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Accuracy reliability analysis of CNC machine tools considering manufacturing errors degrees 考虑加工误差度的数控机床精度可靠性分析
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-02-17 DOI: 10.1177/1748006x231153704
Yangfan Li, Yingjie Zhang, Ning An
To evaluate the accuracy reliability of machine tools, an evaluation method of accuracy reliability considering the machining error out of tolerance is proposed, and an accurate mathematical description is given to realize the quantitative evaluation of machining accuracy under different machining loads. On this basis, the basic connotation and mathematical model of accuracy retention are analyzed, and the influence of different machining loads on the accuracy retention is studied. Finally, experiments are carried out to detect the variations of machining errors of machine tools under different loads and the quantitative evaluations of accuracy reliability and retention of machine tools are completed, which verify the validity of the proposed methods.
为评价机床的精度可靠性,提出了一种考虑加工误差超出公差的精度可靠性评价方法,并给出了准确的数学描述,实现了不同加工负荷下加工精度的定量评价。在此基础上,分析了精度保持的基本内涵和数学模型,研究了不同加工载荷对精度保持的影响。最后,通过实验检测了机床在不同载荷下加工误差的变化规律,完成了机床精度可靠性和保持性的定量评价,验证了所提方法的有效性。
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引用次数: 0
A multi-step approach for reliability-based robust design optimization of truss structures 基于可靠性的桁架结构稳健设计优化多步骤方法
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-02-06 DOI: 10.1177/1748006x231152633
H. Mehanpour, S. R. Hoseini Vaez, M. A. Fathali
There are two general methods of robust design optimization (RDO) and reliability-based robust design optimization (RBRDO) for the optimal design of structures with non-deterministic variables. In the problem-solving process of both RDO and RBRDO, assessing the probabilistic constraints of the problem and the standard deviation of the structural responses is time-consuming and costly. In this study, by presenting a multi-step approach, for a probable optimal solution, the deterministic constraints are first investigated. Then the limit state functions related to probabilistic constraints are computed based on the mean value of random variables (in the RBRDO problem) and in the step of uncertainties effects simulation on the response of the structure, probabilistic constraints are evaluated (in the RBRDO problem). Designs that not meeting the deterministic constraints or in the unsafe area for the mean values of the random variables are not included in calculating the first and second terms of the objective function and reliability assessment. This leads to reduce the volume of calculations. The Monte Carlo simulation method is used to assess the probabilistic constraints, and the EVPS metaheuristic algorithm is used for the optimization process. Three benchmark trusses of 10, 25, and 72 bars were studied to assess the efficiency of the proposed approach. The first objective function in these problems was the mean weight of trusses and the second objective function was the standard deviation of the displacement of a specific node in a certain direction.
针对不确定变量结构的优化设计,一般有稳健设计优化和基于可靠性的稳健设计优化两种方法。在RDO和RBRDO的问题解决过程中,评估问题的概率约束和结构响应的标准差是耗时和昂贵的。在这项研究中,通过提出一个多步骤的方法,对于一个可能的最优解,确定性约束首先进行了研究。然后根据随机变量的均值计算与概率约束相关的极限状态函数(在RBRDO问题中),在不确定性对结构响应的影响模拟步骤中,评估概率约束(在RBRDO问题中)。不满足确定性约束或随机变量均值处于不安全区域的设计不包括在目标函数第一项和第二项的计算和可靠性评估中。这样可以减少计算量。采用蒙特卡罗模拟方法评估概率约束,采用EVPS元启发式算法进行优化。三个基准桁架10,25和72杆进行了研究,以评估所提出的方法的效率。这些问题的第一个目标函数是桁架的平均权重,第二个目标函数是特定节点在某一方向上的位移的标准差。
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引用次数: 1
Analyze periodic inspection and replacement policy of a shock and wear model with phase-type inter-shock arrival times using roots method 用根法分析具有相位型间冲击到达时间的冲击磨损模型的定期检查和更换策略
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-28 DOI: 10.1177/1748006x221151094
Miaomiao Yu, Yinghui Tang
We consider a shock and wear model in which the inter-shock arrival process is a phase-type (PH) renewal process, and the system’s lifetime is generally distributed. The system has two competing failure modes. One failure mode is due to random shocks, which cause failure by overloading the system. The other failure mode is owning to wear-out failures, which usually happen after the system has run for many cycles. System failure is not self-announcing and remains undiscovered unless an inspection is performed. The intervals between successive inspections are identical and equal to T time units. If a system failure is detected, the corrective repair or replacement is conducted immediately. If the system is found working at inspection, preventive maintenance will be carried out to prolong its useful life. Furthermore, to model the occurrence of events with an underlying monotonic trend, the extended geometric process (EGP) is employed to account for the impact of different types of failures on the system’s degradation. Moreover, for establishing the cost rate function in our model, the counting process generated from a PH renewal shock process is studied in detail using the roots method and formula for calculating residues. Based on these results, the survival function and other characteristics of the system are further investigated. Finally, numerical examples that determine the optimal inspection period T[Formula: see text] and the optimal replacement policy N[Formula: see text], which minimizes the long-run average cost rate, are presented.
