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Probabilistic indicators of imperfect inspections used in modeling condition-based and predictive maintenance 不完善检查的概率指标在基于状态和预测性维护建模中的应用
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-30 DOI: 10.1177/1748006X221136317
A. Raza, V. Ulansky
This study proposes mathematical models for assessing the probabilistic indicators of imperfect inspections conducted when performing condition-based and predictive maintenance. The inspections used in mentioned types of maintenance differ in decision rules regarding system operability at the time of checkup. Contrary to the previous studies, we present the decision rule for each type of inspection on the time axis, which allows the formulation of the set of mutually exclusive events at discrete times. The correct and incorrect decisions correspond to true-positive, false-positive, true-negative, and false-negative events. We propose general expressions for computing the probabilities of possible decisions for both types of inspection. The paper introduces the effectiveness indicators of condition-based and predictive maintenance such as average operating costs, total error probability, and a posteriori probability of failure-free operation. We illustrate the developed approach by calculating the probabilities of correct and incorrect decisions using a specific stochastic deterioration process. The results of the calculations verify that probabilities of correct and incorrect decisions for both types of inspection are very substantially time-dependent despite the large number of published studies where these probabilities are independent of time.
本研究提出了数学模型,用于评估在执行基于状态和预测性维护时进行的不完美检查的概率指标。上述维护类型中使用的检查在检查时关于系统可操作性的决策规则方面有所不同。与以往的研究相反,我们在时间轴上提出了每种检查类型的决策规则,这允许在离散时间内制定互斥事件集。正确和不正确的决策对应于真阳性、假阳性、真阴性和假阴性事件。我们提出了计算两种检查的可能决策概率的一般表达式。本文介绍了基于状态和预测性维修的有效性指标,如平均运行成本、总错误概率和无故障运行的后验概率。我们通过使用特定的随机退化过程计算正确和错误决策的概率来说明开发的方法。计算结果证实,尽管大量已发表的研究表明这些概率与时间无关,但这两种检查类型的正确和不正确决策的概率在很大程度上与时间有关。
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引用次数: 1
Thruster fault identification using improved peak region energy and multiple model least square support vector data description for autonomous underwater vehicle 基于改进峰值区域能量和多模型最小二乘支持向量数据描述的自主水下航行器推力器故障识别
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-30 DOI: 10.1177/1748006x221139618
Baoji Yin, Mingjun Zhang, Jiahui Zhou, Wenxian Tang, Z. Jin
This article investigates a novel fault identification approach to determine the percentage of the thrust loss for autonomous underwater vehicle thrusters. The novel approach is developed from a combination of the peak region energy (PRE) and support vector data description (SVDD) by considering that PRE is able to acquire a primary feature in low dimensions from signals without any secondary process and that SVDD can establish a hypersphere boundary for a class of fault samples even in the case of a small number of training samples. Three improvements, namely removing the fusion, an energy leakage and a homomorphic transform are applied to the PRE. It forms an improved PRE to increase the area under the curve. Furthermore, another three new contents, namely the least square, a multiple model fusion and a dead zone are added to the SVDD. It constructs a multiple model least square SVDD to increase the overall identification accuracy. Experiments are performed on an experimental prototype autonomous underwater vehicle in a pool. The experimental results indicate the effectiveness of the proposed method.
本文研究了一种新的故障识别方法来确定自主水下航行器推进器的推力损失百分比。该方法将峰值区域能量(PRE)和支持向量数据描述(SVDD)相结合,考虑到PRE无需二次处理即可从信号中获取低维主特征,而SVDD即使在训练样本数量较少的情况下也可以为一类故障样本建立超球边界。对PRE进行了去除融合、能量泄漏和同态变换的改进。它形成一个改进的PRE,以增加曲线下的面积。在此基础上,增加了最小二乘、多模型融合和盲区三个新内容。构建了多模型最小二乘SVDD,提高了整体识别精度。在水池中对实验原型自主水下航行器进行了实验研究。实验结果表明了该方法的有效性。
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引用次数: 0
Imperfect condition-based maintenance for a gamma degradation process in presence of unknown parameters 存在未知参数的伽马退化过程的不完善的基于状态的维护
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-30 DOI: 10.1177/1748006X221134132
Franck Corset, M. Fouladirad, C. Paroissin
A system subject to degradation is considered. The degradation is modelled by a gamma process. A condition-based maintenance policy with perfect corrective and an imperfect preventive actions is proposed. The maintenance cost is derived considering a Markov-renewal process. The statistical inference of the degradation and maintenance parameters by the maximum likelihood method is investigated. A sensibility analysis to different parameters is carried out and the perspectives are detailed.
