首页 > 最新文献

Protsessy lit''ia最新文献

英文 中文
Definition of carbon equivalent and degree of eutecticity of cast iron in foundry production 铸造生产中铸铁的碳当量和共晶度的定义
Pub Date : 2022-03-02 DOI: 10.15407/plit2023.01.020
K. Sirenko, V. Mazur
The issues related to the essence of the concepts of carbon equivalent, an indicator of the degree of eutecticity and the ratio of carbon content to silicon content for characterizing the chemical composition and properties of gray cast iron were analyzed. The results of studies of the carbon equivalent value, the degree of eutecticity and the C/Si ratio of the chemical composition of synthetic cast iron, which is used for the manufacture of brake pads and the «Khanin wedge» of railway rolling stock, are presented. Examples of different approaches and formulas for determining the limits and methods of using the carbon equivalent of the chemical composition of cast iron to characterize the weldability of steels, coefficient of friction, wear, other operational indicators of cast iron brake pads, and evaluation of the quality of cast iron as a whole are given and analyzed. Within the standards-regulated ranges of the content of chemical elements in cast iron, the value of its carbon equivalent in individual smelting batches of products can differ significantly (by 30 %). With certain ratios of the main elements in the chemical composition of cast iron, the values of the carbon equivalent can be the same, but the mechanisms of crystallization of cast iron and its properties do not coincide. The parameters of the distribution of the content of carbon, silicon, manganese, phosphorus, sulfur, carbon equivalent, and the degree of eutecticity in cast iron СЧ350, from which the friction «Khanin wedge» for railway rolling stock is made, were analyzed. Cleaning the factory arrays of indicators of chemical composition, hardness, carbon equivalent, degree of eutecticity of cast irons intended for the production of brake pads and the friction «Khanin wedge» from gross erroneous values practically did not affect the general characteristics of the statistical analysis, which indicates the reliability of the results. It is shown that when smelting in induction crucible furnaces gray synthetic cast iron intended for the production of brake pads and the «Khanin wedge», the ranges of variation in the content of C, Si, Mn, P, S are much narrower than those regulated by the standards for these foundry products. The fundamental possibility of introducing appropriate clarifications to the requirements of the standards regarding the content of chemical elements in synthetic gray cast iron intended for the production of brake pads of the «M» type and the friction «Khanin wedge» for railway rolling stock was noted, in particular, reducing the sulfur content to 0,05 % to increase stability of its quality. Keywords: cast iron, chemical composition, carbon equivalent, degree of eutecticity, properties, castings, brake pads, operational characteristics.
分析了灰口铸铁化学成分和性能表征中碳当量、共晶度指标和碳硅比等概念的本质问题。介绍了制造刹车片和铁路车辆“可汗楔”用合成铸铁化学成分的碳当量、共晶度和碳硅比的研究结果。给出并分析了使用铸铁化学成分的碳当量来表征钢的可焊性、摩擦系数、磨损系数、铸铁刹车片的其他操作指标以及铸铁整体质量评价的不同方法和公式的实例。在铸铁中化学元素含量的标准规定范围内,其在个别冶炼批次产品中的碳当量值可能相差很大(相差30%)。在铸铁化学成分中各主要元素的一定比例下,其碳当量的值可以相同,但铸铁的结晶机理及其性能却不一致。分析了制造铁路车辆用摩擦“可汗楔”的铸铁СЧ350中碳、硅、锰、磷、硫、碳当量和共熔度的分布参数。清理用于生产刹车片的铸铁的化学成分、硬度、碳当量、共熔度等指标的工厂阵列和摩擦“哈宁楔子”的严重错误值实际上并不影响统计分析的一般特征,这表明了结果的可靠性。结果表明,在感应坩埚炉熔炼用于生产刹车片和“可汉楔”的灰色合成铸铁时,C、Si、Mn、P、S含量的变化范围比这些铸造产品的标准规定要窄得多。人们注意到,有可能对用于生产“M”型刹车片和铁路车辆摩擦“哈宁楔子”的合成灰铸铁中化学元素含量的标准要求进行适当的澄清,特别是将硫含量降低到0.05%,以增加其质量的稳定性。关键词:铸铁,化学成分,碳当量,共熔度,性能,铸件,刹车片,使用特性
{"title":"Definition of carbon equivalent and degree of eutecticity of cast iron in foundry production","authors":"K. Sirenko, V. Mazur","doi":"10.15407/plit2023.01.020","DOIUrl":"https://doi.org/10.15407/plit2023.01.020","url":null,"abstract":"The issues related to the essence of the concepts of carbon equivalent, an indicator of the degree of eutecticity and the ratio of carbon content to silicon content for characterizing the chemical composition and properties of gray cast iron were analyzed. The results of studies of the carbon equivalent value, the degree of eutecticity and the C/Si ratio of the chemical composition of synthetic cast iron, which is used for the manufacture of brake pads and the «Khanin wedge» of railway rolling stock, are presented. Examples of different approaches and formulas for determining the limits and methods of using the carbon equivalent of the chemical composition of cast iron to characterize the weldability of steels, coefficient of friction, wear, other operational indicators of cast iron brake pads, and evaluation of the quality of cast iron as a whole are given and analyzed. Within the standards-regulated ranges of the content of chemical elements in cast iron, the value of its carbon equivalent in individual smelting batches of products can differ significantly (by 30 %). With certain ratios of the main elements in the chemical composition of cast iron, the values of the carbon equivalent can be the same, but the mechanisms of crystallization of cast iron and its properties do not coincide. The parameters of the distribution of the content of carbon, silicon, manganese, phosphorus, sulfur, carbon equivalent, and the degree of eutecticity in cast iron СЧ350, from which the friction «Khanin wedge» for railway rolling stock is made, were analyzed. Cleaning the factory arrays of indicators of chemical composition, hardness, carbon equivalent, degree of eutecticity of cast irons intended for the production of brake pads and the friction «Khanin wedge» from gross erroneous values practically did not affect the general characteristics of the statistical analysis, which indicates the reliability of the results. It is shown that when smelting in induction crucible furnaces gray synthetic cast iron intended for the production of brake pads and the «Khanin wedge», the ranges of variation in the content of C, Si, Mn, P, S are much narrower than those regulated by the standards for these foundry products. The fundamental possibility of introducing appropriate clarifications to the requirements of the standards regarding the content of chemical elements in synthetic gray cast iron intended for the production of brake pads of the «M» type and the friction «Khanin wedge» for railway rolling stock was noted, in particular, reducing the sulfur content to 0,05 % to increase stability of its quality. Keywords: cast iron, chemical composition, carbon equivalent, degree of eutecticity, properties, castings, brake pads, operational characteristics.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46592302","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Structural aluminum alloys of the Al−Cu−Mg and Al−Zn−Mg−Сu systems in aircraft construction. Review 飞机结构中Al−Cu−Mg和Al−Zn−Mg−Сu系统的结构铝合金。回顾
Pub Date : 2022-03-02 DOI: 10.15407/plit2023.01.054
A. Prigunova, A. Neduzhyi
A review of scientific and technical information on structural deformable aluminum alloys, Al-Cu-Mg (series 2xxx) and Al-Zn-Mg-Cu (series 7xxx) systems was conducted. Their chemical and phase composition, alloying methods, mechanical and operational properties, influence of technological factors were analyzed. Examples of the use of these alloys in aircraft construction are given. It is shown that among the alloys of the Al-Cu-Mg system (D1, B65, D16, D16ч, 1163, D19, etc.), the strongest is D16 and its improved modifications D16ч and 1163, the mechanical properties of which in the heat-hardened state are equal to low-carbon steels. Alloys D16, D16оч, 1163 have high strength characteristics at 20 0С and elevated temperatures, especially in the form of sheets and pressed parts. Therefore, it is a common material for the manufacture of aircraft skins in the engine area, which is subject to heating. However, an increase in strength leads to a decrease in plasticity. Alloys based on the Al-Zn-Cu-Mg system (В95, В95пч, В95оч, В96, В96Ц, В96Ц1, В96Ц3, В94, В93, В92, etc.) are the most high-strength among deformable aluminum alloys, so they are widely used in responsible power elements of aircraft and rocket engineering in the form of pressed and forged products. The strongest of them is B96Ц, especially its modification B96Ц1, in which, unlike the B95 alloy, manganese and chromium are partially or completely replaced by zirconium. The B95 alloy has high compressive strength and is used to cover the upper surface of aircraft wings, which is in a compressed state during flight. The inner surface of the wing is made of D16, D16ч, 1163 alloys that withstand tensile loads in flight. In terms of strength, the B95 alloy exceeds the similar characteristics of the D16 alloy by 20-25%, and in terms of yield strength by 40%. Replacing the D16 alloy with B95 makes it possible to reduce the weight of the aircraft to 5 tons. Almost all the large-sized stamped parts for the world’s largest turboprop An-22 “Antey” transport aircraft are made from the B93 forging alloy, which is alloyed with iron and heat-treated according to the T1 regime.The main disadvantage of high-strength alloys of the Al-Cu-Mg and Al-Zn-Mg-Cu systems is their tendency to degrade, which is caused by the action of various types of loads and corrosive environments during aircraft and flight basing and is accompanied by the development of fatigue or corrosion-fatigue cracks. Alternative points of view regarding the causes of these phenomena and ways of improving the properties of products made of these alloys by alloying, thermal and deformation treatments are considered. Keywords: deformable structural aluminum alloys; aircraft construction, chemical and phase composition, alloying, mechanical properties, corrosion resistance, heat treatment.
