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Parameters Optimization for Electrophoretic Deposition of Mn1.5Co1.5O4 on Ferritic Stainless Steel Based on Multi-Physical Simulation 基于多物理场模拟的铁素体不锈钢上 Mn1.5Co1.5O4 电泳沉积参数优化
Pub Date : 2024-06-14 DOI: 10.1149/1945-7111/ad5871
yaqin Zhou, jingwen Mao, Enhua Wang, H. Zhang
Solid oxide fuel cells (SOFCs) are an effective and sustainable technology for hydrogen utilization. As operating temperatures decrease, metal interconnects and supports are widely employed in SOFCs. It is critical to apply a protective coat on ferritic stainless steel (FSS) to suppress Cr evaporation and element interdiffusion under high temperatures. Electrophoretic deposition (EPD) is a promising approach for depositing metal oxides on FSS substrate. Here, a method based on 3D multi-physical simulation and orthogonal experimental design was proposed to optimize deposition parameters, including applied voltage, deposition time, and electrode distance. The EPD process to deposit Mn1.5Co1.5O4 particles in a suspension of ethanol and isopropanol was simulated and the effects of these three factors on the film thickness and uniformity were analyzed. The results indicate that applied voltage has the greatest impact on deposition thickness, followed by deposition time and electrode distance. Meanwhile, deposition time exhibits a more significant effect on film unevenness than applied voltage. Additionally, the particle-fluid coupling phenomenon was analyzed during the EPD process. In practice, these deposition parameters must be selected appropriately and the deposition time must be controlled to obtain a uniform coating. The proposed method can reduce cost and shorten the design period.
固体氧化物燃料电池(SOFC)是一种有效且可持续的氢利用技术。随着工作温度的降低,SOFC 中广泛采用了金属互连器件和支撑件。在铁素体不锈钢(FSS)上涂覆一层保护层以抑制高温下的铬蒸发和元素相互扩散至关重要。电泳沉积(EPD)是在 FSS 基底上沉积金属氧化物的一种很有前景的方法。本文提出了一种基于三维多物理场模拟和正交实验设计的方法来优化沉积参数,包括施加电压、沉积时间和电极距离。模拟了在乙醇和异丙醇悬浮液中沉积 Mn1.5Co1.5O4 颗粒的 EPD 过程,并分析了这三个因素对薄膜厚度和均匀性的影响。结果表明,外加电压对沉积厚度的影响最大,其次是沉积时间和电极距离。同时,沉积时间对薄膜不均匀度的影响比外加电压更大。此外,还分析了 EPD 过程中的粒子-流体耦合现象。在实际应用中,必须合理选择这些沉积参数并控制沉积时间,才能获得均匀的涂层。所提出的方法可以降低成本,缩短设计周期。
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引用次数: 0
Fabrication of Microporous Palladium by Selective Anodic Dissolution of Ag-Pd Ag-Pd Alloy in Alkali Chlorides Melt 通过在碱氯化物熔体中选择性阳极溶解银钯合金制备微孔钯
Pub Date : 2024-06-14 DOI: 10.1149/1945-7111/ad586e
Nina Kulik, Nikolay Tkachev, Georgy Starostin, Boris Antonov, Alexander Alexandrovich Chernyshev, Nikolay Shurov, Alexandr Pankratov, Leonid Sitnikov
The electrochemical dealloying of Ag40Pd60 alloys in (LiCl)57(CsCl)26(KCl)17 melt with the addition of 3 mol % silver chloride was studied. Selective anodic dissolution of the alloy was carried out both in the potentiostatic and in galvanostatic regimes at temperatures ranging from 300 to 500°C. The obtained voltammetry characteristics of the initial alloy, chronoamperograms, and chronopotentiogram during the dealloying are presented and discussed. At a temperature near 500°C, the second maximum was observed in the chronoamperograms at two different values of the set potential. The unusual shape of the current curves is due to the superposition of several diffusion processes, which intensities in this case are greater than at lower temperatures. Bi-continuous structures of practically pure palladium with pores and ligaments of sizes ranging from a few to tens of micrometers were obtained in the potentiostatic regime. As the dealloying temperature increased, the sizes of pores and ligaments increased naturally. The same effect was also caused by the increase in applied potential. In the galvanostatic mode similar metallic structures were obtained, but the residual silver content reached 5%, and, in addition, the effects of samples sintering appeared.
