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Effect and mechanism on the flotation desulfurization of high-sulfur bauxite by using the mixed collector of PYDH PYDH混合捕收剂对高硫铝土矿浮选脱硫的影响及机理
Pub Date : 2024-02-08 DOI: 10.37190/ppmp/183812
Han Li, Qin Zhang
Desulfurization of high sulfur bauxite is an important issue in Bayer alumina production. In this study, by using two anionic sulphydryl collectors (HX, HD) as mixed collectors (PYDH), the selectivity of flotation separation between pyrite and diaspore was improved, thereby reducing the sulfur content of high sulfur bauxite and ultimately meeting the production requirements of Bayer alumina. The findings showed that under the optimized conditions of 500 g/Mg collector, 150 g/Mg inhibitor, 200 g/Mg activator, 100 g/Mg foaming agent, and a slurry pH of 9, the sulfur content of bauxite can be reduced from 3.35% to 0.33% through one rough selection, one fine selection, and one scavenging flotation. Moreover, the interaction mechanism between mixed collectors and pyrite was studied through scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), Zeta potential analysis, and contact angle testing. SEM-EDS research confirmed that PYDH adsorbed on the surface of pyrite. The contact angle measurement analysis showed that compared to individual collectors, pretreated pyrite with mixed collectors had better hydrophobicity. Zeta potential, FTIR, and XPS results indicated that PYDH selectively adsorbed pyrite through chemical adsorption. The mixed collector PYDH is an effective collector for pyrite in high sulfur bauxite flotation desulfurization.
高硫铝土矿的脱硫是拜耳氧化铝生产中的一个重要问题。在本研究中,通过使用两种阴离子硫基捕收剂(HX、HD)作为混合捕收剂(PYDH),提高了浮选分离黄铁矿和透辉石的选择性,从而降低了高硫铝土矿的硫含量,最终满足了拜耳氧化铝的生产要求。研究结果表明,在500 g/Mg捕收剂、150 g/Mg抑制剂、200 g/Mg活化剂、100 g/Mg起泡剂和矿浆pH值为9的优化条件下,通过一次粗选、一次精选和一次扫选浮选,可将铝土矿的硫含量从3.35%降至0.33%。此外,还通过扫描电子显微镜(SEM)、傅立叶变换红外光谱(FTIR)、X 射线光电子能谱(XPS)、Zeta 电位分析和接触角测试研究了混合捕收剂与黄铁矿的相互作用机理。SEM-EDS 研究证实PYDH 吸附在黄铁矿表面。接触角测量分析表明,与单独的采集器相比,混合采集器预处理过的黄铁矿具有更好的疏水性。Zeta 电位、傅立叶变换红外光谱和 XPS 结果表明,PYDH 通过化学吸附作用选择性地吸附了黄铁矿。混合捕收剂PYDH是高硫铝土矿浮选脱硫中黄铁矿的有效捕收剂。
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引用次数: 0
Effect and mechanism on the flotation desulfurization of high-sulfur bauxite by using the mixed collector of PYDH PYDH混合捕收剂对高硫铝土矿浮选脱硫的影响及机理
Pub Date : 2024-02-08 DOI: 10.37190/ppmp/183812
Han Li, Qin Zhang
Desulfurization of high sulfur bauxite is an important issue in Bayer alumina production. In this study, by using two anionic sulphydryl collectors (HX, HD) as mixed collectors (PYDH), the selectivity of flotation separation between pyrite and diaspore was improved, thereby reducing the sulfur content of high sulfur bauxite and ultimately meeting the production requirements of Bayer alumina. The findings showed that under the optimized conditions of 500 g/Mg collector, 150 g/Mg inhibitor, 200 g/Mg activator, 100 g/Mg foaming agent, and a slurry pH of 9, the sulfur content of bauxite can be reduced from 3.35% to 0.33% through one rough selection, one fine selection, and one scavenging flotation. Moreover, the interaction mechanism between mixed collectors and pyrite was studied through scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), Zeta potential analysis, and contact angle testing. SEM-EDS research confirmed that PYDH adsorbed on the surface of pyrite. The contact angle measurement analysis showed that compared to individual collectors, pretreated pyrite with mixed collectors had better hydrophobicity. Zeta potential, FTIR, and XPS results indicated that PYDH selectively adsorbed pyrite through chemical adsorption. The mixed collector PYDH is an effective collector for pyrite in high sulfur bauxite flotation desulfurization.
