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Gelatine source authentication using 1 H NMR spectroscopy and visual analysis approaches 利用 1 H NMR 光谱和视觉分析方法鉴定明胶来源
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-13 DOI: 10.1007/s11696-024-03685-y
Giri Rohmad Barokah, Gian Primahana, Mohammad Faiz Karimy,  Dwiyitno, Hedi Indra Januar

The main problem with food authenticity is that labels and information that are not clear about where the ingredient in food comes from. One of ingredient that difficult to detect where the sources which used as raw materials is gelatine. Therefore, the detection method that is easy to use, quick, accurate, low-cost, and more efficient is necessary to develop. The objective of the research is to examine the use of 1H NMR spectroscopy, visual analysis to identify the gelatine product raw material sources. The results show that based on 1 H NMR analysis, fish and calf gelatine characterize with amino acid methionine and valine, meanwhile porcine gelatine characterize with amino acid proline. Furthermore, based on colorimetry analysis fish and calf gelatine was characterized by high a* and b* values. Meanwhile, the sample of porcine gelatine was characterized by a high L* value.

食品真实性的主要问题是标签和信息不清楚食品成分的来源。明胶就是难以检测其原料来源的成分之一。因此,有必要开发使用方便、快速、准确、低成本、高效率的检测方法。这项研究的目的是考察使用 1H NMR 光谱和目视分析来识别明胶产品原料来源的情况。结果表明,根据 1H NMR 分析,鱼和小牛明胶的氨基酸特征是蛋氨酸和缬氨酸,而猪明胶的氨基酸特征是脯氨酸。此外,根据比色法分析,鱼和小牛的明胶具有较高的 a* 和 b* 值。而猪明胶样品的特点是 L* 值高。
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引用次数: 0
Coupling photocatalytic trifluoromethylation with biocatalytic stereoselective ketone reduction in continuous flow 在连续流中将光催化三氟甲基化与生物催化立体选择性酮还原结合起来
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-12 DOI: 10.1007/s11696-024-03649-2
Alessia Valotta, Julia Maderbacher, Tamara Reiter, Wolfgang Kroutil, Heidrun Gruber-Woelfler

Photocatalysis and biocatalysis represent powerful efficient tools in synthetic chemistry. While, both have individually shown promising results, their integration remains challenging, particularly in continuous flow processes. This work presents a semicontinuous setup, combining photo- and biocatalysis in a multistep synthesis for the production of optically pure (S)-3,3,3-trifluoro-1-phenylpropan-1-ol. Initially, a photocatalytic trifluoromethylation of a methyl ketone in α-position in a self-made photoreactor was tested in flow, followed by enzymatic ketone reduction catalyzed by an alcohol dehydrogenase (variant of an ADH from Lactobacillus kefir). The study addresses the challenge of enzyme stability in aggressive solvents, developing a robust immobilization approach for the selected ADH with a PVA/PEG cryogel matrix. This strategy has been investigated in this work to ensure enzyme stability in THF, marking a notable advance in compatibility for continuous cascades. The separate process steps were finally combined in a semicontinuous flow system, achieving a space–time yield for the photocatalytic step of 39.8 g L−1 h−1 and of 1.12 g L−1 h−1 for the enzymatic step. The study signifies one of the first instances of combining photo- and biocatalysis in continuous cascades, offering an innovative approach to synthesizing chiral 3,3,3-trifluoro-1-phenylpropan-1-ol.