综述了结构变形铝合金、Al-Cu-Mg(2xxx系列)和Al-Zn-Mg-Cu(7xxx系列)体系的科学技术信息。分析了它们的化学成分和相组成、合金化方法、机械性能和操作性能以及工艺因素的影响。给出了这些合金在飞机结构中的应用实例。结果表明,在Al-Cu-Mg系合金(D1、B65、D16、D16ч、1163、D19等)中,强度最大的是D16及其改进型D16ч和1163,其热硬化状态下的力学性能与低碳钢相当。D16、D16、1163合金在20°C和高温下具有高强度特性,尤其是以板材和冲压件的形式。因此,它是发动机区域制造飞机蒙皮的常见材料,需要加热。然而,强度的增加会导致塑性的降低。基于Al-Zn-Cu-Mg体系的合金(В95、В95п。其中最强的是B96Ц,尤其是它的改性B96Л1,与B95合金不同,锰和铬部分或完全被锆取代。B95合金具有高抗压强度,用于覆盖飞机机翼的上表面,机翼在飞行过程中处于压缩状态。机翼的内表面由D16,D16ч,1163合金制成,可承受飞行中的拉伸载荷。在强度方面,B95合金比D16合金的类似特性高出20-25%,在屈服强度方面高出40%。用B95取代D16合金可以将飞机的重量减少到5吨。世界上最大的涡轮螺旋桨飞机An-22“Antey”运输机几乎所有的大型冲压零件都是由B93锻造合金制成的,该合金与铁形成合金,并根据T1制度进行热处理。Al-Cu-Mg和Al-Zn-Mg-Cu系高强度合金的主要缺点是它们易于退化,这是由飞机和飞行基地期间各种类型的载荷和腐蚀环境的作用引起的,并伴随着疲劳或腐蚀疲劳裂纹的发展。考虑了关于这些现象的原因以及通过合金化、热处理和变形处理改善由这些合金制成的产品性能的方法的替代观点。关键词:可变形结构铝合金;飞机结构、化学成分和相组成、合金化、机械性能、耐腐蚀性、热处理。
{"title":"Structural aluminum alloys of the Al−Cu−Mg and Al−Zn−Mg−Сu systems in aircraft construction. Review","authors":"A. Prigunova, A. Neduzhyi","doi":"10.15407/plit2023.01.054","DOIUrl":"https://doi.org/10.15407/plit2023.01.054","url":null,"abstract":"A review of scientific and technical information on structural deformable aluminum alloys, Al-Cu-Mg (series 2xxx) and Al-Zn-Mg-Cu (series 7xxx) systems was conducted. Their chemical and phase composition, alloying methods, mechanical and operational properties, influence of technological factors were analyzed. Examples of the use of these alloys in aircraft construction are given. It is shown that among the alloys of the Al-Cu-Mg system (D1, B65, D16, D16ч, 1163, D19, etc.), the strongest is D16 and its improved modifications D16ч and 1163, the mechanical properties of which in the heat-hardened state are equal to low-carbon steels. Alloys D16, D16оч, 1163 have high strength characteristics at 20 0С and elevated temperatures, especially in the form of sheets and pressed parts. Therefore, it is a common material for the manufacture of aircraft skins in the engine area, which is subject to heating. However, an increase in strength leads to a decrease in plasticity. Alloys based on the Al-Zn-Cu-Mg system (В95, В95пч, В95оч, В96, В96Ц, В96Ц1, В96Ц3, В94, В93, В92, etc.) are the most high-strength among deformable aluminum alloys, so they are widely used in responsible power elements of aircraft and rocket engineering in the form of pressed and forged products. The strongest of them is B96Ц, especially its modification B96Ц1, in which, unlike the B95 alloy, manganese and chromium are partially or completely replaced by zirconium. The B95 alloy has high compressive strength and is used to cover the upper surface of aircraft wings, which is in a compressed state during flight. The inner surface of the wing is made of D16, D16ч, 1163 alloys that withstand tensile loads in flight. In terms of strength, the B95 alloy exceeds the similar characteristics of the D16 alloy by 20-25%, and in terms of yield strength by 40%. Replacing the D16 alloy with B95 makes it possible to reduce the weight of the aircraft to 5 tons. Almost all the large-sized stamped parts for the world’s largest turboprop An-22 “Antey” transport aircraft are made from the B93 forging alloy, which is alloyed with iron and heat-treated according to the T1 regime.The main disadvantage of high-strength alloys of the Al-Cu-Mg and Al-Zn-Mg-Cu systems is their tendency to degrade, which is caused by the action of various types of loads and corrosive environments during aircraft and flight basing and is accompanied by the development of fatigue or corrosion-fatigue cracks. Alternative points of view regarding the causes of these phenomena and ways of improving the properties of products made of these alloys by alloying, thermal and deformation treatments are considered. Keywords: deformable structural aluminum alloys; aircraft construction, chemical and phase composition, alloying, mechanical properties, corrosion resistance, heat treatment.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44739244","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of the structural and chemical state of the duplex – system of silicates – silicides of alkaline earth metals. Message 2. Duplex - system SiO2-MgO-CaO : Si-Mg–Ca 碱土金属硅酸盐-硅化物双相体系的结构和化学状态分析。消息2。双相系统SiO2 MgO CaO:Si-Mg–Ca