考虑一个易退化的系统。这种退化是用伽马过程来模拟的。提出了一种完善的纠正措施和不完善的预防措施的状态维修策略。考虑马尔可夫更新过程,得出了维护成本。用极大似然法研究了退化参数和维修参数的统计推断。对不同参数的敏感性进行了分析,并给出了详细的展望。
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引用次数: 1
An efficient approximate optimization algorithm and its application to non-probabilistic reliability importance measures 一种高效的近似优化算法及其在非概率可靠性重要性测度中的应用
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-30 DOI: 10.1177/1748006x221138132
Rongyao Song, Tong Yan, Xiaoyi Wang, Wenxuan Wang
There are inevitably a large number of uncertainties in the actual engineering structures. How to measure the degree of influence of the uncertainty of input variables on structural response is an important issue in structural design. Global sensitivity analysis is an effective means of addressing this problem, in which, the non-probabilistic reliability sensitivity analysis method has received more attention because it is not restricted by the distribution type of random variables. However, the non-probabilistic importance analysis method requires optimization analysis to obtain the extreme values of the performance function, resulting in its application in practical engineering problems being somewhat limited. To address this problem, this paper firstly proposed an efficient optimization method based on the high-dimensional model decomposition and Taylor expansion series combined with the quadratic function; Secondly, the non-probabilistic reliability importance analysis method is improved based on the proposed optimization method; Finally, two numerical cases are utilized to illustrate the accuracy and efficiency of the proposed method, and an engineering example is used to illustrate the engineering practicality of the proposed method. It was found that regardless of the value of the safety threshold, it affects only the non-probability reliability indicators and has little effect on the magnitude of the non-probability reliability importance indicators and the order of importance of the parameters.
实际工程结构中不可避免地存在大量的不确定性。如何测量输入变量的不确定性对结构响应的影响程度是结构设计中的一个重要问题。全局灵敏度分析是解决这一问题的有效手段,其中非概率可靠性灵敏度分析方法由于不受随机变量分布类型的限制而受到更多的关注。然而,非概率重要性分析方法需要进行优化分析以获得性能函数的极值,这使得其在实际工程问题中的应用受到一定的限制。针对这一问题,本文首先提出了一种基于高维模型分解和泰勒展开级数结合二次函数的高效优化方法;其次,在提出的优化方法的基础上对非概率可靠性重要性分析方法进行了改进;最后,通过两个算例说明了所提方法的准确性和有效性,并通过一个工程实例说明了所提方法的工程实用性。研究发现,无论安全阈值的大小如何,它只影响非概率可靠性指标,对非概率可靠性重要指标的大小和参数的重要顺序影响不大。
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引用次数: 0
Path reachability including distance-constrained detours 路径可达性,包括距离受限的弯路
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-29 DOI: 10.1177/1748006x221133600
Masahiro Sasabe, Miyu Otani, Takanori Hara, S. Kasahara
When nodes and/or links are down in a network, the network may not function normally. Most of the existing work focuses on the reachability between two nodes along a path, that is, path reliability, and that through arbitrary paths, that is, network reliability. However, in case of wireless multi-hop networks and road networks, it may be inefficient or difficult to recalculate a path from the source to the destination when a failure occurs at an intermediate link in the path. In such cases, we can expect that the reachability between two nodes will improve by taking a detour from the entry of the failure link (i.e. failure point) to the destination without traversing the failure link. Since the detour may also increase the communication/travel delay, in this paper, we propose a new path metric (i.e. path reachability including distance-constrained detours), which consists of the conventional path reachability and the reachability along distance-constrained detours under arbitrary link failures in the original path. We first prove the two important characteristics: (1) the proposed metric is exactly the same as the network reliability in case of no distance constraint and (2) it is upper bounded by the diameter constrained network reliability. Through numerical results using a grid network and more realistic networks (i.e. wireless networks and a road network), we show the fundamental characteristics of the proposed metric and analyze the goodness of several representative paths in terms of the proposed metric as well as the conventional metrics (i.e. path length and path reachability).