高硫铝土矿的脱硫是拜耳氧化铝生产中的一个重要问题。在本研究中,通过使用两种阴离子硫基捕收剂(HX、HD)作为混合捕收剂(PYDH),提高了浮选分离黄铁矿和透辉石的选择性,从而降低了高硫铝土矿的硫含量,最终满足了拜耳氧化铝的生产要求。研究结果表明,在500 g/Mg捕收剂、150 g/Mg抑制剂、200 g/Mg活化剂、100 g/Mg起泡剂和矿浆pH值为9的优化条件下,通过一次粗选、一次精选和一次扫选浮选,可将铝土矿的硫含量从3.35%降至0.33%。此外,还通过扫描电子显微镜(SEM)、傅立叶变换红外光谱(FTIR)、X 射线光电子能谱(XPS)、Zeta 电位分析和接触角测试研究了混合捕收剂与黄铁矿的相互作用机理。SEM-EDS 研究证实PYDH 吸附在黄铁矿表面。接触角测量分析表明,与单独的采集器相比,混合采集器预处理过的黄铁矿具有更好的疏水性。Zeta 电位、傅立叶变换红外光谱和 XPS 结果表明,PYDH 通过化学吸附作用选择性地吸附了黄铁矿。混合捕收剂PYDH是高硫铝土矿浮选脱硫中黄铁矿的有效捕收剂。
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引用次数: 0
Role of maceral groups in coal beneficiation: A short review 大型矿物群在煤炭选矿中的作用:简评
Pub Date : 2024-02-07 DOI: 10.37190/ppmp/183765
An Ping, Xinran Liu, W. Xia, Yao-li Peng, Guang-yuan Xie
Macerals are the basic constituents of coal that can be distinguished and identified under the microscope. Depending on the difference in optical properties, the macerals are divided into four maceral groups, including liptinite, vitrinite, huminite and inertinite. These maceral groups not only affect coal mining and utilization but also play different roles in coal beneficiation. According to the different properties of maceral groups, they can be separated (or enriched) to provide high-quality raw materials for the coal industry. This review briefly introduces the international maceral classification system and reviews in detail the role of maceral groups in coal beneficiation combined with their properties.
宏观矿物是煤的基本成分,可以在显微镜下进行区分和识别。根据光学性质的不同,大块矿物质可分为四个大块组,包括锂辉石、矾石、腐植质和惰性石。这些大分子组不仅影响煤炭的开采和利用,而且在煤炭选矿中发挥着不同的作用。根据宏矿物群的不同性质,可以对其进行分离(或富集),为煤炭工业提供优质原料。本综述简要介绍了国际宏 观矿物分类系统,并结合宏 观矿物组的特性详细评述了宏 观矿物组在选煤中的作用。
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引用次数: 0
Role of maceral groups in coal beneficiation: A short review 大型矿物群在煤炭选矿中的作用:简评
Pub Date : 2024-02-07 DOI: 10.37190/ppmp/183765
An Ping, Xinran Liu, W. Xia, Yao-li Peng, Guang-yuan Xie
Macerals are the basic constituents of coal that can be distinguished and identified under the microscope. Depending on the difference in optical properties, the macerals are divided into four maceral groups, including liptinite, vitrinite, huminite and inertinite. These maceral groups not only affect coal mining and utilization but also play different roles in coal beneficiation. According to the different properties of maceral groups, they can be separated (or enriched) to provide high-quality raw materials for the coal industry. This review briefly introduces the international maceral classification system and reviews in detail the role of maceral groups in coal beneficiation combined with their properties.
宏观矿物是煤的基本成分,可以在显微镜下进行区分和识别。根据光学性质的不同,大块矿物质可分为四个大块组,包括锂辉石、矾石、腐植质和惰性石。这些大分子组不仅影响煤炭的开采和利用,而且在煤炭选矿中发挥着不同的作用。根据宏矿物群的不同性质,可以对其进行分离(或富集),为煤炭工业提供优质原料。本综述简要介绍了国际宏 观矿物分类系统,并结合宏 观矿物组的特性详细评述了宏 观矿物组在选煤中的作用。
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引用次数: 0
Innovative correlation relating the destruction of graphite flakes to the morphology characteristics of minerals 石墨片破坏与矿物形态特征之间的创新关联
Pub Date : 2024-02-04 DOI: 10.37190/ppmp/183655
N. Wang, Xinyang Xu, Yanxin Jiang, Zhi-tao Yuan, Jiwei Lu, Lixia Li, Qingyou Meng
The morphology characteristics (sphericity, roundness, and surface roughness) affecting the destruction of gangue minerals on graphite flakes during the grinding process were systematically analyzed. Coupled with MS and SEM, sphericity analysis showed that graphite was flaky, which was similar to muscovite but different from granulous quartz and albite, and the roundness of the four minerals from high to low was graphite, quartz, albite, and muscovite. AFM analysis showed that the surface roughness of graphite and muscovite was very low compared to that of quartz and albite (higher than quartz). The size and crystal integrity of graphite flakes were both destroyed by gangues during the grinding process, and the destruction of quartz and albite was serious compared to that of muscovite. Sphericity dominantly affected the destruction: the larger the sphericity, the more serious the destruction, which was also negatively related to roundness but positively related to surface roughness.