Pub Date : 2022-03-02 DOI: 10.15407/plit2023.01.012
B. Belov, A. Trotsan, O. Vlasova
A polygonal diagram of the state of the CaO-SiO2-MgO ternary system was constructed in the entire range of concentrations of solid and liquid initial components, which increases the informativeness of polygonal diagrams of the state of metallurgical systems. The obtained results of the SCS analysis of the silicate and silicide phases of the duplex system SiO2–MgO–CaO : Si–Mg–Ca are the scientific basis for the optimization of blast furnace iron refining processes with smelting slags and magnesium alloys. Keywords: polygonal diagram, magnesium slag, silicate and silicide phases of calcium, physicochemical, technological and quantum-mechanical parameters.
建立了CaO-SiO2-MgO三元体系在固体和液体初始组分浓度范围内的状态多边形图,增加了冶金体系状态多边形图的信息量。对SiO2-MgO-CaO: Si-Mg-Ca双相体系的硅酸盐相和硅化物相的SCS分析结果,为冶炼渣和镁合金炼铁工艺的优化提供了科学依据。关键词:多边形图,镁渣,钙的硅酸盐和硅化物相,物理化学,工艺和量子力学参数。
{"title":"Analysis of the structural and chemical state of the duplex – system of silicates – silicides of alkaline earth metals. Message 2. Duplex - system SiO2-MgO-CaO : Si-Mg–Ca","authors":"B. Belov, A. Trotsan, O. Vlasova","doi":"10.15407/plit2023.01.012","DOIUrl":"https://doi.org/10.15407/plit2023.01.012","url":null,"abstract":"A polygonal diagram of the state of the CaO-SiO2-MgO ternary system was constructed in the entire range of concentrations of solid and liquid initial components, which increases the informativeness of polygonal diagrams of the state of metallurgical systems. The obtained results of the SCS analysis of the silicate and silicide phases of the duplex system SiO2–MgO–CaO : Si–Mg–Ca are the scientific basis for the optimization of blast furnace iron refining processes with smelting slags and magnesium alloys. Keywords: polygonal diagram, magnesium slag, silicate and silicide phases of calcium, physicochemical, technological and quantum-mechanical parameters.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44960694","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Determination of the duration of forced cooling of castings in containers on foundry rotary-conveyor lines 铸造旋转输送线上容器中铸件强制冷却持续时间的测定
Pub Date : 2022-03-02 DOI: 10.15407/plit2023.01.035
P. Kaliuzhnyi, O. Shinsky
The article is devoted to the developing of a methodology for determining the duration of the technological cycle of cooling castings during the aerodynamic movement of dispersed refractory in containers of foundry rotary-conveyor lines. The use of rotary-conveyor lines is an effective solution for increasing the productivity of foundry technologies. To comply with the principles of construction of rotary-conveyor lines, the cooling time of castings in a mold, as one of the longest technological processes, must be minimized. This can be achieved by forced cooling of castings using the aerodynamic movement of dispersed refractory in the foundry container. As an example of the implementation of this method on a foundry rotary-conveyor line, the sequence of technological operations on the cooling module is described. Based on thermodynamic calculations, an expression for determining the time of forced cooling was obtained, which depends on the thermophysical and geometric characteristics of the casting, the heat transfer coefficient and the temperature pressure on the surface of the casting. An example of calculating the time of forced cooling of steel castings is given. It is shown that when applying the aerodynamic movement of dispersed refractory in the container, the cooling time of the castings to the knocking temperature can be reduced by 6.6-7.5 times compared to the conventional cooling in the sand mold. By changing the airflow rate that liquefies the refractory, the forced cooling operation can be flexibly controlled for different castings that are produced on foundry rotary-conveyor lines. Keywords: casting, cooling time, dispersed refractory, temperature, rotary-conveyor line.