Graphical abstract

光催化和生物催化是合成化学中强大高效的工具。虽然这两种催化方法各自都取得了可喜的成果,但将它们结合在一起仍具有挑战性,尤其是在连续流工艺中。这项工作介绍了一种半连续装置,它在多步合成中结合了光催化和生物催化,用于生产光学纯(S)-3,3,3-三氟-1-苯基-1-丙醇。首先,在自制的光反应器中对α-位的甲基酮进行光催化三氟甲基化流动测试,然后在醇脱氢酶(来自克菲尔乳酸杆菌的 ADH 的变体)的催化下进行酶促酮还原。这项研究解决了酶在侵蚀性溶剂中稳定性的难题,开发出一种使用 PVA/PEG 低温凝胶基质对所选 ADH 进行稳健固定的方法。这项工作对这一策略进行了研究,以确保酶在四氢呋喃中的稳定性,这标志着在连续级联的兼容性方面取得了显著进步。最终,在一个半连续流动系统中结合了不同的工艺步骤,光催化步骤的时空产率为 39.8 克/升-1 小时-1,酶解步骤的时空产率为 1.12 克/升-1 小时-1。这项研究标志着在连续级联中结合光催化和生物催化的首次实例之一,为合成手性 3,3,3-三氟-1-苯基-1-丙醇提供了一种创新方法。
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引用次数: 0
Influence of alumina on emission characteristics of Gd3+ ions in lead silicate glasses 氧化铝对硅酸铅玻璃中 Gd3+ 离子发射特性的影响
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-11 DOI: 10.1007/s11696-024-03676-z
P. Ramesh Babu, Kishor Palle, Sambhani Naga Gayatri, L. Vijayalakshmi, Seong Jin Kwon, D. Krishna Rao, Sabah Ansar

In this study, we synthesized lead aluminosilicate glasses doped with Gd3+ ions and investigated the effects of varying Al2O3 concentrations on their properties. Specifically, we explored the photoluminescence behavior as well as the optical, infrared, and other spectroscopic characteristics of these glasses. Our infrared (IR) spectroscopic analysis revealed that the depolymerization of the glass network progressively increased with Al2O3 concentrations up to 5.0 mol%. Under excitation at 273 nm, corresponding to the 6P7/28S7/2 transition of Gd3+ ions, we observed significant UVB emissions at 311 nm. Notably, the emission intensity of glass containing 5.0 mol% Al2O3, when mixed with alumina-free glass, was found to be four times greater than that of glass with 1 mol% alumina. This enhancement in emission can be attributed to the declustering of Gd3+ ions and the ability of Al3+ ions to reduce cross-relaxation losses, thus enriching the photoluminescence properties. These findings provide valuable insights into the design and optimization of lead aluminosilicate glasses for applications requiring enhanced UVB emissions.

在这项研究中,我们合成了掺杂 Gd3+ 离子的硅酸铅玻璃,并研究了不同浓度的 Al2O3 对其特性的影响。具体来说,我们探讨了这些玻璃的光致发光行为以及光学、红外和其他光谱特性。我们的红外(IR)光谱分析显示,玻璃网络的解聚程度随着 Al2O3 浓度的增加而逐渐提高,最高可达 5.0 摩尔%。在与 Gd3+ 离子的 6P7/2→8S7/2 转变相对应的 273 纳米波长激发下,我们在 311 纳米波长处观察到了明显的 UVB 发射。值得注意的是,当含有 5.0 mol% Al2O3 的玻璃与不含氧化铝的玻璃混合时,其发射强度是含有 1 mol% 氧化铝的玻璃的四倍。发射强度的提高可归因于 Gd3+ 离子的去簇和 Al3+ 离子减少交叉松弛损失的能力,从而丰富了光致发光特性。这些发现为设计和优化铝硅酸盐铅玻璃以用于需要增强 UVB 发射的应用提供了宝贵的见解。
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引用次数: 0
Temperature effect on the kinetic profile of Ziegler–Natta catalyst in propene polymerization 温度对齐格勒-纳塔催化剂在丙烯聚合过程中的动力学曲线的影响
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-10 DOI: 10.1007/s11696-024-03679-w
Vít Kolomazník, Igor Cejpek, Miroslav Skoumal

