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Failure analysis of large-size drilling tools in the oil and gas industry 石油天然气行业大型钻具的故障分析
Pub Date : 2024-04-03 DOI: 10.1115/1.4065250
Mingjie Cai, Mingmin He, Leichuan Tan, Dan Mao, Jinchao Xiao
The safety problem of large-size drilling tools in large-size boreholes has become increasingly prominent with the exploration and development of deep and ultradeep wells. This study analyzes the causes of large-size drilling tool failures from the engineering point of view via statistical analysis, experimental material test, and vibration and bending analyses. Results show that the violent downhole vibration changes the drilling tool's mechanical properties. These changes results in an uneven distribution of hardness and reduced impact work, finally leading to the initiation of fatigue cracks at stress concentration points. Drilling tool bending is closely related to drilling parameters and BHA configuration. Unreasonable BHA configuration and drilling parameters increase BHA bending and accelerate fatigue failure. Once a crack is generated, the corrosive ions in water-based drilling fluids invade the microcrack, causing the corrosion of the drilling tool material. As a result, the strength is reduced, and the fracture is aggravated. Therefore, measures for preventing the failure of large-size drilling tools are proposed. We hope that the results of this work can provide useful guidance for drilling engineers.
随着深井和超深井的勘探和开发,大型钻具在大型井眼中的安全问题日益突出。本研究通过统计分析、材料实验测试、振动和弯曲分析,从工程学角度分析了大尺寸钻具失效的原因。结果表明,剧烈的井下振动改变了钻具的机械性能。这些变化导致硬度分布不均和冲击功降低,最终导致应力集中点出现疲劳裂纹。钻具弯曲与钻井参数和 BHA 配置密切相关。不合理的 BHA 配置和钻井参数会增加 BHA 的弯曲,加速疲劳失效。一旦产生裂缝,水基钻井液中的腐蚀性离子就会侵入微裂缝,导致钻具材料腐蚀。结果,强度降低,断裂加剧。因此,我们提出了防止大型钻具失效的措施。我们希望这项工作的成果能为钻井工程师提供有益的指导。
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引用次数: 0
RETROFITING NATURAL-GAS FIRED BOILER FOR HYDROGEN COMBUSTION: OPERATIONAL PERFORMANCE AND NOX EMISSIONS 改装天然气锅炉以燃烧氢气:运行性能和氮氧化物排放
Pub Date : 2024-03-28 DOI: 10.1115/1.4065205
M. Nemitallah, M. Aliyu, Mohammed Hamdy, Mohamed A. Habib
The effects of hydrogen fraction (HF: volumetric fraction of H2 in the fuel mixture of CH4+H2) from 0 to 100% - by vol, on thermal and environmental performance of a 207-MW industrial water tube boiler are investigated numerically at fixed excess air factor, λ=1.15. This study aims to determine the hardware modifications required for boilers to be retrofitted for pure hydrogen operation and investigates how NOx emissions are affected by hydrogen enrichment. The results showed insignificant increases in maximum combustion temperature with increasing the HF, through the distributions of temperature profiles are distinct. In reference to the basic methane combustion, H2 flames resulted in positive temperature rise in the vicinity of the burner. Increasing the HF from 0% to 2% resulted in higher average thermal NOx emissions at the boiler exit section from 37 up to 1284 ppm, then it decreased to 1136 ppm at HF=30%, and later it leveled up to 1474 ppm at HF=100%. The spots for higher differences in NO formation compared to the reference case are shifted downstream at higher HFs. The effect of hydrogen enrichment on CO2 and H2O as radiation sources, as well as the volumetric absorption radiation of the furnace wall and the heat flux at furnace surfaces, have all been presented in relation to the effect of hydrogen addition on boiler performance.