研究了添加 3 mol % 氯化银的 Ag40Pd60 合金在 (LiCl)57(CsCl)26(KCl)17 熔体中的电化学脱合金过程。合金的选择性阳极溶解是在 300 至 500°C 的恒电位和恒电流条件下进行的。本文介绍并讨论了脱合金过程中获得的初始合金伏安特性、计时安培图和计时张力图。在接近 500°C 的温度下,在两个不同的设定电位值下的计时电流图中观察到了第二个最大值。电流曲线的异常形状是由于几个扩散过程的叠加造成的,在这种情况下,扩散过程的强度比在较低温度下更大。在恒电位条件下,获得了实际上是纯钯的双连续结构,其孔隙和韧带的大小从几微米到几十微米不等。随着脱合金温度的升高,孔隙和韧带的尺寸也自然增大。外加电位的增加也产生了同样的效果。在电位静电模式下,获得了类似的金属结构,但残余银含量达到了 5%,此外还出现了样品烧结的影响。
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引用次数: 0
Electrodeposition of Thin Silicon Films for Neutron Transmutation Doping 用于中子嬗变掺杂的电沉积硅薄膜
Pub Date : 2024-06-13 DOI: 10.1149/1945-7111/ad57f8
Isakov Andrey, S. Khvostov, Michael Laptev, Anastasia Khudorozhkova, O. Grishenkova, Yuriy Pavlovich Zaikov
Thin silicon films were electrodeposited on glassy carbon (GC) from the KF-KCl (2:1) – 75 mol% KI – 1.5 mol% K2SiF6 melt under potentiostatic condition at 973 K. The synthesized films were single-phase, continuous, dense, and free from unwanted impurities. Neutron transmutation doping (NTD) of the samples was performed in the IVV-2M research reactor (RR) at a thermal neutron flux density of 1.81013 cm−2s−1 for 7.7 h in order to form the 31P isotope dopant. The irradiated samples were studied by scanning electron microscopy with energy-dispersive X-ray spectroscopy, X-ray diffraction, mass spectrometry, and gamma-ray spectrometry. Some excess of the minimum significant specific activity of the irradiated samples was explained by the formation of the 182Ta isotope due to the presence of tantalum traces in the GC substrate. The formation of the 31P isotope by the NTD process was confirmed. The calculated values of 31P concentration and electrical resistivity were 4.91016 cm–3 and 0.15 cm, respectively.
在 973 K 的恒电位条件下,从 KF-KCl (2:1) - 75 mol% KI - 1.5 mol% K2SiF6 熔体中将硅薄膜电沉积在玻璃碳 (GC) 上。合成的薄膜是单相的、连续的、致密的,不含任何杂质。在热中子通量密度为 1.81013 cm-2s-1 的 IVV-2M 研究反应堆(RR)中对样品进行了 7.7 小时的中子嬗变掺杂(NTD),以形成 31P 同位素掺杂剂。通过扫描电子显微镜与能量色散 X 射线光谱仪、X 射线衍射、质谱仪和伽马射线光谱仪对辐照样品进行了研究。由于气相色谱仪基质中存在钽痕迹,形成了 182Ta 同位素,这解释了辐照样品的最小显着比活度超出了一些。通过 NTD 过程形成的 31P 同位素得到了证实。31P 浓度和电阻率的计算值分别为 4.91016 cm-3 和 0.15 cm。
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引用次数: 0
Perspective—Moving Next-Generation Phase-Field Models to BMS Applications:A Case Study that Confirms Professor Uzi Landau's Foresight 视角--将下一代相场模型应用于 BMS:一项证实 Uzi Landau 教授远见卓识的案例研究
Pub Date : 2024-06-13 DOI: 10.1149/1945-7111/ad57f9
T. Telmasre, Anthony César Concepción, S. Kolluri, Lubhani Mishra, R. Thiagarajan, Aditya Naveen Matam, Akshay Subramaniam, Taylor R. Garrick, V. Subramanian
Physics-based electrochemical models play a prominent role in the model-based analysis, virtual engineering, and battery management systems (BMS) of lithium-ion and next-generation batteries. Here, we demonstrate the rich physics of phase-field models and convey their potential in BMS applications. Our phase-field model-based optimization framework predicts an impulse-like control profile to reduce capacity degradation. This work was partially inspired by the pulse-charging protocol proposed by Professor Landau in his 2006 work [B. K. Purushothaman and U. Landau, J Electrochem Soc, 153, A533 (2006)]. An open-source framework is shared for predicting the (im)pulse protocol reported.
