-DOF (Degree of Freedom) serial in-dustrial robots (i.e., the ABB IRB 1410 and UR5 robots). Then, the standard deviations of the de-rived model parameters are obtained as error inputs for the sensitivity analysis of the performance tests including the positioning/orientation accuracy/repeatability tests. By simulating the error sen-sitivity of the positioning/orientation accuracy/repeatability test methods for industrial robots, it is analyzed whether the tests described in the ISO 9283:1998 Standard are sensitive to the focused er-ror sources, showing the limitations of the evaluation index of the ISO 9283:1998 Standard.. The results show that for 6-DOF serial industrial robots, the positioning accuracy test is the key to de-termining their motion performance. The orientation accuracy and repeatability tests are not neces-sary if the positioning accuracy and repeatability tests can be done for 6-DOF serial industrial robots. Finally, the improvement suggestion of the performance test method is proposed. The research of this paper is beneficial for improving the performance evaluation methods of industrial robots. It can also help robot manufacturing enterprises analyze and improve the positioning/orientation accura-cy/repeatability of their products.
ISO 9283:1998 国际标准是目前比较流行的工业机器人性能测试标准。该标准中描述的测试最好能对机器人末端定位/定向的误差源保持敏感。本文首先通过实验确定了两种型号的 6 自由度(Degree of Freedom)串行工业机器人(即 ABB IRB 1410 和 UR5 机器人)的运动学和关节刚度模型参数。然后,获得所设计模型参数的标准偏差,作为性能测试(包括定位/定向精度/可重复性测试)灵敏度分析的误差输入。通过模拟工业机器人定位/定向精度/重复性测试方法的误差敏感性,分析了 ISO 9283:1998 标准中描述的测试是否对重点误差源敏感,显示了 ISO 9283:1998 标准评价指标的局限性。结果表明,对于 6-DOF 串行工业机器人而言,定位精度测试是确定其运动性能的关键。如果 6-DOF 串行工业机器人可以进行定位精度和重复精度测试,则无需进行方向精度和重复精度测试。最后,提出了性能测试方法的改进建议。本文的研究有利于改进工业机器人的性能评估方法。也有助于机器人制造企业分析和改进其产品的定位/定向精度/重复性。
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引用次数: 0
期刊
Journal of Mechanisms and Robotics
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