在固定过剩空气系数 λ=1.15 的条件下,通过数值方法研究了氢组分(HF:CH4+H2 燃料混合物中 H2 的体积分数)从 0 到 100%(按体积计算)对 207-MW 工业水管锅炉热性能和环境性能的影响。这项研究旨在确定锅炉改装为纯氢运行所需的硬件改造,并研究氮氧化物排放如何受到氢气富集的影响。结果表明,随着氢氟酸的增加,最大燃烧温度的增加并不明显,但温度曲线的分布却截然不同。与基本的甲烷燃烧相比,氢火焰会导致燃烧器附近的温度上升。氢氟酸从 0% 增加到 2% 会导致锅炉出口部分的平均热氮氧化物排放量从 37 ppm 增加到 1284 ppm,然后在氢氟酸=30% 时减少到 1136 ppm,随后在氢氟酸=100% 时达到 1474 ppm。与参考情况相比,氮氧化物形成差异较大的点在氢氟酸较高时向下游移动。氢气富集对作为辐射源的 CO2 和 H2O 的影响,以及炉壁的体积吸收辐射和炉面热通量,都与氢气添加对锅炉性能的影响有关。
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引用次数: 0
Assessing Hydrogen-Ammonia Ratios to Achieve Rapid Kernel Inception in Spark Ignition Engines 评估氢氨比以实现火花点火发动机的快速内核启动
Pub Date : 2024-03-28 DOI: 10.1115/1.4065198
Yuchao Yan, Tansu Shang, Lingmin Li, Zhen-tao Liu, Jinlong Liu
In the quest for decarbonizing internal combustion engines, ammonia (NH3) is recognized as a viable alternative fuel due to its zero-carbon emission profile, positioning it as a potential substitute for conventional petroleum fuels. However, the suboptimal combustion characteristics of ammonia pose challenges for its direct application in engines. The introduction of hydrogen (H2) as a combustion enhancer shows promise in improving ammonia viability for engine use. While previous studies have confirmed the benefits of hydrogen addition to ammonia for enhanced engine performance, comprehensive analysis on the precise ammonia-to-hydrogen ratio for optimal efficacy remains scarce. This research aims to bridge this gap by evaluating hydrogen-ammonia mixtures for achieving methane-equivalent laminar flame speeds under typical engine conditions, with a focus on the kernel inception process primarily driven by laminar flames. The findings indicate that a minimum of 20% hydrogen mixed with ammonia is necessary to facilitate a rapid spark inception, although it does not reach the laminar flame speed of methane. Additionally, employing a high compression ratio and operating near stoichiometry could lower the required hydrogen-ammonia ratio. Considering the challenges in generating ample hydrogen with NH3 dissociators and the need for operational conditions like full-load and low-speed to lessen hydrogen demand, ammonia-hydrogen fuel blends are deemed most suitable for stationary engine applications in the near term.
在追求内燃机脱碳的过程中,氨(NH3)因其零碳排放特性而被认为是一种可行的替代燃料,有望成为传统石油燃料的替代品。然而,氨的次优燃烧特性给其在发动机中的直接应用带来了挑战。引入氢气(H2)作为燃烧增强剂,有望提高氨在发动机中的使用可行性。虽然之前的研究已经证实了在氨中添加氢气对提高发动机性能的益处,但关于氨与氢气的精确比例以达到最佳功效的全面分析仍然很少。本研究旨在通过评估氢氨混合物,在典型发动机条件下实现甲烷等效层流火焰速度,重点关注主要由层流火焰驱动的内核萌发过程,从而弥补这一差距。研究结果表明,至少需要 20% 的氢气与氨气混合,才能促进火花的快速萌发,尽管它达不到甲烷的层焰速度。此外,采用高压缩比和接近化学计量的操作方式可以降低所需的氢氨比例。考虑到使用 NH3 解离器产生充足氢气所面临的挑战,以及在满负荷和低速等运行条件下减少氢气需求的需要,氨氢混合燃料被认为在短期内最适合固定发动机应用。
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引用次数: 0
NOx Emission Predictions in Gas Turbines through Integrated Data-Driven Machine Learning Approaches 通过综合数据驱动的机器学习方法预测燃气轮机的氮氧化物排放量
Pub Date : 2024-03-28 DOI: 10.1115/1.4065200
Kazi Ekramul Hoque, Tahiya Hossain, Abm Mominul Haque, Md. Abdul Karim Miah, MD Azazul Haque