本文致力于开发一种方法,用于确定在铸造旋转输送线容器中分散耐火材料的空气动力学运动过程中冷却铸件的技术周期。采用旋转输送线是提高铸造工艺生产效率的有效解决方案。为了符合旋转输送线的施工原则,铸件在模具中的冷却时间作为最长的工艺过程之一,必须最小化。这可以通过使用铸造容器中分散耐火材料的空气动力学运动来强制冷却铸件来实现。以某铸造厂旋转输送生产线为例,介绍了冷却模块的工艺操作顺序。基于热力学计算,得到了强制冷却时间的表达式,该表达式取决于铸件的热物理和几何特性、传热系数和铸件表面的温度压力。给出了钢铸件强制冷却时间的计算实例。结果表明,利用分散耐火材料在容器内的气动运动,铸件冷却至爆震温度的时间比常规砂型冷却可缩短6.6 ~ 7.5倍。通过改变液化耐火材料的气流速率,可以灵活地控制铸造旋转输送生产线上生产的不同铸件的强制冷却操作。关键词:铸造,冷却时间,分散耐火材料,温度,旋转输送线。
{"title":"Determination of the duration of forced cooling of castings in containers on foundry rotary-conveyor lines","authors":"P. Kaliuzhnyi, O. Shinsky","doi":"10.15407/plit2023.01.035","DOIUrl":"https://doi.org/10.15407/plit2023.01.035","url":null,"abstract":"The article is devoted to the developing of a methodology for determining the duration of the technological cycle of cooling castings during the aerodynamic movement of dispersed refractory in containers of foundry rotary-conveyor lines. The use of rotary-conveyor lines is an effective solution for increasing the productivity of foundry technologies. To comply with the principles of construction of rotary-conveyor lines, the cooling time of castings in a mold, as one of the longest technological processes, must be minimized. This can be achieved by forced cooling of castings using the aerodynamic movement of dispersed refractory in the foundry container. As an example of the implementation of this method on a foundry rotary-conveyor line, the sequence of technological operations on the cooling module is described. Based on thermodynamic calculations, an expression for determining the time of forced cooling was obtained, which depends on the thermophysical and geometric characteristics of the casting, the heat transfer coefficient and the temperature pressure on the surface of the casting. An example of calculating the time of forced cooling of steel castings is given. It is shown that when applying the aerodynamic movement of dispersed refractory in the container, the cooling time of the castings to the knocking temperature can be reduced by 6.6-7.5 times compared to the conventional cooling in the sand mold. By changing the airflow rate that liquefies the refractory, the forced cooling operation can be flexibly controlled for different castings that are produced on foundry rotary-conveyor lines. Keywords: casting, cooling time, dispersed refractory, temperature, rotary-conveyor line.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46753825","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Stirring of metal melts for improving the efficiency of the «ladle – furnace» units. Message 1. Methods and systems for stirring of liquid alloys in metallurgical aggregates (review) 搅拌金属熔体以提高“钢包-熔炉”装置的效率。消息1。冶金集料中液态合金的搅拌方法和系统(综述)
Pub Date : 2022-03-02 DOI: 10.15407/plit2023.01.003
O. Smirnov, V. Osypenko, S. Semiryagin, M. Goryuk, A. Semenko, Yu.P. Skorobagatko
Based on the global trends in the metallurgy, the features of the further development of technologies for the cast metal productions are predicted. At the same time, there is considered the constant tightening of requirements for energy and resource saving, environmental and work safety, with the simultaneous need to improve the quality of casting, widening the range of obtained alloys and products from them. Also, ensuring reliable operation and expanding the functional capabilities of “ladle – furnace” units has particular importance, since they provide the complex out-of-furnace processing of melts, including averaging on temperature and chemical composition (at alloying and modifying too), removal gases and non-metallic inclusions, etc. It is noted that for the successful implementation of the listed technological operations, “ladle – furnace” units are equipped with additional devices and systems for heating the melt, vacuuming, blowing with