基于物理的电化学模型在锂离子电池和下一代电池的模型分析、虚拟工程和电池管理系统(BMS)中发挥着重要作用。在此,我们展示了相场模型丰富的物理特性,并传达了其在 BMS 应用中的潜力。我们基于相场模型的优化框架预测了一种类似脉冲的控制曲线,以减少容量衰减。这项工作的部分灵感来自 Landau 教授在其 2006 年著作中提出的脉冲充电协议[B. K. Purushothaman and U. Landau, J Electrochem Soc, 153, A533 (2006)]。我们共享了一个开源框架,用于预测所报告的(非)脉冲协议。
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引用次数: 0
Minor Faults Diagnosis for Under-Sampled Lithium-Ion Batteries Based on Static-Dynamic Compensation 基于静态动态补偿的欠采样锂离子电池轻微故障诊断
Pub Date : 2024-06-12 DOI: 10.1149/1945-7111/ad5768
Maab Ali, Jinglun Li, Xin Gu, Xuewen Tao, Ziheng Mao, Yunlong Shang
With the rapid proliferation of electric vehicles, the safety concerns related to lithium-ion batteries are gaining more and more attention. Fault diagnosis is a key approach to reducing the risk of battery failure. However, existing battery management systems (BMS) apply under-sampled voltage signal acquisition, which leads to misdiagnosis and omission of faults. To address this issue, a minor fault early diagnosis method based on static-dynamic compensation voltage data is proposed. First, the voltages of the series-connected cells are asynchronously collected. Then, the collected voltage sequences from various modules are mapped to the voltage sequence of the target battery using the static-dynamic compensating method, which can obtain a new sequence with a significantly higher equivalent sampling frequency. Finally, the sample entropy method is employed to detect minor faults based on the new sequence after compensation. Experimental results reveal that the presented method can increase the sampling frequency by about 8 times. The proposed method can successfully detect minor short circuits and poor connection faults in the battery under different ambient temperatures.
随着电动汽车的迅速普及,与锂离子电池有关的安全问题越来越受到关注。故障诊断是降低电池故障风险的关键方法。然而,现有的电池管理系统(BMS)采用的电压信号采集采样不足,导致故障诊断错误和遗漏。针对这一问题,我们提出了一种基于静态-动态补偿电压数据的小故障早期诊断方法。首先,异步采集串联电池的电压。然后,利用静动态补偿方法将收集到的各模块电压序列映射到目标电池的电压序列,从而获得等效采样频率明显更高的新序列。最后,根据补偿后的新序列,采用样本熵法检测轻微故障。实验结果表明,所提出的方法可将采样频率提高约 8 倍。所提出的方法能在不同环境温度下成功检测出电池中的轻微短路和连接不良故障。
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引用次数: 0
A Multilayer Doyle-Fuller-Newman Model to Optimise the Rate Performance of Bilayer Cathodes in Li Ion Batteries 优化锂离子电池双层阴极速率性能的多层 Doyle-Fuller-Newman 模型
Pub Date : 2024-06-12 DOI: 10.1149/1945-7111/ad5767
E. Tredenick, Samuel Wheeler, Ross Drummond, Yige Sun, Stephen R. Duncan, Patrick Grant
Bilayer cathodes comprising two active materials are explored for their ability to improve lithium-ion battery charging performance. Electrodes are manufactured with various arrangements of lithium nickel manganese cobalt oxide Li[Ni0.6Co0.2Mn0.2]O2 (NMC622) and lithium iron phosphate LiFePO4 (LFP) active particles, including in two different discrete sub-layers. We present experimental data on the sensitivity of the electrode C rate performance to the electrode design. To understand the complex bilayer electrode performance, and to identify an optimal design for fast charging, we develop an extension to the Doyle-Fuller-Newman (DFN) model of electrode dynamics that accommodates different active materials in any number of sub-layers, termed the multilayer DFN (M-DFN) model. The M-DFN model is validated against experimental data and then used to explain the performance differences between the electrode arrangements.We show how the different open circuit potential functions of NMC and LFP can be exploited synergistically through electrode design. Manipulating the Li electrolyte concentration increases achievable capacity. Finally the M-DFN model is used to further optimise the best performing bilayer electrode arrangement by adjusting the ratio of the LFP and NMC sub-layer thickness.