The reduction of NOx emissions is a paramount endeavor in contemporary engineering and energy production, as these emissions are closely linked to adverse environmental and health impacts. The prediction of NOx emission from gas turbines through several integrated data-driven machine learning methods have been evaluated in study. The study also assesses the performance of ensemble machine learning models in comparison to conventional methods, with results indicating the superior accuracy of ensemble models. Specifically, the Random Forest model achieved an accuracy rate of 91.68%, XGBoost yielded an accuracy of 91.54%, and CATBoost exhibited the highest accuracy at 92.76%. These findings highlight the capability of data-driven machine learning techniques to enhance NOx emission predictions in gas turbines. This enhancement aids in the development and implementation of more effective control and mitigation strategies in practical applications. Through the application these advanced machine learning approaches, the gas turbine industry can play a pivotal role in minimizing its environmental impact while optimizing operational efficiency. This study also provides valuable insights into the effectiveness of ensemble machine learning models, advancing our understanding of their capabilities in addressing the critical issue of NOx emissions from gas turbines.
减少氮氧化物排放是当代工程和能源生产中的一项重要工作,因为这些排放与不利的环境和健康影响密切相关。本研究评估了通过几种综合数据驱动的机器学习方法预测燃气轮机氮氧化物排放的情况。研究还评估了集合机器学习模型与传统方法相比的性能,结果表明集合模型具有更高的准确性。具体来说,随机森林模型的准确率为 91.68%,XGBoost 的准确率为 91.54%,而 CATBoost 的准确率最高,为 92.76%。这些发现凸显了数据驱动的机器学习技术在提高燃气轮机氮氧化物排放预测方面的能力。这种提升有助于在实际应用中开发和实施更有效的控制和减排策略。通过应用这些先进的机器学习方法,燃气轮机行业可以在优化运行效率的同时最大限度地减少对环境的影响。这项研究还提供了有关集合机器学习模型有效性的宝贵见解,促进了我们对这些模型在解决燃气轮机氮氧化物排放这一关键问题方面能力的了解。
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引用次数: 0
Dynamics of water sighting and injection mechanisms in fishbone branch wells in bottomwater reservoirs 底层水水库鱼骨支井的见水动态和注水机制
Pub Date : 2024-03-28 DOI: 10.1115/1.4065199
Guoqing Zhang, Chunxue Cui, Zhijun Zhou, Juan Wang, Jian Zhang, Guifeng Hou
Herringbone well is effective in improving productivity for bottom-water reservoir, however, the main problem faced in the exploitation of bottom water reservoir is the ridge and cone of bottom water during the process of waterflooding, which leads to the decline of oil production. Therefore, predicting the breakthrough time and location of herringbone wells in bottom water reservoirs and then adjust the water injection measures are of great significance for improving production and development. In this paper, by establishing a three-dimensional coning model of bottom water to study the dynamic performance of bottom water rises, and the sequence of breakthrough position is determined by studying the breakthrough time along the wellbore. Based on the reservoir numerical simulation, carry out the comprehensive adjustment of water injection mechanism, develops the water injection scheme under the combination arrangement of vertical wells and herringbone well. The results show that the bottom water breakthrough position of the branch well is mainly near the heel of the main branch or near the middle subsidence, and the recovery rate is the highest when the branch Angle is 45°. The longer the shut-in time, the higher the recovery. The study is of great significance to optimize the layout and spatial structure, determine a reasonable working system, delay water channeling, and increase the cumulative production of herringbone wells.