Propene polymerization kinetic profiles with a diether-based Ziegler–Natta MgCl2-supported catalyst were investigated in a stainless-steel batch reactor. The initial 10 min period characterizes various temperature levels with a constant volume of liquid propene. The lowest temperature level corresponds to the usual prepolymerization temperature (10 °C), and the highest level corresponds to the usual main polymerization temperature (70 °C). The effects of the starting temperature levels were evaluated through polymerization kinetic patterns computed namely from the second polymerization period carried out at 70 °C for the next 90 min. Based on the heat transfer data, the kinetic profiles were fitted to suitable semi-empirical equations derived from fundamental kinetic approaches using the first and second orders of the catalyst active sites decay. Both approaches adequately describe the dependence of the initial activities and deceleration constants on the temperature during the initial period.

在不锈钢间歇反应器中,研究了二醚基 Ziegler-Natta MgCl2-支撑催化剂的丙烯聚合动力学特性。最初的 10 分钟是在液态丙烯体积恒定的情况下的不同温度水平。最低温度相当于通常的预聚合温度(10 °C),最高温度相当于通常的主聚合温度(70 °C)。起始温度水平的影响是通过聚合动力学模式来评估的,即在 70 ℃ 下进行的第二个聚合期(接下来的 90 分钟)的聚合动力学模式。根据热传导数据,动力学曲线被拟合到合适的半经验方程中,这些半经验方程是利用催化剂活性位点衰减的一阶和二阶基本动力学方法得出的。这两种方法都充分描述了初始活性和减速常数对初始阶段温度的依赖性。
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引用次数: 0
Arylglyoxal-based multicomponent synthesis of C-3 functionalized imidazoheterocycles 基于芳基乙二醛的 C-3 功能化咪唑杂环多组分合成法
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-10 DOI: 10.1007/s11696-024-03674-1
Swadhin Swaraj Acharya, Rahul Kumar Sahoo, Pralina Mohanty, Puspanjali Panda, Bibhuti Bhusan Parida

The imidazoheterocycles (fused imidazoles), widely distributed in nature and pharmaceuticals, find many applications in drug discovery, metal sensing and C–H activations, OLEDs, etc. Thus, developing new novel methods for their synthesis has been an active area of research and hence received a great deal attention from synthetic chemists. Likewise, the multicomponent reactions (MCRs) are a hot topic in synthetic research. Herein, we present this review article that covers the multicomponent synthesis of C-3 functionalized imidazoheterocycles from the one-pot reaction of aryl glyoxal, α-aminoazaarene and cyclic 1,3-dicarbonyls and the notable achievements in the area since 2014. Also, this review highlights the substrate-dependent unusual reactions and the potential future perspective in the area for further advancement.

Graphical abstract

The aryl glyoxal-based MCR provides diverse array of highly functionalized imidazoheterocycles from the one-pot MCR of α-aminoazaarene, aryl glyoxal and cyclic 1,3-dicarbonyl through Knoevenagel condensation, Michael addition, intramolecular cyclization and dehydration sequences.

咪唑杂环(融合咪唑)广泛分布于自然界和医药领域,在药物发现、金属传感和 C-H 活化、有机发光二极管等方面有许多应用。因此,开发新的合成方法一直是一个活跃的研究领域,并因此受到合成化学家的极大关注。同样,多组分反应(MCR)也是合成研究的热门话题。在本文中,我们将介绍由芳基乙二醛、α-氨基氮杂蒽和环状 1,3-二羰基的一锅反应合成 C-3 官能化咪唑杂环的多组分合成方法,以及自 2014 年以来在该领域取得的显著成就。图解摘要基于芳基乙二醛的 MCR 通过 Knoevenagel 缩合、迈克尔加成、分子内环化和脱水顺序,从 α-氨基氮杂环庚烯、芳基乙二醛和环 1,3-二羰基的一锅 MCR 反应中提供了多种高度官能化的咪唑杂环。
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引用次数: 0
Design, synthesis, and structure–activity relationships of oil-soluble fluorinated surfactants with fluorocarbon/hydrocarbon hybrid chain 具有碳氟化合物/碳氢化合物混合链的油溶性含氟表面活性剂的设计、合成和结构-活性关系
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-09 DOI: 10.1007/s11696-024-03656-3
Wen-Hai Wu, Ya-Qing Zhou, Yong Sun, Ji-Li Wang, Zhi-Qiang Xiang, Jiang Duan