本文考虑了一个冲击磨损模型,该模型中冲击到达过程是一个相型更新过程,系统的寿命是一般分布的。该系统有两种相互竞争的失效模式。一种失效方式是随机冲击,即系统过载导致故障。另一种故障模式是损耗故障,通常发生在系统运行多个周期之后。系统故障不是自行宣布的,除非执行检查,否则不会被发现。连续检查之间的间隔是相同的,等于T个时间单位。如果检测到系统故障,立即进行纠正性修复或更换。如果在检查中发现系统工作,将进行预防性维护以延长其使用寿命。此外,为了模拟具有潜在单调趋势的事件的发生,采用扩展几何过程(EGP)来解释不同类型的故障对系统退化的影响。此外,为了建立模型中的成本率函数,我们使用根法和残差计算公式详细研究了PH更新冲击过程中产生的计数过程。在此基础上,进一步研究了该系统的生存功能和其他特性。最后,给出了确定使长期平均成本率最小的最优检查周期T[公式:见文]和最优替换策略N[公式:见文]的数值算例。
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引用次数: 1
Is the definition of risk still contested? 风险的定义是否仍有争议?
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-28 DOI: 10.1177/1748006X221125865
T. Aven
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引用次数: 1
A new failure times model for one and two failure modes system: A Bayesian study with Hamiltonian Monte Carlo simulation 一种新的单失效模式和双失效模式系统的失效次数模型:基于哈密顿蒙特卡罗模拟的贝叶斯研究
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-20 DOI: 10.1177/1748006x221146367
B. Abba, Hong Wang
This paper presents an additive Gompertz-Weibull (AGW) distribution, a four-parameter hybrid probability distribution, and its applications in reliability engineering. The failure rate (FR) function of the proposed model demonstrates an increasing trend and a variety of bathtub shapes with or without a low and yet long-stable segment, making it appropriate for modelling a wide variety of real-world problems. Some relationships between the AGW’s FR and its mean residual life functions are examined. For parameter estimation, maximum likelihood and Bayesian inferences are considered. For posterior simulations, we use Hamiltonian Monte Carlo to evaluate the Bayes estimators of the AGW parameters. We evaluate the performance of the proposed AGW model to that of other recent bathtub distributions constructed following the same approach on three failure time datasets. The first two datasets represent device failure times, while the third represents early cable-joint failure times, all with bathtub FR. For comparison, five parametric and nonparametric evaluation criteria and the fitted FR and mean residual life curves were employed. The results indicated that the AGW model would be the best choice for describing failure times, especially when the bathtub-shaped FR of the presented dataset exhibits its three segments.
本文介绍了一种四参数混合概率分布——加性Gompertz-Weibull分布及其在可靠性工程中的应用。所提出的模型的故障率(FR)函数显示出增加的趋势和各种浴缸形状,有或没有低但长期稳定的部分,使其适合于建模各种现实世界的问题。研究了AGW的FR与其平均剩余寿命函数之间的关系。对于参数估计,考虑了极大似然和贝叶斯推理。对于后验模拟,我们使用哈密顿蒙特卡罗来评估AGW参数的贝叶斯估计。我们在三个故障时间数据集上评估了所提出的AGW模型的性能,并与采用相同方法构建的其他近期浴缸分布的性能进行了比较。前两个数据集代表设备故障次数,而第三个数据集代表早期电缆接头故障次数,所有数据集都具有浴缸FR。为了进行比较,使用了五个参数和非参数评估标准以及拟合的FR和平均剩余寿命曲线。结果表明,AGW模型将是描述故障时间的最佳选择,特别是当所提供数据集的浴缸形FR显示其三个部分时。
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引用次数: 3
Condition-based maintenance optimization for deteriorating systems considering performance-based contracting and destructive inspections 考虑到基于性能的合同和破坏性检查,对恶化系统进行基于状态的维护优化
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-12 DOI: 10.1177/1748006x221148239
Yu-Jun Zhang, Yukun Wang, Xiaopeng Li, Yiliu Liu, Weizheng Gao
As a novel contracting approach, the performance-based contracting (PBC) utilizes defined performance goals and structured incentives to improve the system availability and reduce the cost by tying the compensation to the service supplier to the system performance outcome. In this paper, two new CBM optimization models within the PBC framework are proposed considering the impacts of destructive inspections on the system degradation behavior. The average maintenance cost rate and the system availability within the contract horizon are estimated. Under the inspection-based replacement scheme, the objectives are to maximize the expected profit rate to the supplier and/or the resulting system average availability. A solution procedure based on the non-dominated sorting genetic algorithm (NSGA-II) combining with the weighted sum method (WSM) is introduced to derive the optimal CBM policies. Numerical examples and sensitivity analysis are conducted to examine the applicability of the proposed models.
