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2024 Annual Reliability and Maintainability Symposium (RAMS)最新文献

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Reliability Prediction via Accelerated Testing with Imperfectly Controlled Conditions 通过不完全受控条件下的加速试验进行可靠性预测
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457837
Cesar Ruiz, Seyyed Farid Hashemian, Haitao Liao
The reliability of a highly reliable product is often estimated through accelerated testing with one or multiple stressors and well-designed stress profiles. Since the parameters of the product's life-stress relationship will change in response to stress variation, it is desirable to precisely control the designed testing conditions. However, widely used testing equipment, such as an environmental chamber, may not always meet such expectations with respect to the required level of accuracy. This may result in changes in the life-stress relationship during the test and, if ignored, potentially diminish the accuracy of reliability extrapolation at the use condition. In this paper, we propose a physics-informed statistical learning framework for product reliability prediction via accelerated testing with imperfectly controlled testing conditions. The proposed stress profile representation method and statistical estimation procedure partially relax the requirements for stringent control of applied stresses during accelerated testing. A dataset from a capacitor accelerated test involving both voltage and temperature stressors is modified and used to illustrate the proposed methodology. The results show that the proposed methodology is a useful tool for reliability prediction and is robust to moderate and continuous changes in accelerated testing conditions while requiring minimal added knowledge from the end user's perspective.
高可靠性产品的可靠性通常是通过使用一种或多种应力和精心设计的应力曲线进行加速测试来估算的。由于产品的寿命-应力关系参数会随应力变化而改变,因此最好能精确控制设计的测试条件。然而,广泛使用的测试设备(如环境试验箱)在所需的精确度方面可能并不总是能满足这种期望。这可能会导致测试过程中寿命-应力关系的变化,如果被忽视,可能会降低使用条件下可靠性推断的准确性。在本文中,我们提出了一种物理信息统计学习框架,用于在不完全受控的测试条件下通过加速测试进行产品可靠性预测。所提出的应力曲线表示方法和统计估计程序部分放宽了对加速测试期间施加应力的严格控制要求。我们修改了涉及电压和温度应力的电容器加速测试数据集,并用它来说明所提出的方法。结果表明,所提出的方法是一种有用的可靠性预测工具,对加速测试条件的适度和持续变化具有鲁棒性,而从最终用户的角度来看,所需的额外知识极少。
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引用次数: 0
Estimating Multi-Phase Life Cycle Reliability by Combining Failure Rate Adjustments into Duty Cycle 将故障率调整与占空比相结合,估算多阶段生命周期可靠性
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457642
Miklós Á. Szidarovszky
Traditionally, calculating the life cycle reliability of a system across multiple phases would be obtained by calculating the reliability of the components and the system in each phase independently, and then combining those individual phase reliabilities into an overall life cycle reliability. This paper showcases the usage of the duty cycle to combine all failure rate adjustments, e.g. environments, dormancy etc., and life cycle phases to remove the need to calculate individual failure rates for components and simplify the Reliability Block Diagram (RBD) for the system. This methodology allows an analytical reliability approach on a multi-phased life cycle using an analytical RBD as opposed to a phase-based simulation RBD. A comparison of the results between the methodologies, for a system that has a multi-phase life cycle, confirms that combining multiple factors into the duty cycle(s) allows for the use of an analytical RBD as an alternate to a phase-based simulation RBD, with the limitation that the failure rate is constant in each phase of the life cycle.
