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History of structural analysis & dynamics of Wärtsilä medium speed engines 瓦锡兰中速发动机结构分析与动力学的历史
Q4 Engineering Pub Date : 2018-12-08 DOI: 10.23998/RM.69735
T. Frondelius, Hannu Tienhaara, M. Haataja
This paper opens up the history of structural analysis and dynamics simulations of Wärtsilä engines. It cites already published articles and theses with some backgrounds information. It also discusses some of the backgrounds of the in-house tool development. Additionally, this paper presents the development of the computers and investment of the simulation capacity in order to understand how it has been the enabler of ever more complicated models. It lists the work done during fifty decades. The authors sincerely attempt to make this article as reader-friendly as possible, even though there are over 220 references, which of course demonstrates how dedicated Wärtsilä has been in supporting numerical simulations research in the past fivedecades.
本文开启了瓦锡兰发动机结构分析和动力学模拟的历史。它引用了已经发表的文章和论文以及一些背景信息。它还讨论了内部工具开发的一些背景。此外,本文介绍了计算机的发展和模拟能力的投资,以了解它是如何成为越来越复杂的模型的推动者的。它列出了五十年来所做的工作。尽管有220多篇参考文献,但作者们真诚地试图让这篇文章尽可能方便读者阅读,这当然表明了瓦锡兰在过去五十年中一直致力于支持数值模拟研究。
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引用次数: 15
Benchmarking of two flexible multibody dynamic simulation software in engine simulations 发动机仿真中两个柔性多体动力学仿真软件的基准测试
Q4 Engineering Pub Date : 2018-12-08 DOI: 10.23998/RM.69961
Terho Tuohineva, I. Väisänen, A. Mäntylä, T. Kuivaniemi, M. Haataja, T. Frondelius
In this paper, two different commercial multibody dynamic (MBD) simulation software cases are studied. Due to the restrictions determined in the conditions of contract, the names of the software are not revealed, instead being called Software S and Software E. The central purpose of this research was to investigate the abilities of Software S in the simulation of a large engine, as a part of the strength analysis process. The abilities were studied by comparing the program with another, here called Software E, which is designed primarily for engine simulations. The capabilities of Software E have been proven after years of usage at Wärtsilä, resulting in its essential role in the strength analysis process today. The aim was to find the shortcomings and restrictions of Software S but also advantages it could bring to the strength analysis process for Wärtsilä. Similar simulation models were also built using both programs during this research. A 16-cylinder V-engine was selected as the subject because of its size in order to obtain further information about the behavior of the program when working with extensive model files. The components of the engine were flexible and were reduced FE models, also called super elements. The forces and contact situations that occur inside the engine were modeled using elements provided by the MBD programs. Different levels of detail of the modeling elements were used to obtain information about the flexibility of the program. The results obtained from time integrations were compared to ensure the similarity of both modeling elements used. Also, this paper reports the calculation times. In addition, a small-scale study was performed for Software S to clarify the effect of the modes used in time integrations towards results accuracy and calculation times. Simulation models were built successfully in both programs, and the results obtained correlated with each other on an adequate level. Significant differences appeared in the features and usability of the programs in general. The GUI of Software S is advanced and user-friendly, whereas Software E is not focused on these features. On the other hand, the modeling element library of Software E covers all of the required features related to large engine simulations, some of which Software S is lacking. This work can be used in assistance when considering buying new software for a company as well as when investigating new development areas that could be improved with new software.
本文研究了两种不同的商用多体动力学仿真软件。由于合同条件中确定的限制,软件的名称没有透露,而是被称为软件S和软件E。本研究的中心目的是调查软件S在模拟大型发动机中的能力,作为强度分析过程的一部分。通过将该程序与另一个软件E进行比较来研究这些能力,该软件主要用于发动机模拟。经过在瓦锡兰的多年使用,软件E的功能已得到验证,因此它在当今的强度分析过程中发挥着重要作用。目的是找出软件S的缺点和限制,以及它可以为瓦锡兰的强度分析过程带来的优势。在这项研究中,使用这两个程序也建立了类似的模拟模型。选择一台16缸V型发动机作为研究对象是因为它的尺寸,以便在使用大量模型文件时获得有关程序行为的进一步信息。发动机的部件是灵活的,是简化的有限元模型,也称为超级元件。使用MBD程序提供的元素对发动机内部发生的力和接触情况进行建模。建模元素的不同细节级别用于获得有关程序灵活性的信息。将从时间积分中获得的结果进行比较,以确保使用的两个建模元素的相似性。此外,本文还报告了计算次数。此外,对软件S进行了一项小规模研究,以阐明时间积分中使用的模式对结果准确性和计算时间的影响。两个程序都成功地建立了仿真模型,所获得的结果在适当的水平上相互关联。总体而言,程序的功能和可用性出现了显著差异。软件S的GUI是高级的和用户友好的,而软件E并不关注这些功能。另一方面,软件E的建模元素库涵盖了与大型发动机模拟相关的所有必需功能,其中一些是软件S所缺乏的。当考虑为公司购买新软件时,以及当调查可以用新软件改进的新开发领域时,这项工作可以用来提供帮助。
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引用次数: 0
Buckling length of a frame member 框架构件的屈曲长度
Q4 Engineering Pub Date : 2018-12-08 DOI: 10.23998/RM.66836
Teemu Tiainen, M. Heinisuo
In steel frame design, the definition of buckling lengths of members is a basic task. Computers can be used to calculate the eigenmodes and corresponding eigenvalues for the frames and using these the buckling lengths of the members can be defined using Euler's equation. However, it is not always easy to say, which eigenmode should be used for the definition of the buckling length of a specific member. Conservatively, the lowest positive eigenvalue can be used for all members. In this paper, methods to define the buckling length of a specific member is presented. For this assessment, two ideas are considered. The first one uses geometric stiffness matrix locally and the other one uses strain energy measures to identify members taking part in a buckling mode. The behaviour of the methods is shown in several numerical examples. Both methods can be implemented into automated frame design, removing one big gap in the integrated design. This is essential when optimization of frames is considered.
在钢框架设计中,构件屈曲长度的确定是一项基本任务。计算机可用于计算框架的本征模和相应的本征值,使用这些本征模可以使用欧拉方程定义构件的屈曲长度。然而,要确定特定构件的屈曲长度应使用哪种本征模并不总是容易的。保守地说,最低的正特征值可以用于所有成员。本文提出了确定特定构件屈曲长度的方法。对于这一评估,考虑了两个想法。第一种方法使用局部几何刚度矩阵,另一种方法使用应变能测量来识别参与屈曲模式的构件。几个数值例子显示了这些方法的行为。这两种方法都可以实现到自动化框架设计中,消除了集成设计中的一个大缺口。当考虑优化框架时,这是至关重要的。
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引用次数: 0
Modeling the stress effect on the measurement of magnetostriction in electrical sheets under rotational magnetization 旋转磁化条件下电片磁致伸缩测量中的应力效应建模
Q4 Engineering Pub Date : 2018-08-16 DOI: 10.23998/RM.69204
A. Belahcen, P. Rasilo, K. Fonteyn, R. Kouhia, Deepak Singh, A. Arkkio
The magnetostriction in electrical steel under rotational magnetization is usually measured with cross-shaped samples. However, the inhomogeneity of the magnetization and stress in the sample might hinder the measured results. In this paper, we investigate this phenomenon by using a magneto-mechanically coupled energy-based model to simulate the sample in a single sheet tester measurement setup, and compare the simulations and measurements. The results show that some anomalies in the measured magnetostriction can be explained by the inhomogeneous magnetization in the sample and the form effect, which result in inhomogeneous stresses and thus affect the observed quantities. The validity of the model as well as the presented statements are ascertained through experiments on the single sheet tester. The backgrounds of the used modelization technique are also detailed.