人字井对提高底水油藏的生产率很有效,但底水油藏开采中面临的主要问题是注水过程中底水的脊锥,导致石油产量下降。因此,预测底水油藏人字井的突破时间和位置,进而调整注水措施,对提高产量和开发水平具有重要意义。本文通过建立底层水三维锥形模型来研究底层水上升的动态性能,并通过研究沿井筒的突破时间来确定突破位置的先后顺序。在储层数值模拟的基础上,对注水机理进行综合调整,制定了竖井与人字井组合布置下的注水方案。结果表明,分支井底水突破位置主要在主分支跟部附近或中沉部附近,分支角为45°时采收率最高。关井时间越长,回采率越高。该研究对优化人字井布局和空间结构,确定合理的工作制度,延缓窜水,提高人字井累计产量具有重要意义。
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引用次数: 0
Artificial Intelligence for thermal energy storage enhancement: A Comprehensive Review 人工智能用于增强热能储存:全面回顾
Pub Date : 2024-03-28 DOI: 10.1115/1.4065197
T. Chekifi, M. Boukraa, Amine Benmoussa
Thermal energy storage (TES) plays a pivotal role in a wide array of energy systems, offering a highly effective means to harness renewable energy sources, trim energy consumption and costs, reduce environmental impact, and bolster the adaptability and dependability of power grids. Concurrently, artificial intelligence (AI) has risen in prominence for optimizing and fine-tuning TES systems. Various AI techniques, such as particle swarm optimization, artificial neural networks, support vector machines, and adaptive neuro-fuzzy inference systems, have been extensively explored in the realm of energy storage. This study provides a comprehensive overview of how AI, across diverse applications, categorizes, and optimizes energy systems. The study critically evaluates the effectiveness of these AI technologies, highlighting their impressive accuracy in achieving a range of objectives. Through a thorough analysis, the paper also offers valuable recommendations and outlines future research directions, aiming to inspire innovative concepts and advancements in leveraging AI for TESS. By bridging the gap between TES and AI techniques, this study contributes significantly to the progress of energy systems, enhancing their efficiency, reliability, and sustainability. The insights gleaned from this research will be invaluable for researchers, engineers, and policymakers, aiding them in making well-informed decisions regarding the design, operation, and management of energy systems integrated with TES.
热能储存(TES)在各种能源系统中发挥着举足轻重的作用,为利用可再生能源、降低能耗和成本、减少对环境的影响以及增强电网的适应性和可靠性提供了一种高效的手段。与此同时,人工智能(AI)在优化和微调 TES 系统方面的作用也日益突出。粒子群优化、人工神经网络、支持向量机和自适应神经模糊推理系统等各种人工智能技术已在储能领域得到广泛探索。本研究全面概述了人工智能在各种应用中如何对能源系统进行分类和优化。研究对这些人工智能技术的有效性进行了批判性评估,强调了它们在实现一系列目标方面令人印象深刻的准确性。通过深入分析,论文还提出了宝贵的建议,并概述了未来的研究方向,旨在激发创新理念,推动人工智能在 TESS 中的应用。通过弥合 TES 与人工智能技术之间的差距,本研究为能源系统的进步做出了重大贡献,提高了能源系统的效率、可靠性和可持续性。从这项研究中获得的见解对研究人员、工程师和政策制定者来说非常宝贵,有助于他们在设计、运行和管理集成了 TES 的能源系统时做出明智的决策。
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引用次数: 0
Nanofluids and nanocomposite membranes for enhanced CO2 capture: A Comprehensive Review 用于增强二氧化碳捕获的纳米流体和纳米复合膜:全面回顾
Pub Date : 2024-03-22 DOI: 10.1115/1.4065147
Dirar Aletan, E. Shirif, SD Jacob Muthu
The increasing concentration of greenhouse gasses in Earth's atmosphere is a critical concern, of which 75% of carbon dioxide (CO2) emissions are from the combustion of fossil fuels. This rapid increase in emissions led to irredeemable damages to ecosystems such as climate change, acid rain, etc. As a result, industries and academia have focused on developing innovative and cost-effective technologies for CO2 capture and storage (CCS). Physical/chemical absorption using amine and membrane-based technologies are generally used in CCS systems. However, the inherent technical and cost-effective limitations of these techniques directed their attention toward applying nanotechnologies for CCS systems. Here, the researchers have focused on infusing nanoparticles (NPs) into existing CCS technologies. The NPs could either be suspended in a base fluid to create nanofluids (NFs) or infused with membrane base materials to create nanocomposite membranes for enhanced carbon capture capabilities. This review paper investigates the manufacturing methods, characterization techniques and various mechanisms to analyze the impact of nanoparticles-infused nanofluids and nanocomposite membranes for CO2 capture. Finally, the paper summarises the factors associated with the two technologies and then outlines the drawbacks and benefits of incorporating NPs for CCS applications.