研究人员探索了由两种活性材料组成的双层阴极改善锂离子电池充电性能的能力。电极的制造采用了锂镍锰钴氧化物 Li[Ni0.6Co0.2Mn0.2]O2 (NMC622) 和磷酸铁锂 LiFePO4 (LFP) 活性颗粒的不同排列方式,包括两种不同的离散子层。我们展示了电极 C 速率性能对电极设计敏感性的实验数据。为了了解复杂的双层电极性能,并确定快速充电的最佳设计,我们对电极动力学的 Doyle-Fuller-Newman (DFN) 模型进行了扩展,该模型可在任意数量的子层中容纳不同的活性材料,称为多层 DFN (M-DFN) 模型。我们展示了如何通过电极设计协同利用 NMC 和 LFP 不同的开路电势函数。我们展示了如何通过电极设计协同利用 NMC 和 LFP 不同的开路电势函数,通过调节锂电解液浓度提高可实现的容量。最后,我们利用 M-DFN 模型,通过调整 LFP 和 NMC 子层厚度的比例,进一步优化了性能最佳的双层电极排列。
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引用次数: 0
Electrochemical and Cycle Analysis of Water-in-Salt K-Acetate Electrolyte Zn-Ion Batteries Under Commercially-Relevant Conditions 商业相关条件下盐包水 K-Acetate 电解质锌离子电池的电化学和循环分析
Pub Date : 2024-06-12 DOI: 10.1149/1945-7111/ad5769
D. Turney, Debayon Dutta, Sanjoy Banerjee, Timothy N. Lambert, Nelson S. Bell
Water-in-salt electrolyte (WiSE) promises high-voltage battery technology with low fire risk. Here we assess potassium acetate (KAc) WiSE for Zn ion batteries under commercially relevant conditions. Rotating disc electrode analysis of WiSE degradation and Zn plating/deplating suggest a solid electrolyte interphase (SEI) layer dominates. Butler-Volmer kinetics and Koutecky-Levich mass-transfer are of secondary importance. Measurements of chemical potential reveal that bulk solvation of H2O (in KAc or lithium bis(trifluoromethanesulfonyl)imide (LiTFSI) WiSE) is insignificant compared to SEI blocking. Zinc cycling in KAc WiSE with practical rates (~0.3 to 8.0 mA/cm2) and areal capacities (>20 mAh/cm2) shows dendrites are less prominent than in KOH, but the SEI layer suppresses the electrochemical reaction too much for commercial feasibility. Dilution or convection of the WiSE alleviates the SEI blocking effects. Cu substrate shows good Zn adhesion, but Ti, Sn, and Ni show poor adhesion. Cathodes made with chevrel (Mo6S8) reversibly intercalate Zn2+ to form a novel battery technology, but yield <1.0 V cell voltage. Cathodes made with zinc-containing Prussian blue analogues (ZnHCF or ZnMnHCF) yield a voltage near 2.0 V but appear incompatible with cycling in the present KAc WiSE formulation. Future research directions for KAc WiSE are proposed to focus on SEI dynamics and Prussian blue compatibility
盐包水型电解质(WiSE)有望成为低火灾风险的高压电池技术。在此,我们评估了在商业相关条件下用于锌离子电池的醋酸钾(KAc)WiSE。对 WiSE 降解和锌电镀/脱镀的旋转圆盘电极分析表明,固体电解质相间层(SEI)占主导地位。Butler-Volmer 动力学和 Koutecky-Levich 质量转移是次要的。化学势测量结果表明,与 SEI 阻滞相比,H2O 的大量溶解(在 KAc 或双三氟甲磺酰亚胺锂(LiTFSI)WiSE 中)是微不足道的。在 KAc WiSE 中以实用速率(约 0.3 至 8.0 mA/cm2)和平均容量(大于 20 mAh/cm2)进行锌循环时,树枝状突起没有在 KOH 中那么突出,但 SEI 层对电化学反应的抑制太大,不具备商业可行性。WiSE 的稀释或对流可减轻 SEI 的阻碍作用。铜基板显示出良好的锌附着性,但钛、锡和镍的附着性较差。使用 Chevrel(Mo6S8)制成的阴极可逆地插层 Zn2+,形成了一种新型电池技术,但电池电压小于 1.0 V。用含锌普鲁士蓝类似物(ZnHCF 或 ZnMnHCF)制成的阴极可产生接近 2.0 V 的电压,但似乎与目前 KAc WiSE 配方中的循环不兼容。我们提出了 KAc WiSE 的未来研究方向,重点是 SEI 动力学和普鲁士蓝兼容性。
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引用次数: 0
Effect of High Local Diffusive Mass Transfer on Acidic Oxygen Reduction of Pt Catalysis 高局部扩散传质对铂催化酸性氧还原的影响
Pub Date : 2024-06-12 DOI: 10.1149/1945-7111/ad576e
Wenzhan Wu, Pengzhu Lin, Bin Liu, Jianbo Xu, Jing Sun, T. Zhao
