Pub Date : 2022-12-01DOI: 10.15407/plit2022.04.042
O. Shinsky, O. Mikhnyan, O. Neima, V. Doroshenko
The technological method in the field of foundry production is described, which combines additive manufacturing (AM) of disposable foundry polymer patterns with waste polystyrene (EPS) waste disposal. It was created to switch to the method of Lost Foam casting on gasified patterns (LFC), from the current method of casting on printed patterns of fired. The latter method is used because modern printed patterns have a high density and ash content, which degrades the quality of metal castings when used for LFC. EPS disposal gives an environmental effect, and AM patterns are an example of the spread of digitalization and automation of foundry production. Examples of EPS disposal, examples of castings after firing additively manufactured patterns and the ash residue, consisting of carbon, found in the working cavities of molds after firing such patterns are described. Examples of printing patterns with a cellular core and a ventilation channel are shown, an unsuccessful example of aluminum casting by the LFC method in a vacuumed sand mold, as well as an example of a 3D printer for printing using crushed plastic or plastic granules. The developed method of printing one-time foundry patterns for gasification in sand foundry mold corresponds to the trend of spreading AM in foundry production. If the specific weight of the printed pattern is too high, then new LFC methods are used with the removal of excess gases from the gasification of the pattern through the ventilation duct in the pattern and tubular evaporation outside the mold and their oxidation, in particular by our method. Such neutralization of gaseous waste at LFC rightly complements the utilization of EPS solid waste as a raw material for AM foundry patterns, together these methods give a synergistic effect on environmental protection, improving the working conditions of foundries and reducing the cost of cast products while improving its quality. Keywords: Lost Foam casting; gasified patterns; 3D printing; additive manufacturing; one-time patterns; burning patterns; expanded polystyrene; disposal of polymer waste.
{"title":"Adaptation of the process of additive production of patterns for their gasification in sand form during metal pouring, as well as for the disposal of polystyrene foam waste","authors":"O. Shinsky, O. Mikhnyan, O. Neima, V. Doroshenko","doi":"10.15407/plit2022.04.042","DOIUrl":"https://doi.org/10.15407/plit2022.04.042","url":null,"abstract":"The technological method in the field of foundry production is described, which combines additive manufacturing (AM) of disposable foundry polymer patterns with waste polystyrene (EPS) waste disposal. It was created to switch to the method of Lost Foam casting on gasified patterns (LFC), from the current method of casting on printed patterns of fired. The latter method is used because modern printed patterns have a high density and ash content, which degrades the quality of metal castings when used for LFC. EPS disposal gives an environmental effect, and AM patterns are an example of the spread of digitalization and automation of foundry production. Examples of EPS disposal, examples of castings after firing additively manufactured patterns and the ash residue, consisting of carbon, found in the working cavities of molds after firing such patterns are described. Examples of printing patterns with a cellular core and a ventilation channel are shown, an unsuccessful example of aluminum casting by the LFC method in a vacuumed sand mold, as well as an example of a 3D printer for printing using crushed plastic or plastic granules. The developed method of printing one-time foundry patterns for gasification in sand foundry mold corresponds to the trend of spreading AM in foundry production. If the specific weight of the printed pattern is too high, then new LFC methods are used with the removal of excess gases from the gasification of the pattern through the ventilation duct in the pattern and tubular evaporation outside the mold and their oxidation, in particular by our method. Such neutralization of gaseous waste at LFC rightly complements the utilization of EPS solid waste as a raw material for AM foundry patterns, together these methods give a synergistic effect on environmental protection, improving the working conditions of foundries and reducing the cost of cast products while improving its quality. Keywords: Lost Foam casting; gasified patterns; 3D printing; additive manufacturing; one-time patterns; burning patterns; expanded polystyrene; disposal of polymer waste.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45813288","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-12-01DOI: 10.15407/plit2022.04.013
A. Nuradinov, O. Nogovitsyn, V. Shkolyarenko, I. Nuradinov
The physical modeling method was used to study the processes of formation of the structure of sheet blanks during ingotless casting-rolling of metals. At the same time, on the basis of theoretical analysis, the main parameters are determined, with the help of which it is possible to effectively control the processes of crystallization and the formation of the structure of sheet blanks. The studies carried out made it possible to establish the regularities of the influence of hydrodynamic and thermophysical conditions of pouring metal (the speed and nature of metal movement in the inter-roll space, the overheating temperature of the melt and the intensity of heat removal from it) on the processes of its crystallization and structure formation. A transparent organic alloy camphene (C10H16) was used as a modeling medium, which makes it possible to visually study these processes during the ingotless rolling of metals. Due to the transparency of camphene, the transformation of the sheet blank structure at different stages of its formation was clearly studied: the rough primary structure of the crusts solidifying on the rolls, due to their partial deformation in the rolling zone, passes into a fine-grained structure upon exiting it. The dependence of the linear rate of metal pouring on the overheating temperature of the melt and the intensity of heat exchange processes in the roller mold is shown. At the same time, the optimal ranges of values of these parameters are determined, which ensure the stability of the process of roll casting of metals. The results obtained were the basis for the development of practical recommendations for roll casting of real metals, in particular aluminum alloys of various grades. Keywords: roll casting-rolling of metals, roll mold, melt hydrodynamics, overheating temperature, intensity of heat exchange processes, sheet blank, casting speed, structure transformation.