地球大气中温室气体浓度的不断增加是一个令人严重关切的问题,其中 75% 的二氧化碳(CO2)排放来自化石燃料的燃烧。排放量的迅速增加对生态系统造成了不可挽回的破坏,如气候变化、酸雨等。因此,工业界和学术界都致力于开发具有成本效益的二氧化碳捕集与封存(CCS)创新技术。在 CCS 系统中,通常使用胺和膜技术进行物理/化学吸收。然而,这些技术固有的技术和成本效益限制将他们的注意力引向了将纳米技术应用于 CCS 系统。在这里,研究人员将重点放在将纳米颗粒(NPs)注入现有的 CCS 技术中。NPs 可以悬浮在基础流体中,形成纳米流体 (NFs),也可以注入膜基础材料中,形成纳米复合膜,增强碳捕获能力。本综述论文研究了制造方法、表征技术和各种机制,以分析注入纳米粒子的纳米流体和纳米复合膜对二氧化碳捕获的影响。最后,本文总结了与这两种技术相关的因素,然后概述了将纳米粒子用于 CCS 应用的缺点和益处。
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引用次数: 0
State of Health Estimation for Sustainable Electric Vehicle Batteries Using Temporal-Enhanced Self-Attention Graph Neural Networks 利用时态增强自注意力图神经网络估算可持续电动汽车电池的健康状况
Pub Date : 2024-03-22 DOI: 10.1115/1.4065146
Yixin Zhao, Sara Behdad
Electric vehicles (EVs) have emerged as an environmentally friendly alternative to conventional fuel vehicles. Lithium-ion batteries are the major energy source for EVs, but they degrade under dynamic operating conditions. Accurate estimation of battery state of health (SOH) is important for sustainability as it quantifies battery condition, influences reuse possibilities, and helps alleviate capacity degradation, which finally impacts battery lifespan and energy efficiency. In this paper, a self-attention graph neural network combined with long short-term memory (LSTM) is introduced by focusing on using temporal and spatial dependencies in battery data. The LSTM layer utilizes a sliding window to extract temporal dependencies in the battery health factors. Two different approaches to the graph construction layer are subsequently developed: health factor-based and window-based graph. Each approach emphasizes the interconnections between individual health factors and exploits temporal features in a deeper way, respectively. The self-attention mechanism is used to compute the adjacent weight matrix, which measures the strength of interactions between nodes in the graph. The impact of the two graph structures on the model performance is discussed. The model accuracy and computational cost of the proposed model are compared with the individual LSTM and GRU models.