In this study, we utilized a platinum ultramicroelectrode (UME) as a model platform for platinum electrocatalysts in acidic electrolytes to study the effects of local mass transfer on the oxygen reduction reaction (ORR), which plays a significant role in fuel cell with reduced pt loading. Finite element simulations showed that the UME exhibits size-dependent ultrathin diffusion layers during the electrochemical process. Submicron-scale UMEs can achieve ultrahigh localized mass transfer, which is unattainable through other experimental techniques. By conducting catalytic experiments under various mass transfer conditions, we found that the mass transfer limiting current is significantly lower than the value predicted by the four-electron process equation. Additionally, the apparent electron transfer number (napp) decreases as the mass transfer coefficient (m0) increases. Furthermore, as m0 increases, the half-wave potential shifts toward more negative values, allowing for the evaluation of the intrinsic activity of the catalysts over a broader potential range. Due to the UME technique's capacity to conveniently control local mass transfer, we foresee its potential application in understanding the effects of chemical microenvironments on complex electrochemical reactions, including ORR and other processes.
在这项研究中,我们利用铂超微电极(UME)作为酸性电解质中铂电催化剂的模型平台,研究了局部传质对氧还原反应(ORR)的影响,氧还原反应在减少铂负载的燃料电池中发挥着重要作用。有限元模拟显示,UME 在电化学过程中表现出与尺寸相关的超薄扩散层。亚微米级 UME 可以实现超高的局部传质,这是其他实验技术无法实现的。通过在各种传质条件下进行催化实验,我们发现传质极限电流明显低于四电子过程方程预测的值。此外,表观电子转移数(napp)随着传质系数(m0)的增大而减小。此外,随着 m0 的增加,半波电位也会向更负的值移动,从而可以在更宽的电位范围内评估催化剂的内在活性。由于 UME 技术能够方便地控制局部传质,我们预计它有望应用于了解化学微环境对复杂电化学反应(包括 ORR 和其他过程)的影响。
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引用次数: 0
Performance Losses and Current-Driven Recovery from Cation Contaminants in PEM Water Electrolysis PEM 水电解中的性能损失和电流驱动的阳离子污染物回收
Pub Date : 2024-06-12 DOI: 10.1149/1945-7111/ad576b
Elliot Padgett, Anthony Adesso, Haoran Yu, J. Wrubel, Guido Bender, B. Pivovar, S. Alia
Water contaminants are a common cause of failure for polymer electrolyte membrane (PEM) electrolyzers in the field as well as a confounding factor in research on cell performance and durability. In this study, we investigated the performance impacts of feed water containing representative tap water cations at concentrations ranging from 0.5 – 500 μM, with conductivities spanning from ASTM Type II to tap-water levels. We present multiple diagnostic signatures to help identify the presence of contaminants in PEM electrolysis cells. Through analysis of polarization curves and impedance spectroscopy to understand the origins of performance losses, we found that a switch from the acidic to alkaline hydrogen evolution mechanism is a key factor in contaminated cell behavior. Finally, we demonstrated that this mechanism switching can be harnessed to remove cation contaminants and recover cell performance without the use of an acid wash. We demonstrated near-complete recovery of cells contaminated with sodium and calcium, and partial recovery of a cell contaminated with iron, which was further investigated by post-mortem microscopy. The improved understanding of contaminant impacts from this work can inform development of strategies to mitigate or recover performance losses as well as improve the consistency and rigor of electrolysis research.