当网络中的节点和/或链路出现故障时,网络可能无法正常运行。现有的工作大多集中在两个节点之间沿一条路径的可达性,即路径可靠性,以及通过任意路径的可达性,即网络可靠性。然而,在无线多跳网络和道路网络中,当路径中的中间链路发生故障时,重新计算从源到目的的路径可能效率低下或困难。在这种情况下,我们可以期望两个节点之间的可达性将通过从故障链路(即故障点)的入口绕行到目的地而不遍历故障链路而得到改善。由于绕行也可能增加通信/旅行延迟,本文提出了一种新的路径度量(即包含距离约束绕行的路径可达性),它由传统的路径可达性和原路径中任意链路故障下沿距离约束绕行的可达性组成。我们首先证明了两个重要特征:(1)所提出的度量与无距离约束时的网络可靠性完全一致;(2)其上界为直径约束的网络可靠性。通过使用网格网络和更现实的网络(即无线网络和道路网络)的数值结果,我们展示了所提出度量的基本特征,并根据所提出的度量和传统度量(即路径长度和路径可达性)分析了几种代表性路径的优劣。
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引用次数: 0
Risk-based maintenance optimization of aircraft gas turbine engine component 基于风险的飞机燃气涡轮发动机部件维修优化
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-27 DOI: 10.1177/1748006x221135907
Dooyoul Lee, Hyeok-Jun Kwon, K. Choi
The integrity of an aircraft gas turbine engine is critical for safety of flight. Although the reliability of engines has improved considerably, a large number of legacy engines continue to operate. The maintenance of legacy engines is a major burden for their operators owing to the high cost involved, and the engines pose a high risk to flight safety. In this study, we developed a comprehensive approach for risk-based maintenance optimization of aircraft engine components. The approach involved the use of a physics-informed data-driven model incorporated with the Weibayes model and a simple fatigue crack growth model. The crack length distribution and corresponding risks were evaluated using Bayesian updating and knowledge of nondestructive inspection reliability. The model was used for the computation of the fatigue reliability of the first-stage blisk of a CT7-9C turboprop engine. A single failure was used for the Weibayes analysis, and a master crack growth curve was obtained through quantitative-fractography-based crack growth analysis. Furthermore, an inspection model based on the evaluation of field inspectors was used to obtain the posterior crack length distribution, and through a sensitivity analysis, important factors were identified. Finally, optimal inspection and replacement plans were formulated using approximated objective and constraint functions. In particular, the life-cycle cost was minimized while maintaining the risks within strict limits.
飞机燃气涡轮发动机的完整性对飞行安全至关重要。虽然发动机的可靠性有了很大的提高,但大量的传统发动机仍在继续运行。由于成本高昂,传统发动机的维护是运营商的主要负担,而且对飞行安全构成了很大的风险。在本研究中,我们开发了一种基于风险的飞机发动机部件维修优化的综合方法。该方法使用了一个物理数据驱动模型,结合了韦贝斯模型和一个简单的疲劳裂纹扩展模型。利用贝叶斯更新和无损检测可靠性知识对裂纹长度分布和相应的风险进行了评估。利用该模型对CT7-9C涡桨发动机一级叶盘的疲劳可靠性进行了计算。采用单断裂进行韦贝叶斯分析,基于定量断口的裂纹扩展分析得到主裂纹扩展曲线。在此基础上,建立了基于现场检查人员评价的检查模型,得到了后裂纹长度分布,并通过灵敏度分析,识别出了重要影响因素。最后,利用近似目标函数和约束函数,制定了最优检测和更换方案。特别是,在将风险保持在严格限制范围内的同时,将生命周期成本最小化。
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引用次数: 1
Multisensor information fusion method for intelligent fault diagnosis of reciprocating compressor in shale gas development 页岩气开发往复式压缩机智能故障诊断的多传感器信息融合方法
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-27 DOI: 10.1177/1748006x221136582
Yang Tang, Xin Yang, Bo Lei, Liu Yang, Chong Xie
To address the problems of the poor feature extraction ability and weak data generalization ability of traditional fault diagnosis methods in reciprocating shale gas compressor fault diagnosis applications, in this study, a fault diagnosis method for reciprocating shale gas was developed. This method uses a novel optimized learning method, free energy in persistent contrastive divergence, in deep belief network learning and training. It solves the problem of the deep belief network classification ability degradation in long-term training. The root mean square error is used as the fitness function to search for the optimal parameter combination of the DBN network by using the sparrow search algorithm. At the same time, the learning rate and batch size of the deep belief network, which have a large impact on the training error, are selected for optimization. Then, the original vibration signal is preprocessed by calculating 13 different time domain indicators, and feature-level data and decision-level data are fused in a parallel superposition method to obtain a fused time domain index dataset. Finally, combined with the powerful adaptive feature extraction and nonlinear mapping ability of deep learning, the constructed sample dataset is input to the deep belief network for training, and the deep belief network based on reciprocating shale gas compressor fault diagnosis model is established.