系统分析了研磨过程中影响石墨片上煤矸石矿物破坏的形态特征(球度、圆度和表面粗糙度)。结合 MS 和 SEM,球度分析表明,石墨呈片状,与黝帘石相似,但与粒状石英和白云石不同;四种矿物的圆度从高到低依次为石墨、石英、白云石和黝帘石。原子力显微镜分析表明,与石英和白云石相比,石墨和黝帘石的表面粗糙度非常低(高于石英)。在研磨过程中,石墨薄片的尺寸和晶体完整性都受到了甘石的破坏,石英和白云石的破坏程度比云母石严重。球度是影响破坏的主要因素:球度越大,破坏越严重,这也与圆度呈负相关,但与表面粗糙度呈正相关。
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引用次数: 0
Innovative correlation relating the destruction of graphite flakes to the morphology characteristics of minerals 石墨片破坏与矿物形态特征之间的创新关联
Pub Date : 2024-02-04 DOI: 10.37190/ppmp/183655
N. Wang, Xinyang Xu, Yanxin Jiang, Zhi-tao Yuan, Jiwei Lu, Lixia Li, Qingyou Meng
The morphology characteristics (sphericity, roundness, and surface roughness) affecting the destruction of gangue minerals on graphite flakes during the grinding process were systematically analyzed. Coupled with MS and SEM, sphericity analysis showed that graphite was flaky, which was similar to muscovite but different from granulous quartz and albite, and the roundness of the four minerals from high to low was graphite, quartz, albite, and muscovite. AFM analysis showed that the surface roughness of graphite and muscovite was very low compared to that of quartz and albite (higher than quartz). The size and crystal integrity of graphite flakes were both destroyed by gangues during the grinding process, and the destruction of quartz and albite was serious compared to that of muscovite. Sphericity dominantly affected the destruction: the larger the sphericity, the more serious the destruction, which was also negatively related to roundness but positively related to surface roughness.
系统分析了研磨过程中影响石墨片上煤矸石矿物破坏的形态特征(球度、圆度和表面粗糙度)。结合 MS 和 SEM,球度分析表明,石墨呈片状,与黝帘石相似,但与粒状石英和白云石不同;四种矿物的圆度从高到低依次为石墨、石英、白云石和黝帘石。原子力显微镜分析表明,与石英和白云石相比,石墨和黝帘石的表面粗糙度非常低(高于石英)。在研磨过程中,石墨薄片的尺寸和晶体完整性都受到了甘石的破坏,石英和白云石的破坏程度比云母石严重。球度是影响破坏的主要因素:球度越大,破坏越严重,这也与圆度呈负相关,但与表面粗糙度呈正相关。
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引用次数: 0
Gravity-based pre-concentration strategies for complex rare earth ore containing niobium and zirconium 基于重力的含铌和锆复杂稀土矿预选策略
Pub Date : 2024-02-02 DOI: 10.37190/ppmp/183609
Mingliang Zhou, Lixia Li, Feifei Liu, Zhichao Liu, Naci Emre Altun, Zhi-tao Yuan, Jiongtian Liu
The Balzhe rare earth mine, renowned for its rich reservoirs of niobium, zirconium, and rare earth elements, poses a unique challenge due to its diverse and interbedded mineral composition. Despite the abundance of these elements, their valuable grade remains notably low, falling short of economic thresholds. To this end, pre-concentration of valuable minerals to discard gangue minerals before flotation would be an economical option. In response, this study delves into the feasibility of gravity-induced pre-concentration, aiming to segregate valuable minerals from gangue for subsequent flotation processes. Conducting float-and-sink tests on varied particle sizes (-2+0.5 mm, -0.5+0.074 mm, and -0.074+0.02 mm) within heavy liquids of specific gravities (ranging from 2.55 to 2.85), the study reveals the effectiveness of gravity separation. Notably, particles sized -2+0.5 mm and -0.074+0.02 mm demonstrated superior separation performance over the -0.5+0.074 mm fraction. Comparative analysis of diverse gravity separation equipment unveiled compelling results. The dense medium cyclone separator showcased impressive recovery rates and high-grade concentrates of Nb2O5, ZrO2, and total rare earth oxides (TREO) at 0.34%, 8.20%, and 0.41%, respectively, surpassing the sand table's performance for -2+0.5 mm particles. Conversely, for -0.5+0.074 mm particles, the shaking table exhibited optimal separation efficiency, yielding grades of Nb2O5, ZrO2, and TREO at 0.37%, 4.08%, and 0.44%, with substantial recovery values. Ultimately, the Knelson centrifugal separator proved most effective for -0.074+0.02 mm particles, yielding notable grades and recoveries of Nb2O5, ZrO2, and TREO. This study underscores the promising potential of gravity-induced pre-concentration techniques for enhancing the recovery of valuable elements from the complex Balzhe rare earth ore, offering critical insights into optimizing mineral extraction processes.