水污染是聚合物电解质膜(PEM)电解槽在现场发生故障的常见原因,也是电池性能和耐用性研究中的一个干扰因素。在这项研究中,我们调查了含有代表性自来水阳离子的进水对性能的影响,其浓度范围为 0.5 - 500 μM,电导率从 ASTM II 型到自来水水平不等。我们提出了多种诊断特征,以帮助识别 PEM 电解槽中是否存在污染物。通过分析极化曲线和阻抗光谱来了解性能损失的根源,我们发现从酸性氢进化机制到碱性氢进化机制的转换是电池受污染行为的关键因素。最后,我们证明可以利用这种机制转换来去除阳离子污染物,并在不使用酸洗的情况下恢复电池性能。我们展示了被钠和钙污染的细胞几乎完全恢复,以及被铁污染的细胞的部分恢复。通过这项工作,我们加深了对污染物影响的理解,为制定减轻或恢复性能损失的策略提供了依据,并提高了电解研究的一致性和严谨性。
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引用次数: 0
Modeling of Pore-Scale Capillary-Dominated Flow and Bubble Detachment in PEM Water Electrolyzer Anodes Using the Volume of Fluid Method 利用流体体积法建立 PEM 水电解槽阳极中孔隙尺度毛细管主导流和气泡脱落的模型
Pub Date : 2024-06-11 DOI: 10.1149/1945-7111/ad5708
G. Schmidt, Daniel Niblett, Vahid J. Niasar, I. Neuweiler
Fluid dynamics models complement expensive experiments with limited measurement accuracy that investigate the mass transport in PEM water electrolysis. Here, a first-principle microscale model for oxygen transport is successfully validated that accounts for (1) uncertain transport processes in catalyst layers, (2) numerically challenging capillary-dominated two-phase flow and (3) bubble detachments in channels. We developed algorithms for the stochastic generation of geometries and for the coupling of flow and transport processes. The flow model is based on the volume of fluid method and reproduces experimentally measured pressure drops and bubble velocities within minichannels with a 30% and 20% accuracy, respectively, provided that the capillary number is above 2.1·10-7. At lower capillary numbers, excessive spurious currents occur. Correspondingly, two-phase flow simulations within the porous transport layers are stable at current densities above 0.5 Acm-2 and match operando gas saturation measurements within a 20% margin at relevant locations. The simulated bubble detachments occur at pore throats that agree with porosimetry and microfluidic experiments. The presented model allows explaining and optimizing mass transport processes in channels and porous transport layers. These were found to be negligibly sensitive to transport resistances within the catalyst layer, providing information on boundary conditions for future catalyst layer models.
流体动力学模型是对昂贵且测量精度有限的 PEM 水电解质量传输实验的补充。在此,我们成功验证了氧气传输的第一原理微尺度模型,该模型考虑到了以下因素:(1) 催化剂层中不确定的传输过程;(2) 在数值上具有挑战性的毛细管主导两相流;(3) 通道中的气泡脱离。我们开发了随机生成几何形状以及流动和传输过程耦合的算法。流动模型以流体体积法为基础,在毛细管数大于 2.1-10-7 的条件下,可以分别以 30% 和 20% 的精度再现实验测量到的微型通道内的压降和气泡速度。在较低的毛细管数下,会出现过多的杂散电流。相应地,多孔传输层内的两相流模拟在电流密度超过 0.5 Acm-2 时是稳定的,并且在相关位置与操作气体饱和度测量值的吻合度在 20% 以内。模拟的气泡脱离发生在孔口处,与孔模拟和微流体实验结果一致。该模型可以解释和优化通道和多孔传输层中的质量传输过程。研究发现,这些过程对催化剂层内的传输阻力非常敏感,可以忽略不计,从而为未来的催化剂层模型提供了边界条件方面的信息。
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引用次数: 0
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