电工钢在旋转磁化下的磁致伸缩通常用十字形样品来测量。然而,样品中磁化和应力的不均匀性可能会阻碍测量结果。在本文中,我们通过使用基于磁-机械耦合能量的模型来模拟单张纸测试仪测量装置中的样品,来研究这种现象,并比较模拟和测量结果。结果表明,测量的磁致伸缩中的一些异常可以用样品中的不均匀磁化和形状效应来解释,这导致了不均匀的应力,从而影响了观测量。通过在单张纸测试仪上的实验,验证了模型的有效性以及所提出的陈述。还详细介绍了所使用的建模技术的背景。
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引用次数: 0
Alkusanat 首字母
Q4 Engineering Pub Date : 2018-08-16 DOI: 10.23998/rm.74224
Jarkko Niiranen
Rakenteiden Mekaniikka -lehti juhli 50-vuotista taivaltaan viime elokuussa Vaasan yliopistossa järjestetyssä juhlaseminaarissa. Seminaarin esitelmien pohjalta kirjoitetuista lyhyistä artikkeleista koottiin lehteemme paksu erikoisnumero (Vol 50, Nro 3), jollaisia on itse asiassa vuosien varrella julkaistu lehdessämme lukuisia. Perinne jatkuu tänäkin vuonna: loppuvuodesta on tarkoitus koota erikoisnumerot sekä Teräsrakentamisen T&K-päivien (15.–16.8. Hämeenlinnassa) että Suomen mekaniikkapäivien (29.–31.8. Helsingissä) esitelmien pohjalta. Lehden uutena päätoimittajana pyrkimykseni on muiltakin osin jatkaa vuosien saatossa hyväksi havaittujen periaatteiden ja linjausten mukaista julkaisutoimintaa. Lehteä on luonnollisesti myös tarkoitus tarpeen mukaan uudistaa. Osa uudistuksista tulee todennäköisesti kytkeytymään lehtemme uuteen verkkojulkaisualustaan, jona on vuoden ajan toiminut Tieteellisten seurain valtuuskunnan ylläpitämä, tiedelehtien toimittamiseen ja julkaisemiseen tarkoitettu Journal.fi-palvelusivusto. Sivustolla on tällä hetkellä noin 60 suomalaista tieteellistä lehteä ja vuosikirjaa ja se käyttää voittoa tavoittelemattoman Public Knowledge Project -yhteenliittymän kehittämää Open Journal Systems -järjestelmää, joka perustuu avoimeen lähdekoodiin ja on tällä hetkellä maailman yleisimmin käytetty julkaisujärjestelmä tieteellisessä julkaisemisessa. Kunhan järjestelmän käyttöönoton alkukankeuksista selvitään, tämän digitaalisen palvelualustan on jatkossa tarkoitus helpottaa lehtemme kirjoittajien, arvioijien ja toimituskunnan työskentelyä, mahdollistaa artikkelien nopeampi julkaiseminen sekä lisätä lehdessä julkaistujen artikkelien näkyvyyttä ja uskottavuutta. Lopuksi haluan vielä lehden puolesta kiittää edeltäjääni, professori Reijo Kouhiaa, joka toimi lehden päätoimittajana viimeiset yksitoista vuotta – toimittaen lehden volyymit 40–50 käsittäen yhteensä 228 vertaisarvioitua artikkelia – ja jatkaa edelleen lehden toimituskunnan jäsenenä. Helsingissä, 1. elokuuta 2018 Jarkko NiiranenRakenteiden Mekaniikka -lehden päätoimittaja, akatemiatutkija, apulaisprofessori
《Rakentein Mekaniikka》杂志去年8月在瓦萨大学举行的研讨会上庆祝了创刊50周年。在研讨会演讲的基础上写的短文被汇编成我们杂志的一期厚厚的特刊(第50卷,第3期),多年来一直在我们杂志上发表。这一传统今年也在继续:年底将出版特刊和钢结构研发日(8月15日至16日)。在Hämeelinna)和芬兰机械日(8月29日至31日)。赫尔辛基)。作为该杂志的新任主编,我的目标也是继续按照多年来证明的原则和指导方针开展出版活动。当然,如果有必要,杂志也会更新。一些改革可能与我们新的在线出版平台有关,该平台由科学协会代表团运营了一年,Journal.fi科学期刊编辑和出版服务网站目前拥有约60种芬兰科学期刊和年鉴,并使用非营利公共知识项目联盟开发的开放期刊系统,基于开源,是目前世界上科学出版中使用最广泛的出版系统。一旦解决了实施该系统的最初困难,这个数字服务平台的目的是方便我们期刊的作者、审稿人和编委会的工作,更快地发表文章,并提高期刊上发表文章的可见性和可信度。最后,我谨代表该杂志感谢我的前任Reijo Kouhia教授,他在过去11年中一直担任该杂志的主编,编辑了第40-50卷,共有228篇同行评审文章,并继续担任该杂志编委会成员。赫尔辛基,1。2018年8月Jarkko Niiranen《Rakentein Mekaniikka》杂志主编,学院研究员,副教授
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引用次数: 3
Experimental study of the dynamic indentation damage in thermally shocked granite 热冲击花岗岩动态压痕损伤实验研究
Q4 Engineering Pub Date : 2018-08-16 DOI: 10.23998/RM.69036
A. Mardoukhi, M. Hokka, V. Kuokkala