巴尔泽稀土矿以其丰富的铌、锆和稀土元素储藏而闻名于世,由于其矿物成分多样且相互交错,该矿面临着独特的挑战。尽管这些元素储量丰富,但其有价值的品位仍然很低,达不到经济阈值。为此,在浮选前对有价值矿物进行预选以剔除矸石矿物将是一种经济的选择。为此,本研究深入探讨了重力诱导预富集的可行性,旨在将有价矿物从矸石中分离出来,以用于后续的浮选工艺。在比重为 2.55 至 2.85 的重液中,对不同粒度(-2+0.5 毫米、-0.5+0.074 毫米和-0.074+0.02 毫米)的颗粒进行浮沉试验,研究揭示了重力分离的有效性。值得注意的是,粒度为-2+0.5 毫米和-0.074+0.02 毫米的颗粒比-0.5+0.074 毫米的颗粒具有更好的分离性能。对各种重力分离设备的比较分析得出了令人信服的结果。致密介质旋风分离器的回收率和高品位 Nb2O5、ZrO2 和总稀土氧化物 (TREO) 精矿的回收率令人印象深刻,分别为 0.34%、8.20% 和 0.41%,超过了 -2+0.5 毫米颗粒的砂台性能。相反,对于 -0.5+0.074 毫米的颗粒,振动台表现出最佳的分离效率,得到的 Nb2O5、ZrO2 和 TREO 品位分别为 0.37%、4.08% 和 0.44%,回收率非常高。最终,Knelson 离心分离器被证明对 -0.074+0.02 毫米的颗粒最为有效,可获得显著的 Nb2O5、ZrO2 和 TREO 品位和回收率。这项研究强调了重力诱导预富集技术在提高复杂的巴尔泽稀土矿中有价值元素回收率方面的巨大潜力,为优化矿物提取工艺提供了重要启示。
{"title":"Gravity-based pre-concentration strategies for complex rare earth ore containing niobium and zirconium","authors":"Mingliang Zhou, Lixia Li, Feifei Liu, Zhichao Liu, Naci Emre Altun, Zhi-tao Yuan, Jiongtian Liu","doi":"10.37190/ppmp/183609","DOIUrl":"https://doi.org/10.37190/ppmp/183609","url":null,"abstract":"The Balzhe rare earth mine, renowned for its rich reservoirs of niobium, zirconium, and rare earth elements, poses a unique challenge due to its diverse and interbedded mineral composition. Despite the abundance of these elements, their valuable grade remains notably low, falling short of economic thresholds. To this end, pre-concentration of valuable minerals to discard gangue minerals before flotation would be an economical option. In response, this study delves into the feasibility of gravity-induced pre-concentration, aiming to segregate valuable minerals from gangue for subsequent flotation processes. Conducting float-and-sink tests on varied particle sizes (-2+0.5 mm, -0.5+0.074 mm, and -0.074+0.02 mm) within heavy liquids of specific gravities (ranging from 2.55 to 2.85), the study reveals the effectiveness of gravity separation. Notably, particles sized -2+0.5 mm and -0.074+0.02 mm demonstrated superior separation performance over the -0.5+0.074 mm fraction. Comparative analysis of diverse gravity separation equipment unveiled compelling results. The dense medium cyclone separator showcased impressive recovery rates and high-grade concentrates of Nb2O5, ZrO2, and total rare earth oxides (TREO) at 0.34%, 8.20%, and 0.41%, respectively, surpassing the sand table's performance for -2+0.5 mm particles. Conversely, for -0.5+0.074 mm particles, the shaking table exhibited optimal separation efficiency, yielding grades of Nb2O5, ZrO2, and TREO at 0.37%, 4.08%, and 0.44%, with substantial recovery values. Ultimately, the Knelson centrifugal separator proved most effective for -0.074+0.02 mm particles, yielding notable grades and recoveries of Nb2O5, ZrO2, and TREO. This study underscores the promising potential of gravity-induced pre-concentration techniques for enhancing the recovery of valuable elements from the complex Balzhe rare earth ore, offering critical insights into optimizing mineral extraction processes.","PeriodicalId":508651,"journal":{"name":"Physicochemical Problems of Mineral Processing","volume":"15 3","pages":""},"PeriodicalIF":0.0,"publicationDate":"2024-02-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139869350","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Current status of research on nanobubbles in particle flotation 颗粒浮选中的纳米气泡研究现状
Pub Date : 2024-02-02 DOI: 10.37190/ppmp/183613
Jian Chen, Jun Chen, Yali Cheng