inert gas (argon) and electromagnetic stirring. A comparative analysis of different methods of liquid metal stirring (by gas blowing and under the action of an external alternating electromagnetic field) showed that electromagnetic stirring is more effective and appropriate, especially at manufacturing relatively small batches of high-quality and special alloys on metallurgical mini- mills. At that, the most common at metallurgical enterprises and among research developments are electromagnetic stirrers of travelling magnetic field.There are indicated that applications of such stirrers have certain limitations due to physical characteristics. It relates to the need (in most cases) to supply them with a low frequency, making changes to the design of operating metallurgical aggregates for installation of the stirrer, as well as with not always rational hydrodynamic modes of melt stirring.The requirements concerning the development and application of electromagnetic stirrers for “ladle – furnace” units were formulated. Such devices should be simpler in design and operation, ensuring their long-term reliable working at obtaining a wide range of high-quality alloys. Keywords: “ladle – furnace” unit, metallic melt, gas blowing, electromagnetic stirring.
根据世界冶金发展趋势,预测了铸造金属生产技术进一步发展的特点。同时,考虑到能源和资源节约、环境和安全生产的要求不断提高,同时需要提高铸件质量,扩大合金及其产品的范围。此外,确保“钢包-熔炉”装置的可靠运行和扩展功能能力尤为重要,因为它们提供复杂的炉外熔体处理,包括平均温度和化学成分(合金化和改性),去除气体和非金属夹杂物等。值得注意的是,为了成功实施所列的技术操作,“钢包炉”单元配备了额外的设备和系统,用于加热熔体,抽真空,用惰性气体(氩气)吹气和电磁搅拌。通过对不同搅拌方法(气吹搅拌和外加交变电磁场作用下搅拌)的对比分析,表明电磁搅拌更有效、更合适,特别是在冶金小型轧机上生产相对小批量的优质特种合金时。其中,在冶金企业和研究开发中最常见的是行磁场电磁搅拌器。有迹象表明,由于物理特性,这种搅拌器的应用有一定的局限性。这涉及到(在大多数情况下)提供低频率的需要,对安装搅拌器的操作冶金集料的设计进行更改,以及并不总是合理的熔体搅拌流体动力学模式。阐述了“钢包炉”装置电磁搅拌器的研制和应用要求。这样的设备应该在设计和操作上更简单,以确保它们长期可靠地工作,以获得广泛的高质量合金。关键词:“钢包炉”装置,金属熔体,吹气,电磁搅拌。
{"title":"Stirring of metal melts for improving the efficiency of the «ladle – furnace» units. Message 1. Methods and systems for stirring of liquid alloys in metallurgical aggregates (review)","authors":"O. Smirnov, V. Osypenko, S. Semiryagin, M. Goryuk, A. Semenko, Yu.P. Skorobagatko","doi":"10.15407/plit2023.01.003","DOIUrl":"https://doi.org/10.15407/plit2023.01.003","url":null,"abstract":"Based on the global trends in the metallurgy, the features of the further development of technologies for the cast metal productions are predicted. At the same time, there is considered the constant tightening of requirements for energy and resource saving, environmental and work safety, with the simultaneous need to improve the quality of casting, widening the range of obtained alloys and products from them. Also, ensuring reliable operation and expanding the functional capabilities of “ladle – furnace” units has particular importance, since they provide the complex out-of-furnace processing of melts, including averaging on temperature and chemical composition (at alloying and modifying too), removal gases and non-metallic inclusions, etc. It is noted that for the successful implementation of the listed technological operations, “ladle – furnace” units are equipped with additional devices and systems for heating the melt, vacuuming, blowing with inert gas (argon) and electromagnetic stirring. A comparative analysis of different methods of liquid metal stirring (by gas blowing and under the action of an external alternating electromagnetic field) showed that electromagnetic stirring is more effective and appropriate, especially at manufacturing relatively small batches of high-quality and special alloys on metallurgical mini- mills. At that, the most common at metallurgical enterprises and among research developments are electromagnetic stirrers of travelling magnetic field.There are indicated that applications of such stirrers have certain limitations due to physical characteristics. It relates to the need (in