This paper presents an experimental procedure to study the effects of pre-existing cracks and damage on the rock behavior under dynamic indentation. To gain better understanding on the mechanism involved in percussive-rotary drilling procedure, a modified Split Hopkinson Pressure Bar device was used to carry out dynamic indentation tests, where rock drill buttons were impacted on rock samples with dimensions of 30 cm × 30 cm × 30 cm. Before the mechanical testing, the samples were thermally shocked using a plasma spray gun for periods of 3, 4, and 6 seconds. The plasma gun produces a powerful heat shocks on the rock sample, and even short exposures can change the surface structure of the samples and provide samples with different crack patterns and surface roughness for experimental testing. The effects of the heat shock damage on the dynamic indentation behavior of the rock were characterized with single- and triple-button indentation tests. The specific destruction work was used to characterize the effects of heat shocks on the material removal during dynamic indentation. The results show that the force-displacement response of the rock does not change much even if the rock surface is severely damaged by the heat shock, however, the destruction work decreases significantly. This means that the same loading removes more volume if the material surface is pre-damaged, and that the efficiency of the indentation process cannot be evaluated from the bit-rock interaction forces alone. The presented experimental framework can be a useful tool for the verification of numerical models where the rock microstructure and especially the microcracks are essential.
本文提出了一个实验程序来研究预先存在的裂纹和损伤对动态压痕下岩石行为的影响。为了更好地了解冲击旋转钻井过程中的机理,使用改进的Split Hopkinson压杆装置进行了动态压痕试验,将岩石钻头按钮冲击在尺寸为30cm×30cm×30cm的岩石样品上,4和6秒。等离子体枪对岩石样品产生强大的热冲击,即使是短时间的暴露也会改变样品的表面结构,并为实验测试提供不同裂纹模式和表面粗糙度的样品。通过单按钮和三按钮压痕试验,表征了热冲击损伤对岩石动态压痕行为的影响。具体的破坏工作被用来表征热冲击对动态压痕过程中材料去除的影响。结果表明,即使岩石表面受到热冲击的严重破坏,岩石的力-位移响应也不会发生太大变化,但破坏功显著降低。这意味着,如果材料表面被预先损坏,相同的载荷会去除更多的体积,并且不能仅从钻头-岩石相互作用力来评估压痕过程的效率。所提出的实验框架可以成为验证岩石微观结构特别是微裂纹至关重要的数值模型的有用工具。
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引用次数: 8
Load combination of permanent and variable loads 永久荷载和可变荷载的荷载组合
Q4 Engineering Pub Date : 2018-08-16 DOI: 10.23998/RM.65175
T. Poutanen, S. Pursiainen, J. Mäkinen, T. Länsivaara
This paper concentrates on the combination of permanent and variable loads in the structural probability theory and its implementation in codes. In the current codes, the permanent and variable loads are sometimes combined independently, and sometimes they are combined dependently. We propose that, for the safest outcome in the standardized load estimation, the actual permanent and variable loads should be combined dependently without any load reduction. The load reduction arising from the independent combination leads to an unsafe design. For example, when the permanent and variable loads are both equal to 1, the combination load is 2 if the dependent combination is applied. However, the value predicted by the model for independent load combination is only ca 1.8. Although the load formation processes are independent, the dependent combination is applied since the load formation and the load combination are different processes. To support our view, we present arguments and examples based on probability theory, physics and statics and relate them with the current codes.