传统上,计算一个系统在多个阶段的生命周期可靠性时,需要分别计算每个阶段的组件和系统可靠性,然后将这些单个阶段的可靠性合并为一个整体的生命周期可靠性。本文展示了如何利用占空比将所有故障率调整(如环境、休眠等)与生命周期阶段结合起来,从而无需单独计算组件的故障率,并简化了系统的可靠性框图(RBD)。与基于阶段的模拟 RBD 相比,该方法允许使用分析 RBD 对多阶段生命周期进行可靠性分析。通过对具有多阶段生命周期的系统的两种方法的结果进行比较,证实将多种因素结合到占空比中,可以使用分析可靠性方框图来替代基于阶段的模拟可靠性方框图,但限制条件是在生命周期的每个阶段故障率都是恒定的。
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引用次数: 0
A Preliminary Availability Assessment of A LEO Satellite Constellation 低地轨道卫星星座可用性初步评估
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457737
Wei Huang, Roy Andrada, Kristen Holman, D. Borja, Koki Ho
This paper presents a preliminary assessment of operational availability of a LEO satellite constellation with a single orbital plane. A new model is developed. Unlike traditional availability models developed from using Markov chains, this model derives expected service downtimes from probability distributions directly, due to the unrepairable nature of a failed satellite on orbit. Two types of service downtimes are considered: one attributed to redistributing remaining satellites to restore full coverage of the orbit if there are spare satellites still available, and the other attributed to a partial loss of the orbital coverage due to a permanent gap created by an additional satellite failure if there is no spare available. This model establishes a baseline for validation and verification of any numerical assessment tool to be developed in the future for complex LEO satellite constellations with multiple orbital planes, due to the fact that the single orbital plane constellation is a special case of complex constellations by setting the number of orbital planes equal to one and the analysis results obtained from the tool with such setting should be identical or close to the ones obtained from the analytical model presented here. An example is presented. And a proposed path-forward to develop a comprehensive LEO satellite availability assessment tool is outlined at the end of the paper.
本文对具有单一轨道平面的低地球轨道卫星星座的运行可用性进行了初步评估。本文开发了一个新模型。与使用马尔可夫链开发的传统可用性模型不同,由于轨道上故障卫星的不可修复性,该模型直接从概率分布中推导出预期服务停机时间。该模型考虑了两种类型的服务中断时间:一种是在仍有备用卫星可用的情况下,重新分配剩余卫星以恢复轨道的全面覆盖;另一种是在没有备用卫星可用的情况下,由于额外卫星故障造成的永久性缺口而导致的部分轨道覆盖损失。由于单轨道平面星座是复杂星座的一个特例,将轨道平面数设为一个,因此该模型为今后针对具有多个轨道平面的复杂低地轨道卫星星座开发的任何数值评估工具建立了一个验证和核查基线,在这种设置下从工具中获得的分析结果应与从本文介绍的分析模型中获得的结果相同或接近。现举例说明。本文最后概述了开发低地轨道卫星可用性综合评估工具的建议路径。
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引用次数: 0
Assuring Reliability of Autonomous Commercial Drones in the National Airspace 确保国家领空内自主商用无人机的可靠性
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457690
Matthew Litton, D. Drusinsky, J. B. Michael
The proliferation of uncrewed aerial vehicles, also known as drones, raises concerns about their safe and reliable integration with conventional aircraft. Today, drones are used commercially for wide-ranging applications such as infrastructure inspection, agriculture, and logistics, necessitating their further integration into the airspace ecosystem. Airspace management currently depends on human operators to perform deconfliction and emergency management, but the removal of human operators requires drones to possess autonomous decision-making capabilities for real-time conflict resolution and collision detection. We analyze data from U.S. military-developed detect-and-avoid algorithms to demonstrate the ability to automatically learn lightweight and effective models of collision detection. Then, we discuss how such models can be easily and cheaply developed for deployment on drones as part of autonomous detect-and-avoid systems. Such systems can provide assurances to regulators and other stakeholders about the reliable integration of drones into the national airspace system. (This research is sponsored by the U.S. Department of the Navy.)
无人驾驶飞行器(又称无人机)的激增引发了人们对其与传统飞机安全可靠整合的担忧。如今,无人机已在基础设施检测、农业和物流等广泛领域得到商业应用,因此有必要将其进一步融入空域生态系统。空域管理目前依赖于人类操作员来执行冲突消除和应急管理,但人类操作员的撤离要求无人机具备自主决策能力,以便实时解决冲突和检测碰撞。我们分析了美国军方开发的检测与避让算法的数据,展示了自动学习轻量级有效碰撞检测模型的能力。然后,我们讨论了如何以简便、廉价的方式开发此类模型,并将其部署在无人机上,作为自主探测与避让系统的一部分。这种系统可以向监管机构和其他利益相关者保证无人机可靠地融入国家空域系统。(本研究由美国海军部赞助)。
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引用次数: 0
Maximum Likelihood Estimation with the Two-Parameter Exponential Model and Interval-Censored Data 使用双参数指数模型和区间删失数据进行最大似然估计
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457672
Michael Z. Spivey
With exact lifetime data using maximum likelihood to estimate the scale and threshold parameters for a two-parameter exponential model is quite simple. However, in the presence of interval-censored data these calculations become much more difficult, especially when the censoring is random. In this paper we discuss the mathematics underlying the determination of the maximum likelihood estimators for both the scale and threshold parameters for the two-parameter exponential model in the presence of random interval-censored data. In addition, we prove a few theoretical results concerning the maximum likelihood estimators, results that greatly restrict the situations under which the log-likelihood function could have more than one local maximum. Finally, we present results concerning the speed and accuracy of two different methods for determining these maximum likelihood estimators numerically.