most cases) to supply them with a low frequency, making changes to the design of operating metallurgical aggregates for installation of the stirrer, as well as with not always rational hydrodynamic modes of melt stirring.The requirements concerning the development and application of electromagnetic stirrers for “ladle – furnace” units were formulated. Such devices should be simpler in design and operation, ensuring their long-term reliable working at obtaining a wide range of high-quality alloys. Keywords: “ladle – furnace” unit, metallic melt, gas blowing, electromagnetic stirring.","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2022-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45170628","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Examples of 3D-Technologies for the Production of Hardware and Polymer Patterns 用于生产硬件和聚合物图案的3D技术的示例
Pub Date : 2021-12-01 DOI: 10.15407/plit2021.04.048
V. Doroshenko, P. Kaliuzhnyi, S. Kolomiitsev
{"title":"Examples of 3D-Technologies for the Production of Hardware and Polymer Patterns","authors":"V. Doroshenko, P. Kaliuzhnyi, S. Kolomiitsev","doi":"10.15407/plit2021.04.048","DOIUrl":"https://doi.org/10.15407/plit2021.04.048","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48551920","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Research Melting on Production from Fresh Components of Modern Foundry Heat- resistant Nickel Alloy 现代铸造耐热镍合金新部件熔炼的研究
Pub Date : 2021-12-01 DOI: 10.15407/plit2021.04.003
V. Naumyk
{"title":"Research Melting on Production from Fresh Components of Modern Foundry Heat- resistant Nickel Alloy","authors":"V. Naumyk","doi":"10.15407/plit2021.04.003","DOIUrl":"https://doi.org/10.15407/plit2021.04.003","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46889716","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Assessment of Stability of Chemical Composition and Mechanical Properties of Industrial Lots of Synthetic Iron 工业用合成铁化学成分和力学性能的稳定性评价
Pub Date : 2021-12-01 DOI: 10.15407/plit2021.04.066
K. Sirenko, V. Mazur
{"title":"Assessment of Stability of Chemical Composition and Mechanical Properties of Industrial Lots of Synthetic Iron","authors":"K. Sirenko, V. Mazur","doi":"10.15407/plit2021.04.066","DOIUrl":"https://doi.org/10.15407/plit2021.04.066","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45589989","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 5
Removal of Shrinkage Depression in Art Castings With Different Wall Thickness 不同壁厚艺术铸件收缩凹陷的去除
Pub Date : 2021-12-01 DOI: 10.15407/plit2021.04.014
V. Khrychikov, A. D. Semenov, O. Meniailo, I. Shalevska, Y. V. Мianovska
{"title":"Removal of Shrinkage Depression in Art Castings With Different Wall Thickness","authors":"V. Khrychikov, A. D. Semenov, O. Meniailo, I. Shalevska, Y. V. Мianovska","doi":"10.15407/plit2021.04.014","DOIUrl":"https://doi.org/10.15407/plit2021.04.014","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"67138100","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Problems of Materials Choice for Ceramic Molds to Obtain Titanium Alloys Shape Castings 钛合金异型铸件陶瓷模具材料选择问题
Pub Date : 2021-12-01 DOI: 10.15407/plit2021.04.055
P. Kaliuzhnyi, O. Mykhnian, M. Voron, A. Tymoshenko, O. Neima
{"title":"Problems of Materials Choice for Ceramic Molds to Obtain Titanium Alloys Shape Castings","authors":"P. Kaliuzhnyi, O. Mykhnian, M. Voron, A. Tymoshenko, O. Neima","doi":"10.15407/plit2021.04.055","DOIUrl":"https://doi.org/10.15407/plit2021.04.055","url":null,"abstract":"","PeriodicalId":52779,"journal":{"name":"Protsessy lit''ia","volume":" ","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-12-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45872562","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
Protsessy lit''ia
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1