Froth flotation, as one of the most widely used separation approaches in mineral processing, is commonly used to recover valuable components from minerals. However, maintaining high flotation efficiencies is a serious challenge for conventional froth flotation in the face of decreasing particle size of the minerals to be sorted. To date, there have been plenty of reports on the software of nano-bubbles (NBS) in flotation, and the experimental consequences show that nano-bubbles' introduction has given rise to improvement's different grades in the recovery of varieties of minerals, which highlights the great potential of nano-bubbles for mineral flotation. Nanobubbles have smaller bubble radii and unusually high stability compared to conventional flotation bubbles, and their related behavior in flotation has been a hot research topic. This paper reviews some of the methods of preparing nanobubbles, equipment techniques for characterizing nanobubbles, factors affecting their stability, and some of the popular doctrines. In particular, the reinforcing mechanism of nanobubbles in the particle flotation process is discussed, first, the nanobubbles improve the electrostatic attractiveness with the particles by achieving the charge inversion while the nanobubbles that was adsorbed on the particles' surface will cover a share of the charge, which decreases the electrostatic repulsive force between the particles; and second, the nanobubbles can act as a bridge between the surfaces of the two particles, which advances the agglomeration between the particles. This review aims to be able to further advance the research related to the industrialization of nanobubbles.
浮选是矿物加工中应用最广泛的分离方法之一,通常用于从矿物中回收有价值的成分。然而,面对待选矿物粒度的不断减小,保持高浮选效率是传统泡沫浮选法面临的严峻挑战。迄今为止,已有大量关于纳米气泡(NBS)在浮选中的应用的报道,实验结果表明,纳米气泡的引入使各种矿物的回收率得到了不同程度的提高,凸显了纳米气泡在矿物浮选中的巨大潜力。与传统浮选气泡相比,纳米气泡具有更小的气泡半径和异常高的稳定性,其在浮选中的相关行为一直是研究的热点。本文综述了纳米气泡的一些制备方法、表征纳米气泡的设备技术、影响纳米气泡稳定性的因素以及一些流行的学说。其中特别讨论了纳米气泡在颗粒浮选过程中的强化机理:首先,纳米气泡通过实现电荷反转来提高与颗粒的静电吸引力,同时吸附在颗粒表面的纳米气泡会覆盖一部分电荷,从而减小颗粒间的静电排斥力;其次,纳米气泡可以作为两个颗粒表面之间的桥梁,促进颗粒间的团聚。本综述旨在进一步推动与纳米气泡产业化相关的研究。
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引用次数: 0
Coupling effect between magnetic wires and its influence on high gradient magnetic separation performance 磁力线之间的耦合效应及其对高梯度磁分离性能的影响
Pub Date : 2024-02-02 DOI: 10.37190/ppmp/183620
Yaxiong Jiang, Jianwu Zeng, Mengbing Cao, Weijun Yu, Enlong Xie, Luzheng Chen
High gradient magnetic separation (HGMS) is effective for the separation of weakly magnetic minerals, and this method is achieved through the use of matrix, which is made of huge numbers of rod wires. So that the coupling effect of magnetic field and flow field between wires has a marked effect on the HGMS performance. In the investigation, the coupling effect between magnetic wires and its influence on high gradient magnetic separation performance were theoretically described and simulated using COMSOL Multiphysics. It is found that the magnetic field round a wire would be affected by the neighboring wires, and then a coupling effect of magnetic field between wires was produced, increasing the magnetic induction intensity on the upstream and downstream of wire surface. And the coupling effect of flow field could increase the slurry velocity at the regions of the wire surface with azimuth angles of 0° and 90°, which is beneficial for the selective capture of wire. These simulated results were basically validated with the experimental separation, using an innovative Magnetic Capture Analysis Method. It is found that the wire spacing has significant effect on the coupling effect of magnetic wires, and a critical spacing for wires could achieve an excellent coupling effect, which is beneficial for the improvement of HGMS performance. This investigation contributes to improve HGMS performance in concentrating fine weakly magnetic ores.