本文主要研究结构概率论中恒荷载与变荷载的组合问题及其在规范中的实现。在现行规范中,恒荷载和变荷载有时是独立组合,有时是相互依赖组合。我们建议,为了在标准化负荷估计中获得最安全的结果,应该将实际的永久负荷和可变负荷独立地组合在一起,而不减少负荷。独立组合引起的载荷降低导致设计不安全。例如,当永久和可变负载都等于1时,如果应用依赖组合,则组合负载为2。而独立负荷组合模型的预测值仅为约1.8。虽然荷载形成过程是独立的,但由于荷载形成和荷载组合是不同的过程,因此应用了依赖组合。为了支持我们的观点,我们提出了基于概率论、物理学和静力学的论点和例子,并将它们与当前的规范联系起来。
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引用次数: 5
Numerical studies on vibration propagation and damping test V1 振动传播与阻尼试验数值研究1
Q4 Engineering Pub Date : 2018-08-16 DOI: 10.23998/RM.68954
A. Saarenheimo, M. Borgerhoff, K. Calonius, Anthony Darraba, A. Hamelin, S. G. Khasraghy, A. Karbassi, C. Schneeberger, Matthias Stadler, M. Tuomala, Pekka Välikangas
Earthquakes and aircraft impacts induce vibrations that propagate throughout the entire building and they need to be considered in designing SSCs (Structures, Systems and Components). Mainly linear calculation methods have been in use in design practice and the codes and standards consider damping ratios only for linear structural analyses. Induced vibrations, especially in damaged concrete structures, have not been studied extensively enough for optimization of structural frameworks and/or qualified systems and components. Experimental data on damping properties of damaged reinforced concrete are needed also for benchmarking analysis programs and methods. Recently, within IMPACT project, a new type of test series considering vibration propagation has been carried out at VTT. The test target is a reinforced concrete structure with two parallel walls connected to a floor slab. The front wall is additionally supported by triangular shaped side walls which are connected to the floor slab too. The test structure is supported on elastomeric bearing pads, with back pipes effective mainly in compression and with bars effective in tension. In order to obtain information on vibration propagation in damaged concrete structure at different levels of damage grades the same structure was tested six times. At each time the mass of the deformable stainless steel missile was 50 kg. The hit point located in the middle of the front wall. The impact velocity was about 110 m/s in the first four tests (V1A-D) and about 60 m/s in the remaining two tests (V1E and F). In this paper, numerical results on tests V1A and V1F are compared with the corresponding experimental ones. The calculated results, such as accelerations, displacements, their response spectra and strains, are compared with experimental measurements. Five finite element (FE) programs are used in computations: Abaqus, Europlexus, LS-DYNA, SOFiSTiK and an in-house code (IHC). Most of the FE-codes in the present study use shell elements. In Abaqus and SOFiSTiK non-linear behaviour of shell section is modelled by dividing the cross section into layers. Reinforcements are also modelled as layers. In Europlexus and IHC, an alternative approach is adopted in which the non-linear behaviour of concrete and reinforcement is homogenized beforehand in the shell thickness direction obtaining relations between stress resultants and generalized strains valid for the shell section. In LS-DYNA, 3D solid elements for modelling concrete and beam elements for modelling reinforcements are used. Equations of motion are integrated with explicit central difference time integration method, except in SOFiSTiK implicit integration method is used. Modelling and computations with the mentioned FE-programs are made independently of each other. Computations with LS-DYNA are carried out as blind exercises. Consideration of the results from benchmarking point of view is still on-going. However it is evident that analysed results fol