对于精确寿命数据,使用最大似然法估计双参数指数模型的规模参数和阈值参数非常简单。然而,在有区间删失数据的情况下,这些计算就变得困难得多,尤其是当删失是随机的时候。在本文中,我们将讨论在随机区间删失数据存在的情况下,确定双参数指数模型的标度参数和阈值参数的最大似然估计值的基本数学原理。此外,我们还证明了有关最大似然估计值的一些理论结果,这些结果极大地限制了对数似然函数可能具有一个以上局部最大值的情况。最后,我们介绍了两种不同方法在数值上确定这些最大似然估计值的速度和准确性。
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引用次数: 0
Pre-Mature Reliability Degradation of 5G Network Electronics in Unknown Hostile Environment 未知敌对环境中 5G 网络电子设备的过早可靠性退化
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457711
Cher Ming Tan, Steve Wang, Josh MP Xiong, Eloise CY Shih
This study focuses on the unexpected early reliability failure of an electronic network product for 5G transmission on the train system. The product began to experience communication failures after deployed in a European country for around 2 years. The investigation revealed that the electronic component inside the product had an open circuit, which was caused by corrosion from sulfur in the environment. Upon detailed analysis of the usage conditions at the customers' sites, it was discovered that the environment was located near a rail line in close proximity to a hot spring. This condition led to high levels of sulfur-containing gases. Detailed analyses were conducted to investigate whether this environment could be the primary cause of the premature failure, and the analysis yielded compelling evidence indicating that the hostile sulfur-containing gases are responsible for the rapid degradation of reliability and subsequent failure. Remarkably, the customers were not aware of such hostile environments, likely due to their lack of awareness regarding its impact on the products, and hence such environment was not made known to us. Aware of the possible hostile environment that the products will be exposed to, proactive steps are implemented including the specification of environmental conditions for usage, the selection of anti-sulphuration components, and the inclusion of protective coating on the circuit boards of the product.
本研究的重点是列车系统中用于 5G 传输的电子网络产品意外出现的早期可靠性故障。该产品在欧洲某国部署约两年后开始出现通信故障。调查显示,该产品内部的电子元件出现了开路,这是环境中的硫腐蚀造成的。在对客户现场的使用条件进行详细分析后,发现环境位于靠近温泉的铁路线附近。这种情况导致含硫气体含量较高。我们进行了详细的分析,以研究这种环境是否可能是过早出现故障的主要原因,分析得出了令人信服的证据,表明有害的含硫气体是导致可靠性迅速降低和随后出现故障的原因。值得注意的是,客户并没有意识到这种恶劣环境的存在,这可能是由于他们没有意识到这种环境对产品的影响,因此我们也没有了解到这种环境。我们意识到产品可能会暴露在恶劣的环境中,因此采取了积极措施,包括规定使用环境条件、选择抗硫化元件以及在产品电路板上加装保护涂层。
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引用次数: 0
Early Detection of Failure in Solid State Devices Using 4 Corner Targeted Testing 利用 4 角定向测试及早检测固态器件故障
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457788
Ayswarya Rajagopalan, Bradley Guerke, Jimmy Jun-Min Yang
The 4-Corner testing suite (4C) validates the drive's ability to perform under stress by cycling the drive through four extreme corners of thermal and voltage stress (4C- TVS) and periodic sudden power loss at temperature (4C-SPL), all while stressing the drive with workload. The test conditions such as voltage fluctuations, temperature above the product specification are the accelerating factors that simulates the real-world failures that the drive may encounter during product life cycle. The early phases of testing firmware maturity rely on bench validation tests to evaluate the stability of the firmware. These tests are targeted tests that validate the system as a whole unit and may not cover the temperature and voltage ranges that the drives are specified for including margins. Running the 4C-tests during the early phase of the project helps to uncover issues that may remain unnoticed until later phases of the project. Reliability SSD validation cycle involves testing the stability and performance of the drive or DUT at various stages of product development. There are 4 stages identified in line with the product maturity that are Pre-Engineering verification Testing (Pre-EVT), Engineering Verification Testing (EVT), Design Verification Testing (DVT) and Reliability Demonstration Test (RDT). Various