{"title":"Formation of the structure of sheet blanks during roll casting of metals","authors":"A. Nuradinov, O. Nogovitsyn, V. Shkolyarenko, I. Nuradinov","doi":"10.15407/plit2022.04.013","DOIUrl":"https://doi.org/10.15407/plit2022.04.013","url":null,"abstract":"The physical modeling method was used to study the processes of formation of the structure of sheet blanks during ingotless casting-rolling of metals. At the same time, on the basis of theoretical analysis, the main parameters are determined, with the help of which it is possible to effectively control the processes of crystallization and the formation of the structure of sheet blanks. The studies carried out made it possible to establish the regularities of the influence of hydrodynamic and thermophysical conditions of pouring metal (the speed and nature of metal movement in the inter-roll space, the overheating temperature of the melt and the intensity of heat removal from it) on the processes of its crystallization and structure formation. A transparent organic alloy camphene (C10H16) was used as a modeling medium, which makes it possible to visually study these processes during the ingotless rolling of metals. Due to the transparency of camphene, the transformation of the sheet blank structure at different stages of its formation was clearly studied: the rough primary structure of the crusts solidifying on the rolls, due to their partial deformation in the rolling zone, passes into a fine-grained structure upon exiting it. The dependence of the linear rate of metal pouring on the overheating temperature of the melt and the intensity of heat exchange processes in the roller mold is shown. At the same time, the optimal ranges of values of these parameters are determined, which ensure the stability of the process of roll casting of metals. The results obtained were the basis for the development of practical recommendations for roll casting of real metals, in particular aluminum alloys of various grades. Keywords: roll casting-rolling of metals, roll mold, melt hydrodynamics, overheating temperature, intensity of heat exchange processes, sheet blank, casting speed, structure transformation.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45342216","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-12-01DOI: 10.15407/plit2022.04.003
B. Belov, A. Trotsan, O. Vlasova
The classification and structuring of oxide and metallic phases of binary duplex systems of silicates-silicides of alkaline earth metals are carried out in the work. This will determine the optimal composition of alkaline earth metal alloys based on silicon in the refining of ferrocarbon melts and modification of non-metallic inclusions. The ionic-molecular complexes of magnesium, oxygen and silicon are constructed in the work, which determine the mechanism of formation of non-metallic inclusions (magnesium silicates) in steel when using silicomagnesium alloys for refining. The parameters of chemical bonding for oxides with ionic bond type, for liquid silicomagnesium alloys having a metallic type of chemical bonding and for hard alloys with metal-covalent bond are determined. The presented results of structural and chemical analysis of the duplex system MgO–SIO2–Mg–Si allow to reveal the mechanisms of desulfurization processes and to develop technologies of blast furnace desulfurization in smelting and ladle treatment with furnace slag, magnesium and its alloys with silicon. Keywords: polygonal diagram, magnesium oxides, alkaline earth metal silicides, quantum mechanical parameters, classification and structuring.