针对传统故障诊断方法在往复式页岩气压缩机故障诊断应用中特征提取能力差、数据泛化能力弱的问题,本研究开发了一种往复式页岩气压缩机故障诊断方法。该方法采用了一种新颖的优化学习方法——持续对比发散中的自由能,用于深度信念网络的学习和训练。解决了深度信念网络在长期训练中分类能力下降的问题。以均方根误差作为适应度函数,利用麻雀搜索算法搜索DBN网络的最优参数组合。同时,选取对训练误差影响较大的深度信念网络的学习率和批处理大小进行优化。然后,通过计算13种不同的时域指标对原始振动信号进行预处理,并采用并行叠加的方法对特征级数据和决策级数据进行融合,得到融合的时域指标数据集。最后,结合深度学习强大的自适应特征提取和非线性映射能力,将构造好的样本数据集输入深度信念网络进行训练,建立基于往复式页岩气压缩机故障诊断模型的深度信念网络。
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引用次数: 0
Ant colony optimisation of a community pharmacy dispensing process using Coloured Petri-Net simulation and UK pharmacy in-field data 使用彩色Petri-Net模拟和英国药房现场数据的社区药房配药过程的蚁群优化
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-27 DOI: 10.1177/1748006x221135459
M. Naybour, R. Remenyte-Prescott, M. Boyd
There are 11,619 community pharmacies in England which dispense over 1 billion prescriptions each year, providing essential primary care to NHS (National Health Service) patients. These pharmacies are facing pressure from a number of sources including funding cuts and high demands on services, while trying to deliver the highest standards of care. This paper presents an optimisation of a Coloured Petri Net (CPN) community pharmacy simulation model using an Ant Colony Optimisation (ACO) method. The CPN method was proposed by Naybour et al . Quantitative data from UK community pharmacies was collected by the authors and incorporated into the CPN simulation model. The optimisation is made up of a choice of how many staff to employ, which prescription checking strategy to use, and which staff work pattern to implement. This method aims to provide decision makers with a set of optimal pharmacy configurations at different cost levels. This can help to support pharmacy safety, efficiency, and improve decision making processes. It has been demonstrated how reliability modelling techniques traditionally used in safety-critical industries, can be used to carry out safety and efficiency analyses of healthcare systems, such as dispensing processes in community pharmacies, illustrated in this contribution.
英格兰有11,619家社区药房,每年开出超过10亿张处方,为国民保健服务(NHS)患者提供基本的初级保健。这些药店在努力提供最高标准的医疗服务的同时,面临着来自许多方面的压力,包括资金削减和对服务的高要求。本文采用蚁群优化(ACO)方法对有色Petri网(CPN)社区药房仿真模型进行了优化。CPN方法由Naybour等人提出。作者收集了英国社区药房的定量数据,并将其纳入CPN模拟模型。优化由选择雇用多少员工、使用哪种处方检查策略以及实现哪种员工工作模式组成。该方法旨在为决策者提供一套不同成本水平下的最优药房配置。这有助于支持药房的安全性、效率和改进决策过程。它已经证明了传统上用于安全关键行业的可靠性建模技术如何可用于执行医疗保健系统的安全性和效率分析,例如社区药房的配药过程,这一贡献说明了这一点。
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引用次数: 0
Remaining useful life prediction of implicit linear Wiener degradation process based on multi-source information 基于多源信息的隐式线性维纳退化过程剩余使用寿命预测
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-19 DOI: 10.1177/1748006x221132606
Jiaxin Yang, Shengjin Tang, Pengya Fang, Fengfei Wang, Xiaoyan Sun, Xiaosheng Si
Accurate remaining useful life (RUL) prediction is helpful to improve the reliability and safety of complex systems. However, in practical engineering applications, it often occurs imperfect or scarce prior degradation information for the degradation system with measurement error (ME). In order to solve this problem, based on the implicit linear Wiener degradation process, a RUL prediction method which reasonably fuses failure time data or multi-source information is proposed in this paper. Firstly, based on the implicit linear Wiener degradation process, we obtain the relationship between the natures of parameters estimation and degradation data by theoretical derivation, which provides a theoretical basis regarding how to fuse multi-source information. Secondly, according to the natures of parameters estimation, we use field degradation data and historical degradation data to estimate the fixed parameters of the two prediction cases respectively, and fuse failure time data into the degradation model by the expectation maximization (EM) algorithm. Then, the Kalman filtering algorithm is used to online update the drift parameter based on field degradation data. Finally, we use some simulation experiments to further verify the natures of parameters estimation, and two practical case studies to verify the superiority of the proposed method.