This study presents an exploration into the relationship between the molecular structure of oil-soluble fluorinated surfactants and their surface properties across a variety of organic solvents. A series of oil-soluble surfactants with fluorocarbon/hydrocarbon hybrid chains, N-methyl-N-alkyl-4-perfluoroalkylsulfoxybenzylamines (FmHn), were designed and synthesized, and their surface activity was evaluated in 12 organic solvents with different polarities. The surface parameters, including CMC, ({gamma }_{CMC}), ({Gamma }_{max}) and ({A}_{min}), were measured in n-hexadecane, m-xylene, and DMSO, allowing for an in-depth analysis of the influence of molecular structure on these surface properties. Results indicate that an increase in the length of the fluorocarbon chain generally enhances surface activity, leading to a reduction in the CMC value and an increase in the effectiveness of surface tension reduction. However, the impact of the hydrocarbon chain length on surface activity is more complex and dependent on the polarity of the organic solvents. In low-polarity solvents, surface activity is improved with a longer hydrocarbon chain, whereas in high-polarity solvents, a shorter hydrocarbon chain is more beneficial. Consequently, a “polarity–directionality” strategy was proposed to tailor the molecular structure of surfactants to optimize performance in solvents with varying polarities, resulting in a significant reduction in surface tension. Specifically, F8H12 was identified as particularly effective in low-polarity n-alkanes and cycloalkanes, F6H8 was most effective in medium polarity aromatics, and F8H4 or F6H4 was ideal for larger polar solvents. These findings enrich the understanding of the structure–activity relationship in oil-soluble fluorinated surfactants and offer new perspectives for the development of high-performance surfactants with reduced environmental impact.

Graphical Abstract

本研究探讨了油溶性含氟表面活性剂的分子结构与其在各种有机溶剂中的表面特性之间的关系。研究设计并合成了一系列具有氟碳/烃混合链的油溶性表面活性剂--N-甲基-N-烷基-4-全氟烷基磺氧基苄胺(FmHn),并在 12 种不同极性的有机溶剂中评估了它们的表面活性。在正十六烷、间二甲苯和二甲基亚砜中测量了包括 CMC、({gamma }_{CMC})、({gamma }_{max})和({A}_{min})在内的表面参数,从而深入分析了分子结构对这些表面性质的影响。结果表明,碳氟化合物链长度的增加通常会提高表面活性,从而降低 CMC 值,提高降低表面张力的效果。不过,碳氢链长度对表面活性的影响更为复杂,取决于有机溶剂的极性。在低极性溶剂中,烃链越长,表面活性越好,而在高极性溶剂中,烃链越短,表面活性越好。因此,有人提出了一种 "极性定向 "策略,通过调整表面活性剂的分子结构来优化其在不同极性溶剂中的性能,从而显著降低表面张力。具体来说,F8H12 在低极性的正构烷烃和环烷烃中特别有效,F6H8 在中等极性的芳烃中最有效,而 F8H4 或 F6H4 则是较大极性溶剂的理想选择。这些发现丰富了人们对油溶性含氟表面活性剂结构-活性关系的认识,为开发对环境影响更小的高性能表面活性剂提供了新的视角。
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引用次数: 0
Solar-driven carbon dioxide reduction: a review of recent developments and future prospects 太阳能驱动的二氧化碳减排:近期发展与未来展望综述
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-09 DOI: 10.1007/s11696-024-03636-7
Omar H. AL-Zoubi, Somavia Ameen, Farag M. A. Altalbawy, Carlos Rodriguez-Benites, Soumya V. Menon, Mandeep Kaur, I. B. Sapaev, Merwa Alhadrawi, G V Sivaprasad, Hussam Abdali Abdulridui