作为一种新颖的合同方式,基于绩效的合同(PBC)利用明确的绩效目标和结构化的激励机制,通过将服务供应商的报酬与系统绩效结果联系起来,来提高系统可用性并降低成本。在PBC框架下,考虑破坏检测对系统退化行为的影响,提出了两种新的CBM优化模型。估算了合同期内的平均维护成本率和系统可用性。在基于检查的更换方案下,目标是最大化供应商的预期利润率和/或由此产生的系统平均可用性。提出了一种基于非支配排序遗传算法(NSGA-II)与加权和法(WSM)相结合的求解过程,推导出最优CBM策略。通过数值算例和灵敏度分析验证了所提模型的适用性。
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引用次数: 0
On preventive maintenance of k-out-of-n systems subject to fatal shocks 致命冲击下k-out- n系统的预防性维护
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-12 DOI: 10.1177/1748006x221147331
S. Ashrafi, M. Asadi, Razieh Rostami
In this paper, we investigate optimal age-based preventive maintenance (PM) policies for an ( n- k + 1)-out-of- n system whose components are exposed to fatal shocks that arrive from various sources. We consider two different scenarios for the system failure. In the first one, it is assumed that the shock process is of the type of Marshall-Olkin where each shock affects one component of the system and puts it down, and one shock affects all components and destroys all of them. In the second scenario, it is assumed that the system is subject to an extended type of Marshall-Olkin shock process where the shocks arriving at random times may cause the breakdown of 1, 2, …, or n components. Under each scenario for the components failure, we investigate an optimal age-based PM model for the system by imposing the related cost function. Then, in each case, we explore the optimal PM time that minimizes the mean cost per unit of time. Some numerical results are presented to illustrate the applications of the proposed models.
在本文中,我们研究了一个(n- k + 1)- of- n系统的最佳基于年龄的预防性维护(PM)策略,该系统的组件暴露于来自各种来源的致命冲击。我们考虑两种不同的系统故障场景。在第一个模型中,假设冲击过程属于马歇尔-奥尔金模式,即每次冲击影响系统的一个组件并使其失效,一次冲击影响所有组件并摧毁它们。在第二种情况下,假设系统受到扩展类型的Marshall-Olkin冲击过程的影响,其中随机时间到达的冲击可能导致1、2、…或n个组件的击穿。在组件失效的每种情况下,我们通过施加相关的成本函数来研究系统的最优基于年龄的PM模型。然后,在每种情况下,我们探索使每单位时间的平均成本最小化的最佳PM时间。给出了一些数值结果来说明所提模型的应用。
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引用次数: 0
A two-stage Gaussian process regression model for remaining useful prediction of bearings 轴承剩余有用预测的两阶段高斯过程回归模型
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-12 DOI: 10.1177/1748006x221141744
Jin Cui, Licai Cao, Tianxiao Zhang
Bearing is one of the most important supporting components in mechanical equipment and its health status has a significant impact on the overall performance of equipment. The remaining useful life (RUL) prediction of bearings is critical in adopting a condition-based maintenance strategy to ensure reliable equipment operation. To accurately predict the RUL of bearings, this paper proposes a two-stage Gaussian process regression (GPR) model, which combines the flexibility of the Gaussian process and the physical mechanism of the Wiener process. Compared with the conventional GPR model, the proposed model can reasonably adapt to the statistical characteristics of bearings degradation and provide more stable predictions. In addition, the paper proposes a new degradation detection approach based on the Euclidean distance to distinguish the two stages of the bearing service life cycle, which considers the global characteristics of bearing degradation and can accurately detect the beginning point of bearing degradation. The experimental results show that the proposed two-stage GPR model can help to improve the precision and accuracy of degradation path tracking and RUL prediction.