高梯度磁选(HGMS)对弱磁性矿物的分离非常有效,这种方法是通过使用由大量棒线组成的基体来实现的。因此,磁场和导线间流场的耦合效应对 HGMS 的性能有显著影响。在研究中,使用 COMSOL Multiphysics 对磁力线之间的耦合效应及其对高梯度磁分离性能的影响进行了理论描述和模拟。研究发现,磁力线周围的磁场会受到相邻磁力线的影响,进而产生磁力线之间的磁场耦合效应,增加磁力线表面上下游的磁感应强度。流场的耦合效应可以提高金属丝表面方位角为 0° 和 90° 区域的浆料速度,有利于金属丝的选择性捕获。利用创新的磁捕获分析方法,这些模拟结果与实验分离结果进行了基本验证。研究发现,磁导线间距对磁导线耦合效果有显著影响,临界磁导线间距可实现极佳的耦合效果,有利于提高 HGMS 性能。这项研究有助于提高 HGMS 在精选细粒弱磁性矿石时的性能。
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引用次数: 0
Coupling effect between magnetic wires and its influence on high gradient magnetic separation performance 磁力线之间的耦合效应及其对高梯度磁分离性能的影响
Pub Date : 2024-02-02 DOI: 10.37190/ppmp/183620
Yaxiong Jiang, Jianwu Zeng, Mengbing Cao, Weijun Yu, Enlong Xie, Luzheng Chen
High gradient magnetic separation (HGMS) is effective for the separation of weakly magnetic minerals, and this method is achieved through the use of matrix, which is made of huge numbers of rod wires. So that the coupling effect of magnetic field and flow field between wires has a marked effect on the HGMS performance. In the investigation, the coupling effect between magnetic wires and its influence on high gradient magnetic separation performance were theoretically described and simulated using COMSOL Multiphysics. It is found that the magnetic field round a wire would be affected by the neighboring wires, and then a coupling effect of magnetic field between wires was produced, increasing the magnetic induction intensity on the upstream and downstream of wire surface. And the coupling effect of flow field could increase the slurry velocity at the regions of the wire surface with azimuth angles of 0° and 90°, which is beneficial for the selective capture of wire. These simulated results were basically validated with the experimental separation, using an innovative Magnetic Capture Analysis Method. It is found that the wire spacing has significant effect on the coupling effect of magnetic wires, and a critical spacing for wires could achieve an excellent coupling effect, which is beneficial for the improvement of HGMS performance. This investigation contributes to improve HGMS performance in concentrating fine weakly magnetic ores.
高梯度磁选(HGMS)对弱磁性矿物的分离非常有效,这种方法是通过使用由大量棒线组成的基体来实现的。因此,磁场和导线间流场的耦合效应对 HGMS 的性能有显著影响。在研究中,使用 COMSOL Multiphysics 对磁力线之间的耦合效应及其对高梯度磁分离性能的影响进行了理论描述和模拟。研究发现,磁力线周围的磁场会受到相邻磁力线的影响,进而产生磁力线之间的磁场耦合效应,增加磁力线表面上下游的磁感应强度。流场的耦合效应可以提高金属丝表面方位角为 0° 和 90° 区域的浆料速度,有利于金属丝的选择性捕获。利用创新的磁捕获分析方法,这些模拟结果与实验分离结果进行了基本验证。研究发现,磁导线间距对磁导线耦合效果有显著影响,临界磁导线间距可实现极佳的耦合效果,有利于提高 HGMS 性能。这项研究有助于提高 HGMS 在精选细粒弱磁性矿石时的性能。
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引用次数: 0
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Physicochemical Problems of Mineral Processing
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