This review provides a comprehensive analysis of the rapidly evolving field of solar-driven carbon dioxide (CO2) conversion, focusing on recent developments and future prospects. While significant progress has been made in understanding the fundamental mechanisms of photocatalytic (PC), photoelectrocatalytic, photobiocatalytic, and photothermal CO2 reduction, the efficient and scalable utilization of these technologies remains a challenge. The analysis critically examines the latest advancements in materials and catalysts, including light-harvesting centers, charge transfer interfaces, and catalytically active sites, highlighting their critical role in optimizing efficiency and selectivity. This study examines the recent progress made in PC, photoelectrochemical, and photovoltaic-electrochemical devices, identifying key challenges and opportunities for future research. By highlighting the gap between current research and practical applications, this review aims to provide valuable insights for the development of sustainable and cost-effective technologies for CO2 conversion, contributing to a cleaner and more sustainable energy future.

本综述全面分析了快速发展的太阳能驱动的二氧化碳(CO2)转化领域,重点关注最新进展和未来前景。虽然在了解光催化 (PC)、光电催化、光生物催化和光热二氧化碳还原的基本机制方面取得了重大进展,但如何高效、可扩展地利用这些技术仍是一项挑战。本分析批判性地研究了材料和催化剂的最新进展,包括光收集中心、电荷转移界面和催化活性位点,强调了它们在优化效率和选择性方面的关键作用。本研究探讨了个人电脑、光电化学和光电-电化学设备的最新进展,明确了未来研究的关键挑战和机遇。通过强调当前研究与实际应用之间的差距,本综述旨在为开发可持续和具有成本效益的二氧化碳转化技术提供有价值的见解,从而为更清洁、更可持续的能源未来做出贡献。
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引用次数: 0
Monitoring of patulin and ochratoxin A in apple juices using covalent organic framework-reinforced hollow fiber-solid phase microextraction method and HPLC 利用共价有机框架增强型中空纤维固相微萃取法和高效液相色谱法监测苹果汁中的棒曲霉素和赭曲霉毒素 A
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-06 DOI: 10.1007/s11696-024-03677-y
Ali Sadeghi Alavian, Ali Mohebbi, Saeid Yaripour, Mir Ali Farajzadeh

In the current work, a covalent organic framework-reinforced hollow fiber-solid phase microextraction method has been introduced for the extraction of patulin and ochratoxin A from commercial apple juices before their determination with high-performance liquid chromatography-tandem mass spectrometry. This method benefited from the advantages of traditional hollow fiber-liquid phase microextraction and solid phase microextraction methods. Briefly, in this method, after preparation of the covalent organic framework-reinforced hollow fiber through a simple method, it was placed into the sample solution and the mixture was stirred to increase the contact surface. After stopping the stirring process, the hollow fiber was taken and placed into a vial containing choline chloride: dichloroacetic acid deep eutectic solvent as an elution solvent. In the following, the mixture was sonicated to accelerate the desorption process. Finally, the eluate containing the extracted analytes was taken and injected into separation system. Under optimized conditions, validation of the developed method was done and the outcomes indicated great precision (relative standard deviations ≤ 5.2%), good linearity (coefficient of determination ≥ 0.9974) in a wide range (77.3–1 × 106 ng L−1), and low limits of detection (23.2 and 15.6 ng L−1 for patulin and ochratoxin A, respectively) and quantification (77.3 and 52.1 ng L−1 for patulin and ochratoxin A, respectively). At the end, the suggested approach was employed for the analysis of patulin and ochratoxin A in thirty commercial apple juice samples. Based on the results, patulin and ochratoxin A were detected in 17% and 23% of the investigated apple juice samples, respectively.