{"title":"THE ANALYSIS OF STRUCTURE-CHEMICAL STATE OF DUPLEX SYSTEM OF SILICATES-SILICIDES OF ALKALINE EARTH METALS","authors":"B. Belov, A. Trotsan, O. Vlasova","doi":"10.15407/plit2022.04.003","DOIUrl":"https://doi.org/10.15407/plit2022.04.003","url":null,"abstract":"The classification and structuring of oxide and metallic phases of binary duplex systems of silicates-silicides of alkaline earth metals are carried out in the work. This will determine the optimal composition of alkaline earth metal alloys based on silicon in the refining of ferrocarbon melts and modification of non-metallic inclusions. The ionic-molecular complexes of magnesium, oxygen and silicon are constructed in the work, which determine the mechanism of formation of non-metallic inclusions (magnesium silicates) in steel when using silicomagnesium alloys for refining. The parameters of chemical bonding for oxides with ionic bond type, for liquid silicomagnesium alloys having a metallic type of chemical bonding and for hard alloys with metal-covalent bond are determined. The presented results of structural and chemical analysis of the duplex system MgO–SIO2–Mg–Si allow to reveal the mechanisms of desulfurization processes and to develop technologies of blast furnace desulfurization in smelting and ladle treatment with furnace slag, magnesium and its alloys with silicon. Keywords: polygonal diagram, magnesium oxides, alkaline earth metal silicides, quantum mechanical parameters, classification and structuring.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42995636","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.019
В. В. Клочихін, О. О. Педаш, С. М. Данилов, Д. О. Тьомкін, О. О. Наумик, В. В. Наумик
{"title":"Methods of Manufacture of Castings for Soil Treatment Equipment, Cutting and Impacting Tools, Self-Sharpening","authors":"В. В. Клочихін, О. О. Педаш, С. М. Данилов, Д. О. Тьомкін, О. О. Наумик, В. В. Наумик","doi":"10.15407/plit2022.03.019","DOIUrl":"https://doi.org/10.15407/plit2022.03.019","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45327023","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.012
О. П. Верзілов
{"title":"Development of Optimal Modes of Electromagnetic Mixing in the Mold During Continuous Casting of Billets in Industrial Conditions","authors":"О. П. Верзілов","doi":"10.15407/plit2022.03.012","DOIUrl":"https://doi.org/10.15407/plit2022.03.012","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42161477","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.042
Tishager Taye, Simegn Cheneke
{"title":"Investigation and optimization of casting defects of rear sight base part of AK47 developed by investment casting process","authors":"Tishager Taye, Simegn Cheneke","doi":"10.15407/plit2022.03.042","DOIUrl":"https://doi.org/10.15407/plit2022.03.042","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43277568","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.034
П. Б. Калюжний, В. C. Дорошенко, І. А. Шалевська
{"title":"Methods of Manufacture of Castings for Soil Treatment Equipment, Cutting and Impacting Tools, Self-Sharpening","authors":"П. Б. Калюжний, В. C. Дорошенко, І. А. Шалевська","doi":"10.15407/plit2022.03.034","DOIUrl":"https://doi.org/10.15407/plit2022.03.034","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44023055","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.003
М. М. Ворон
{"title":"Studying the Effect of Crystallization in Electromagnetic Field on the Structural and Phase Characteristics of Eutectic AlSi12Cu2 alloy With Increased Fe and Mn content","authors":"М. М. Ворон","doi":"10.15407/plit2022.03.003","DOIUrl":"https://doi.org/10.15407/plit2022.03.003","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44109411","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.027
В. C. Дорошенко, О. В. Михнян, П. Б. Калюжний, О. В. Нейма
{"title":"Methods of Combining V-Process With Lost Foam Casting Process on Gasified Printed Patterns","authors":"В. C. Дорошенко, О. В. Михнян, П. Б. Калюжний, О. В. Нейма","doi":"10.15407/plit2022.03.027","DOIUrl":"https://doi.org/10.15407/plit2022.03.027","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41937170","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2022-09-01DOI: 10.15407/plit2022.03.063
В. А. Гнатуш
{"title":"Global Trends in the Beryllium Waste and Scrap Recycling Market","authors":"В. А. Гнатуш","doi":"10.15407/plit2022.03.063","DOIUrl":"https://doi.org/10.15407/plit2022.03.063","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-09-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44426325","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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