地震和飞机撞击引起的振动会在整个建筑物中传播,因此在设计ssc(结构、系统和部件)时需要考虑这些因素。设计实践中主要采用线性计算方法,规范和标准只在线性结构分析中考虑阻尼比。诱导振动,特别是在受损的混凝土结构中,还没有足够广泛的研究来优化结构框架和/或合格的系统和组件。在对标分析程序和方法时,也需要损伤钢筋混凝土阻尼性能的实验数据。最近,在IMPACT项目中,在VTT上进行了一种考虑振动传播的新型测试系列。试验目标是一个钢筋混凝土结构,有两个平行的墙连接到楼板上。前墙还由三角形的侧墙支撑,侧墙也与楼板相连。试验结构由弹性轴承座支撑,后管主要抗压,杆主要抗拉。为了获得不同损伤等级下混凝土结构的振动传播信息,对同一结构进行了6次试验。每次可变形的不锈钢导弹的质量为50公斤。命中点位于前墙的中间。前4次试验(V1A- d)的冲击速度约为110 m/s,其余2次试验(V1E和F)的冲击速度约为60 m/s。本文将V1A和V1F试验的数值结果与相应的实验结果进行了比较。计算结果包括加速度、位移及其响应谱和应变,并与实验结果进行了比较。计算中使用了五种有限元程序:Abaqus, Europlexus, LS-DYNA, SOFiSTiK和内部代码(IHC)。目前研究的有限元代码大多采用壳单元。在Abaqus和SOFiSTiK中,通过将截面分层来模拟壳截面的非线性行为。强化也被建模为层。在Europlexus和IHC中,采用了另一种方法,即混凝土和钢筋的非线性行为在壳厚方向上预先均匀化,得到了壳截面上有效的应力结果和广义应变之间的关系。在LS-DYNA中,三维实体单元用于模拟混凝土,梁单元用于模拟钢筋。除SOFiSTiK采用隐式积分法外,运动方程的积分均采用显式中心差分时间积分法。上述有限元程序的建模和计算是相互独立的。用LS-DYNA作为盲练习进行计算。从基准的角度考虑结果仍在进行中。然而,在最大位移、加速度和应变等主要设计参数水平上,分析结果明显符合合理的试井结果。频谱估计也比较好。
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引用次数: 1
Implementing model reduction to the JuliaFEM platform 实现对JuliaFEM平台的模型缩减
Q4 Engineering Pub Date : 2018-08-16 DOI: 10.23998/RM.69026
Marja Rapo, Jukka Aho, H. Koivurova, T. Frondelius
JuliaFEM is an open source finite element method solver written in the Julia language. This paper presents an implementation of two common model reduction methods: the Guyan reduction and the Craig-Bampton method. The goal was to implement these algorithms to the JuliaFEM platform and demonstrate that the code works correctly. This paper first describes the JuliaFEM concept briefly after which it presents the theory of model reduction, and finally, it demonstrates the implemented functions in an example model. This paper includes instructions for using the implemented algorithms, and reference the code itself in GitHub. The reduced stiness and mass matrices give the same results in both static and dynamic analyses as the original matrices, which proves that the code works correctly. The code runs smoothly on relatively large model of 12.6 million degrees of freedom. In future, damping could be included in the dynamic condensation now that it has been shown to work.
JuliaFEM是一个用Julia语言编写的开源有限元方法求解器。本文介绍了两种常见的模型约简方法的实现:Guyan约简和Craig-Bampton方法。目标是在JuliaFEM平台上实现这些算法,并证明代码工作正常。本文首先简要介绍了JuliaFEM的概念,然后介绍了模型约简的理论,最后在一个示例模型中演示了实现的功能。本文包括使用已实现算法的说明,并参考了GitHub中的代码本身。简化的stiness矩阵和mass矩阵在静态和动态分析中给出了与原始矩阵相同的结果,证明了代码的正确性。该代码在1260万自由度的相对较大的模型上运行平稳。在未来,阻尼可以包括在动态冷凝中,因为它已经被证明是有效的。
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引用次数: 6
Metallien virumismurron ja virumisväsymisen mallintaminen 金属蠕变断裂和蠕变疲劳建模
Q4 Engineering Pub Date : 2017-12-14 DOI: 10.23998/RM.64657
Petteri Kauppila, Reijo Kouhia, Juha Ojanperä, Timo Saksala, Timo Sorjonen
This article deals with modelling of creep fracture and fatigue of metals. A short description of the physical mechanisms of creep phenomena is given. Developed thermodynamically consistent material model is described in detail. The material parameters are calibrated for the 7CrMoVTiB10-10 steel in the temperature range 500-600 oC. The model is implemented as a user subroutine in the commercial finite element code ANSYS.
本文讨论了金属蠕变断裂和疲劳的建模问题。对蠕变现象的物理机制作了简要的描述。详细描述了所建立的热力学一致材料模型。对7CrMoVTiB10-10钢在500-600℃温度范围内的材料参数进行了标定。该模型作为用户子程序在商业有限元软件ANSYS中实现。
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引用次数: 0
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