本研究介绍了一种共价有机框架增强中空纤维固相微萃取方法,用于从商品苹果汁中萃取棒曲霉素和赭曲霉毒素 A,然后用高效液相色谱-串联质谱法进行测定。该方法借鉴了传统的中空纤维液相微萃取法和固相微萃取法的优点。简而言之,该方法通过简单的方法制备出共价有机框架增强中空纤维后,将其放入样品溶液中,搅拌混合物以增加接触面。停止搅拌后,将中空纤维放入装有氯化胆碱:二氯乙酸深度共晶溶剂的小瓶中作为洗脱溶剂。随后,对混合物进行超声处理,以加速解吸过程。最后,取含有提取分析物的洗脱液注入分离系统。在优化的条件下,对所建立的方法进行了验证,结果表明该方法精密度高(相对标准偏差小于 5.2%),线性关系好(测定系数≥ 0.9974),检出限(棒曲霉素和赭曲霉毒素 A 的检出限分别为 23.2 和 15.6 ng L-1)和定量限(棒曲霉素和赭曲霉毒素 A 的定量限分别为 77.3 和 52.1 ng L-1)均较宽。最后,我们采用建议的方法分析了 30 个商业苹果汁样本中的棒曲霉素和赭曲霉毒素 A。结果显示,在调查的苹果汁样本中,分别有 17% 和 23% 检测到棒曲霉素和赭曲霉毒素 A。
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引用次数: 0
Performance evaluation of Si/Fe3O4 nanoparticles in water-based mud in presence of different Mg2+, K+, Na+ salts: experimental and stability visualization study 不同 Mg2+、K+、Na+ 盐存在下 Si/Fe3O4 纳米粒子在水基泥浆中的性能评估:实验和稳定性可视化研究
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-05 DOI: 10.1007/s11696-024-03678-x
Shaine Mohammadali Lalji, Syed Imran Ali, Zeeshan Ali Lashari, Suresh Kumar Panjwani, Muneeb Burney

The revolutionized field of nanotechnology emerged in the oil and gas sector to enhance drilling fluid performance. This technology increases the success rate of drilling operations in different environments. However, their performance in presence of various salts has not been entirely discovered up till now. In this research, three different salt mud systems that include KCl, NaCl and MgCl2 were prepared and coated with silica iron oxide nanoparticles. The rheological and filtration characteristics of all the samples with the joint interaction of salt and nanoparticles were analyzed. Additionally, the stability of the mud samples after the interaction between the two entities was investigated using a visualization tool. This unique application will be useful in observing the changes in the mud system during nonproductive time events (NPT). The result of the study reveals that all the fluids in the presence of these entities showed shear thinning behavior with flow index (< 1). Reduction in shear stresses in the salt systems was observed mainly because of the neutralization of the negative charges associated with the base mud system. However, this behavior was weaker in monovalent cations as compared with divalent. KCL/(Si/Fe3O4) demonstrates the most stable mud system when investigated through intensity profile plots. Minimum segregation and maximum dispersion were the key parameters that demonstrated its stability. Moreover, all three cations in the presence of Si/Fe3O4 nanoparticles reduce the filtrate loss volume and provide a thin and smooth mud cake. The Si/Fe3O4 because of its spherical bead shape plugs the pore spacing of the filter paper while blocking of microsize spacing was done with the help of cations.