电动汽车(EV)已成为传统燃油汽车的环保替代品。锂离子电池是电动汽车的主要能源,但它们会在动态运行条件下退化。准确估计电池的健康状况(SOH)对可持续发展非常重要,因为它能量化电池状况,影响再利用的可能性,并有助于缓解容量衰减,最终影响电池寿命和能源效率。本文通过重点利用电池数据中的时间和空间依赖关系,介绍了一种与长短期记忆(LSTM)相结合的自注意图神经网络。LSTM 层利用滑动窗口提取电池健康因素的时间依赖性。随后开发了两种不同的图构建层方法:基于健康因素的图和基于窗口的图。这两种方法分别强调单个健康因素之间的相互联系,并以更深入的方式利用时间特征。自我关注机制用于计算相邻权重矩阵,该矩阵可衡量图中节点之间的交互强度。讨论了两种图结构对模型性能的影响。比较了所提模型与单个 LSTM 和 GRU 模型的模型精度和计算成本。
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引用次数: 0
Combined supercritical CO2 Brayton cycle and Organic Rankine Cycle for exhaust heat recovery 超临界二氧化碳布雷顿循环和有机郎肯循环相结合的废热回收系统
Pub Date : 2024-03-14 DOI: 10.1115/1.4065080
R. Carapellucci, Davide Di Battista
In order to reduce energy consumption and related CO2 emissions, waste heat recovery is considered a viable opportunity in several economic sectors, with particular attention on industry and transportation. Among different proposed technologies, thermodynamic cycles using suitable organic working fluids seem to be promising options, and the possibility of combining two different cycles improves the final recovered energy. In this paper, a combination of Brayton and Rankine cycles is proposed: the upper cycle has carbon dioxide as the working fluid, in supercritical phase (sCO2), while the bottomed Rankine section is performed by an organic fluid (ORC). This combined unit is applied to recover the exhaust energy of the flue gases of an internal combustion engine (ICE) for the transportation sector. The sCO2 Brayton cycle is directly facing the exhaust gases, and it should dispose a certain amount of energy at lower pressure, which can be furtherly recovered by the ORC-unit. A specific mathematical model has been developed, which makes use of experimental data of the engine to assess a realistic final recoverable energy. The model is able to evaluate the performance of each subsection of the recovery, highlighting the interactions and possible trade-offs between them. Hence, the combined system can be optimized from a global point-of-view, identifying the most influencing operating parameters and also considering a regeneration stage in the ORC unit.
为了减少能源消耗和相关的二氧化碳排放,余热回收被认为是多个经济领域的可行机会,尤其是工业和交通领域。在各种建议的技术中,使用合适的有机工作流体的热力学循环似乎是很有前途的选择,而将两种不同的循环结合起来的可能性提高了最终回收的能量。本文提出了一种布雷顿循环和朗肯循环的组合:上部循环以二氧化碳作为超临界相(sCO2)的工作流体,而底部朗肯部分则由有机流体(ORC)执行。这种组合装置可用于回收运输行业内燃机 (ICE) 烟气中的废气能量。sCO2 布莱顿循环直接面对废气,它应在较低压力下释放一定量的能量,这些能量可由 ORC 单元进一步回收。我们开发了一个特定的数学模型,利用发动机的实验数据来评估实际的最终可回收能量。该模型能够评估每个分段的回收性能,突出它们之间的相互作用和可能的权衡。因此,可以从全局角度对组合系统进行优化,确定影响最大的运行参数,并考虑 ORC 单元中的再生阶段。
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引用次数: 0
Erratum: “Potential of Integrating Solar Energy into Systems of Thermal Power Generation, Cooling-Refrigeration, Hydrogen Production, and Carbon Capture” [Journal of Energy Resources Technology, 2023, 145 (11), P. 110801; https://doi.org/10.1115/1.4062381] 勘误:"将太阳能纳入热力发电、冷却-再循环、制氢和碳捕获系统的潜力"[《能源技术期刊》,2023 年,145 (11),第 110801 页;https://doi.org/10.1115/1.4062381]
Pub Date : 2024-03-14 DOI: 10.1115/1.4065081
Mohamed A. Habib
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引用次数: 0
期刊
Journal of Energy Resources Technology
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