tests are run at each stage of product development to identify issues, debug failures, and validate the fix. This process is repeated until the product is stable. The time between the Pre-EVT and DVT phase is about six months. The benefit of the 4C testing suite during the early firmware development phases such as Pre- Evt has seen an increased improvement in product stability. Early discovery allows for more comprehensive firmware and hardware solutions and better validation. •Reduces the debug time in later stages of the product development where issues are more complex to fix. •Lesser surprise failures in later stages of the product. •Better stability and confidence in the product. The target tests during the pre- EVT phase are bench validation test that test the drive feature by feature on limited drive population. The 4C tests on the other hand test the drive as a whole entity on larger volume of drives. The increased drive count and stressful environment increases the possibility of catching the failures as compared to bench validation tests. In one of the product evaluations, 4C was run during the pre-EVT phase. The run detected many failures such as power failures, bad block count increase, firmware issues etc., that were not caught by the bench validation tests. The issues uncovered during the run helped in improving the bench validation tests and increased overall quality of the product.
4 角测试套件 (4C) 通过对硬盘进行四个极端角的热和电压压力循环测试(4C- TVS)以及温度下的周期性突然功率损耗测试(4C-SPL),验证硬盘在压力下的性能,同时对硬盘的工作负载施加压力。电压波动、高于产品规格的温度等测试条件是模拟硬盘在产品生命周期中可能遇到的实际故障的加速因素。测试固件成熟度的早期阶段依靠工作台验证测试来评估固件的稳定性。这些测试是有针对性的测试,将系统作为一个整体进行验证,可能无法涵盖硬盘指定的温度和电压范围,包括余量。在项目的早期阶段进行 4C 测试有助于发现项目后期阶段才会注意到的问题。可靠性 SSD 验证周期包括在产品开发的各个阶段测试驱动器或 DUT 的稳定性和性能。根据产品成熟度可分为四个阶段,即工程前验证测试(Pre-EVT)、工程验证测试(EVT)、设计验证测试(DVT)和可靠性演示测试(RDT)。在产品开发的每个阶段都要进行各种测试,以发现问题、调试故障和验证修复。这一过程不断重复,直到产品稳定为止。Pre-EVT 和 DVT 阶段之间的时间大约为六个月。在早期固件开发阶段(如 Pre-EVT)使用 4C 测试套件可提高产品稳定性。早期发现可以提供更全面的固件和硬件解决方案以及更好的验证。-减少产品开发后期的调试时间,因为后期的问题修复更为复杂。-减少产品后期阶段的意外故障。-提高产品的稳定性和可信度。EVT 前期阶段的目标测试是在有限的驱动器群上逐一测试驱动器功能的台架验证测试。而 4C 测试则是在更大容量的硬盘上对硬盘进行整体测试。与台架验证测试相比,增加的硬盘数量和紧张的环境增加了发现故障的可能性。在一次产品评估中,4C 在预 EVT 阶段运行。运行过程中发现了许多故障,如电源故障、坏块数增加、固件问题等,这些都是工作台验证测试没有发现的。运行过程中发现的问题有助于改进工作台验证测试,提高产品的整体质量。
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引用次数: 0
SAFEST: Fault Tree Analysis Via Probabilistic Model Checking SAFEST:通过概率模型检查进行故障树分析
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457719
Matthias Volk, Falak Sher, J. Katoen, M. Stoelinga
This paper presents SAFEST, a powerful tool for modelling and analyzing both static and dynamic fault trees. Dynamic fault trees (DFTs) extend standard fault trees by providing support for faithfully modelling spare management, functional dependencies, and order-dependent failures. The SAFEST tool provides efficient and powerful analysis of DFTs via probabilistic model checking – a rigorous, automated analysis technique for probabilistic systems. The backbone of the analysis is based on efficient state space generation. Several optimization techniques are incorporated, such as exploiting irrelevant failures, symmetries, and independent modules. Probabilistic model checking allows to analyze the resulting state space with respect to a wide range of measures of interest. In addition, an approximation approach is provided that builds only parts of the state space and allows to iteratively refine the computations up to the desired accuracy. The SAFEST tool provides a graphical user interface for creating, generating, simulating, and simplifying fault trees as well as visualizing the results from the fault tree analysis. SAFEST is state of the art for DFT analysis, as demonstrated by an experimental evaluation and comparison with existing tools. In addition, SAFEST and DFT models have been applied in a variety of case studies, including vehicle guidance systems, train operations in railway station areas, and energy systems such as (nuclear) power plants.