准确的剩余使用寿命(RUL)预测有助于提高复杂系统的可靠性和安全性。然而,在实际工程应用中,对于具有测量误差(ME)的退化系统,往往会出现先验退化信息不完善或稀缺的情况。为了解决这一问题,本文基于隐式线性维纳退化过程,提出了一种合理融合故障时间数据或多源信息的RUL预测方法。首先,基于隐式线性维纳退化过程,通过理论推导得到了参数估计与退化数据性质之间的关系,为多源信息融合提供了理论依据;其次,根据参数估计的性质,分别利用现场退化数据和历史退化数据对两种预测情况下的固定参数进行估计,并采用期望最大化算法将故障时间数据融合到退化模型中;然后,利用卡尔曼滤波算法,根据现场退化数据在线更新漂移参数;最后,通过仿真实验进一步验证了参数估计的性质,并通过两个实际案例验证了所提方法的优越性。
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引用次数: 0
Parameter estimation of lifetime distribution for the meta-action unit with uncertainty failure modes under type-I censored data 一类截尾数据下失效模式不确定元作用单元寿命分布的参数估计
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2022-11-19 DOI: 10.1177/1748006x221133866
Xiao Zhu, Y. Ran, Xinglong Li, Liming Xiao
This paper presents a parameter estimation method for the lifetime distribution of the Meta-Action Unit (MAU) with uncertainty failure modes under type-I censored data. The MAU is regarded as the basic functional unit to accomplish the function of mechanical equipment, and its failure modes are classified according to the abnormal kinematic parameters in Meta-Action (MA), which are more succinct than the traditional mechanical failure modes on parts. However, there is some uncertain information about the failure data and censored data of MAU because of the technology limitations and the space accessibility constraints for monitoring the kinematic parameters of MA, which uncertainty information can impact the parameter estimates of MAU lifetime distribution. In order to avoid the impacts on the estimating accuracy of distribution parameters, the evidential likelihood function based on the belief function theory is constructed in view of the credibility level of the failure data and censored data. In addition, the Evidential Expectation Maximization (E2M) algorithm is proposed to estimate the parameters of the mixed exponential distribution of MAU lifetime under type-I censored data. Finally, an application of an Automatic Pallet Changer (APC) is used to illustrate the validity of the MAU failure modes classification. The simulations of the E2M algorithm are conducted to show that the proposed parameters estimation method can integrate uncertain information in the failure data and the censored data, and obtain more stable results than those based on the conventional Expectation-Maximization (EM).
本文提出了一类截尾数据下具有不确定失效模式的元动作单元(MAU)寿命分布的参数估计方法。将MAU视为完成机械设备功能的基本功能单元,并根据Meta-Action (MA)中的异常运动参数对其失效模式进行分类,比传统的零件机械失效模式更简洁。然而,由于技术限制和空间可及性的限制,MAU的失效数据和截割数据中存在一些不确定信息,这些不确定信息会影响MAU寿命分布的参数估计。为了避免对分布参数估计精度的影响,针对失效数据和截尾数据的可信程度,构造了基于信念函数理论的证据似然函数。此外,提出了证据期望最大化(E2M)算法来估计i型截尾数据下MAU寿命混合指数分布的参数。最后,以自动换板机(APC)为例,验证了MAU失效模式分类的有效性。通过对E2M算法的仿真表明,所提参数估计方法能够综合故障数据和截除数据中的不确定性信息,得到比传统的期望最大化方法更稳定的结果。
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引用次数: 0
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Proceedings of the Institution of Mechanical Engineers Part O-Journal of Risk and Reliability
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