为提高钻井液性能,石油和天然气领域出现了革命性的纳米技术。这项技术提高了不同环境下钻井作业的成功率。然而,迄今为止,人们尚未完全发现它们在各种盐类存在时的性能。在这项研究中,制备了三种不同的盐泥浆体系,包括氯化钾、氯化钠和氯化镁,并在其上涂覆了二氧化硅纳米氧化铁颗粒。分析了盐和纳米颗粒共同作用下所有样品的流变和过滤特性。此外,还利用可视化工具研究了两种实体相互作用后泥浆样品的稳定性。这一独特的应用将有助于观察泥浆系统在非生产时间事件(NPT)中的变化。研究结果表明,在这些实体存在的情况下,所有流体都表现出剪切稀化行为,流动指数为(< 1)。盐系统中剪切应力的降低主要是由于与基泥系统相关的负电荷被中和。不过,与二价阳离子相比,一价阳离子的这种行为较弱。通过强度曲线图研究,KCL/(Si/Fe3O4)是最稳定的泥浆体系。最小偏析和最大分散是证明其稳定性的关键参数。此外,所有三种阳离子在 Si/Fe3O4 纳米粒子的存在下都能减少滤液损失量,并提供薄而光滑的泥饼。Si/Fe3O4 因其球形珠状而堵塞了滤纸的孔隙间距,而微小间距的堵塞则是在阳离子的帮助下完成的。
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引用次数: 0
Prediction of heat exchanger fouling for predictive maintenance using artificial neural networks 利用人工神经网络预测热交换器污垢以进行预测性维护
IF 2.2 4区 化学 Q2 Engineering Pub Date : 2024-09-04 DOI: 10.1007/s11696-024-03668-z
Syed Ali Ammar Taqvi, Kanwal Kumar, Sohail Malik, Haslinda Zabiri, Farooq Ahmad

The petroleum refining business consumes approximately 0.2 MMBTU/BBL of energy annually. This consumption is mitigated using heat integration techniques. However, a significant challenge in this process is fouling in the preheat train network of heat exchangers. Fouling necessitates regular cleaning, leading to substantial operational inefficiencies and costs, with annual losses estimated at nearly $16.5 billion. To address this issue, implementing a predictive maintenance model is crucial for performing maintenance at optimal periods, thereby reducing these losses. The study proposes an artificial neural network (ANN) developed using MATLAB’s nntool, trained on industrial heat exchanger samples that were preprocessed in Microsoft Excel. This ANN model is designed to forecast fouling patterns in shell and tube heat exchangers. The model’s accuracy and effectiveness were validated using R2 (coefficient of determination) and RMSE (root mean square error) measures. The results indicated that the EA-307 Feed-Forward Back-Propagation Neural Network (FFBPNN) model delivered satisfactory performance, with an R2 value of 0.9961. This high level of accuracy underscores the significant impact of the number of neurons on the model’s predictive output. Furthermore, the model’s testing on a new dataset yielded impressive results, achieving an R2 value of 0.966. This demonstrates the model’s robustness and reliability in predicting fouling patterns, facilitating improved maintenance schedules, and minimizing the financial losses associated with fouling. The study highlights the potential of advanced neural network models to significantly enhance the operational efficiency of petroleum refineries by enabling more precise and timely maintenance interventions.

Graphical abstract

石油精炼业务每年消耗约 0.2 百万兆热量单位/千兆热量单位(BBL)的能源。这种能耗可以通过热集成技术得到缓解。然而,这一过程中的一个重大挑战是热交换器预热系统网络中的污垢。污垢需要定期清理,导致运行效率和成本大幅降低,估计每年损失近 165 亿美元。为解决这一问题,实施预测性维护模型对于在最佳时期进行维护,从而减少损失至关重要。本研究提出了一种使用 MATLAB nntool 开发的人工神经网络 (ANN),该网络在 Microsoft Excel 中预处理的工业热交换器样本上进行训练。该人工神经网络模型旨在预测管壳式热交换器的结垢模式。模型的准确性和有效性通过 R2(判定系数)和 RMSE(均方根误差)进行了验证。结果表明,EA-307 前馈反向传播神经网络 (FFBPNN) 模型的性能令人满意,R2 值为 0.9961。这一高水平的准确性凸显了神经元数量对模型预测输出的重要影响。此外,该模型在新数据集上的测试结果令人印象深刻,R2 值达到 0.966。这表明该模型在预测污垢模式、改进维护计划和最大限度地减少与污垢相关的经济损失方面具有稳健性和可靠性。这项研究凸显了先进神经网络模型的潜力,它能更精确、更及时地进行维护干预,从而显著提高炼油厂的运营效率。 图表摘要
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