本文介绍的 SAFEST 是一种功能强大的工具,用于建模和分析静态和动态故障树。动态故障树(DFT)对标准故障树进行了扩展,支持对备用管理、功能依赖性和顺序依赖性故障进行忠实建模。SAFEST 工具通过概率模型检查(一种针对概率系统的严格自动分析技术)对 DFT 进行高效而强大的分析。分析的基础是高效的状态空间生成。该系统采用了多项优化技术,如利用无关故障、对称性和独立模块。通过概率模型检查,可以对生成的状态空间进行分析,以衡量各种相关指标。此外,它还提供了一种近似方法,只构建部分状态空间,并允许迭代改进计算,以达到所需的精度。SAFEST 工具提供了一个图形用户界面,用于创建、生成、模拟和简化故障树,以及可视化故障树分析的结果。通过实验评估和与现有工具的比较,SAFEST 是目前最先进的 DFT 分析工具。此外,SAFEST 和 DFT 模型已应用于各种案例研究,包括车辆制导系统、火车站区域的列车运行以及(核)发电厂等能源系统。
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引用次数: 0
Sensor and Maintenance Strategy Evaluation for Boeing 767 Commercial Fleets 波音 767 商用机队传感器和维护策略评估
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457726
Lukmon Rasaq, Korbin Ferguson, William Teasley, Max Xu, Kyle E. Blond, O. P. Yadav
This paper presents a framework to evaluate sensor solutions and maintenance strategies using performance metric and genetic algorithm to mitigate future Boeing 767 (B767) Airworthiness Directives (ADs). The results obtained can inform predictive maintenance models and reliability improvements to mitigate the costs of AD for commercial and military B767 operators.
本文提出了一个框架,利用性能指标和遗传算法评估传感器解决方案和维护策略,以减轻未来波音 767(B767)适航指令(ADs)的影响。所获得的结果可为预测性维护模型和可靠性改进提供信息,从而降低商用和军用 B767 运营商的适航指令成本。
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引用次数: 0
Hybrid-AI Approach to Health Monitoring of Vehicle Control System 车辆控制系统健康监测的混合人工智能方法
Pub Date : 2024-01-22 DOI: 10.1109/RAMS51492.2024.10457807
Kenneth Lu, Margarita Hiett, Ernest Vincent Cross, Michael Reposa, Aron Kain, Erik Davis
Advances in Artificial Intelligence and Machine Learning AI/ML have demonstrated enormous potential in improving and optimizing condition-based maintenance processes. In this paper, we present novel research that leverages the power of probabilistic programming and hybrid-AI that combines domain knowledge with data to create an effective analytic capability that monitors (in real-time) the health and status of a Robotic Combat Vehicle, next generation prototype ground vehicle for the US Army.
人工智能和机器学习(AI/ML)的进步已经证明,在改进和优化基于状态的维护流程方面具有巨大潜力。在本文中,我们介绍了利用概率编程和混合人工智能(将领域知识与数据相结合)的强大功能来创建有效分析能力的新研究,该能力可(实时)监控美国陆军下一代原型地面车辆--机器人战车的健康和状态。
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引用次数: 0
期刊
2024 Annual Reliability and Maintainability Symposium (RAMS)
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