轴承是机械设备中最重要的支承部件之一,其健康状况对设备的整体性能有重大影响。轴承的剩余使用寿命(RUL)预测对于采用基于状态的维护策略以确保设备可靠运行至关重要。为了准确预测轴承的RUL,本文提出了一种两阶段高斯过程回归(GPR)模型,该模型结合了高斯过程的灵活性和维纳过程的物理机制。与传统GPR模型相比,该模型能合理适应轴承退化的统计特征,提供更稳定的预测。此外,本文提出了一种基于欧氏距离区分轴承使用生命周期两个阶段的退化检测新方法,该方法考虑了轴承退化的全局特征,能够准确检测轴承退化的起始点。实验结果表明,提出的两阶段GPR模型有助于提高退化路径跟踪和RUL预测的精度和准确度。
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引用次数: 1
Application of self-attention conditional deep convolutional generative adversarial networks in the fault diagnosis of planetary gearboxes 自关注条件深度卷积生成对抗网络在行星齿轮箱故障诊断中的应用
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-12 DOI: 10.1177/1748006x221147784
Jia Luo, Jingying Huang, Jiancheng Ma, Siyuan Liu
The Generative Adversarial Network (GAN) can generate samples similar to the original data to solve the problem of fault sample imbalance in planetary gearbox fault diagnosis. Most of models rely heavily on convolution to model the dependencies across feature vectors of vibration signals. However, the characterization ability of convolution operator is limited by the size of convolution kernel and it cannot capture the long-distance dependence in the original data. In this paper, self-attention is introduced into Conditional Deep Convolutional Generative Adversarial Networks (C-DCGAN). In the model, vibration features are dynamically weighted and merged, so that it can adaptively focus “attention” on different times to solve the problem of sample differences caused by time-varying vibration signals. Finally, the proposed method is verified on the planetary gearbox experiment and the quality of the generated signal samples is evaluated with Dynamic Time Warping (DTW) algorithm. The visual experimental results indicated that the proposed model performed better than conditional deep convolutional generative adversarial networks (C-DCGAN) and could accurately diagnose various working states of planetary gearboxes.
生成对抗网络(GAN)可以生成与原始数据相似的样本,解决行星齿轮箱故障诊断中故障样本不平衡的问题。大多数模型严重依赖于卷积来模拟振动信号特征向量之间的依赖关系。然而,卷积算子的表征能力受到卷积核大小的限制,无法捕捉原始数据中的远距离依赖关系。将自注意引入到条件深度卷积生成对抗网络(C-DCGAN)中。在模型中,对振动特征进行动态加权和合并,使其能够自适应地将“注意力”集中到不同的时间,解决了振动信号时变导致的样本差异问题。最后,通过行星齿轮箱实验验证了该方法的有效性,并利用动态时间翘曲(Dynamic Time warp, DTW)算法对生成的信号样本质量进行了评价。视觉实验结果表明,该模型优于条件深度卷积生成对抗网络(C-DCGAN),能够准确诊断行星齿轮箱的各种工作状态。
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引用次数: 1
Combining first prediction time identification and time-series feature window for remaining useful life prediction of rolling bearings with limited data 结合首次预测时间识别和时间序列特征窗的有限数据滚动轴承剩余使用寿命预测
IF 2.1 4区 工程技术 Q2 Engineering Pub Date : 2023-01-12 DOI: 10.1177/1748006x221147441
Hai Li, Chaoqun Wang
Limited data are common in the problem of remaining life prediction (RUL) of rolling bearings, and the distribution of degradation data of rolling bearings under different working conditions is quite different, which makes it difficult to predict the RUL of rolling bearings with limited data. To address this issue, this study combines first prediction time identification (FPT) and time-series feature window (TSFW) for predicting the RUL of rolling bearings with limited data. Firstly, the proper first prediction time is identified by a novel FPT identification method considering root mean square and Kurtosis simultaneously. Subsequently, to accurately capture the sequential characteristics of bearing degradation data, the TSFW is constructed and then adaptively compressed considering degradation factor that is derived mathematically. Based on this, this study employs multi-step ahead rolling prediction strategy with degradation factor from FPT to reveal the future degradation trend and then predict the bearing RUL. Finally, the feasibility and generalization of the proposed method under limited data is validated by carrying out several rolling bearing experiments, and the prediction errors for two representative bearings are 14.46% and 8.06%.
在滚动轴承剩余寿命预测(RUL)问题中,数据有限是常见的问题,不同工况下滚动轴承退化数据的分布差异较大,这使得用有限数据预测滚动轴承的RUL变得困难。为了解决这一问题,本研究结合了首次预测时间识别(FPT)和时间序列特征窗口(TSFW)来预测有限数据下滚动轴承的RUL。首先,采用一种同时考虑均方根和峰度的FPT识别方法,确定合适的首次预测时间;然后,为了准确捕捉轴承退化数据的序列特征,构建TSFW,并考虑数学推导的退化因子进行自适应压缩。在此基础上,采用基于FPT退化因子的多步超前滚动预测策略,揭示未来退化趋势,进而预测轴承RUL。最后,通过多次滚动轴承实验验证了该方法在有限数据下的可行性和泛化性,对两种代表性轴承的预测误差分别为14.46%和8.06%。
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引用次数: 2
期刊
Proceedings of the Institution of Mechanical Engineers Part O-Journal of Risk and Reliability
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