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Evaluation of the Influence of Motor Oil Ultrasonic Processing on the Wear of Friction Pairs during Long-Term Wearing Tests 长期磨损试验中润滑油超声处理对摩擦副磨损影响的评价
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.583-602
A. Simdiankin, Alexandr М. Davydkin, M. N. Slyusarev, A. M. Zemskov
Introduction. The influence of ultrasound parameters on the properties of processed lubricating oils and wear characteristics of friction pairs is a relevant problem in agricultural engineering. The paper presents a simple method for influencing on the lubricating oil by ultrasonic vibrations of the optimum frequency and power that results in reducing the wear of the interfaces of mechanisms and machines. The authors study the change in the physical characteristics of the oil during its ultrasound treatment and the assessment of their effect on the wear of a friction pair during long-term tests. Materials and Methods. We used a generator with variable signal parameters, a lever scale, a burette and an alcohol thermometer to assess the change in coefficient of surface tension of engine oil during sonication. Long-term tribotechnical tests were carried out on 2070 CMT-1M friction machine according to the “roller ‒ pad” scheme. The mass of these samples after long-term tests was weighed by Sartorius company analytical scales with a measurement accuracy of 0.00001 g. A profilograph-profilometer of Taylor Hobson Company was also used. Results. As a result of the research, the optimum frequency and power of ultrasound were revealed for lubricating oil processing. The decrease in the surface tension coefficient of oil was more than 5 %. With prolonged wear tests, the wear factor was reduced by 28 %. Conclusions. The effect of increasing the wear resistance of friction pairs when exposed to ultrasound oil is associated with a decrease in its surface tension coefficient, which allows the oil to be distributed with minimal effort over the surfaces with forming a film of sufficient thickness, which increases the bearing capacity of rubbing surfaces.Keywords: wear, surface tension coefficient, motor oil, tribotechnical test, ultrasoundFor citation: Simdiankin A. A., Davydkin A. M., Slyusarev M. N., Zemskov A. M. Evaluation of the Influence of Motor Oil Ultrasonic Processing on the Wear of Friction Pairs during Long-Term Wearing Tests. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):583–602. DOI: https://doi.org/10.15507/0236-2910.028.201804.583-602Acknowledgments: The study was conducted with the financial support of the Ministry of Education and Science of the Russian Federation (state task, direction: development of competencies) project no. 11.3416.2017/4.6 “Development of technologies and tools to improve the durability of parts, assemblies, machines and equipment by creating nanostructured coatings sources of concentrated energy”.
介绍。超声参数对加工润滑油性能和摩擦副磨损特性的影响是农业工程中的一个相关问题。本文提出了一种利用最佳频率和功率的超声振动对润滑油施加影响的简单方法,从而减少了机械和机械界面的磨损。作者研究了超声处理过程中油液物理特性的变化,并在长期试验中评估了超声处理对摩擦副磨损的影响。材料与方法。我们使用可变信号参数发生器、杠杆刻度、管和酒精温度计来评估发动机润滑油在超声过程中的表面张力系数变化。在2070cmt - 1m摩擦机上按“辊垫”方案进行了长期摩擦技术试验。这些样品经过长期试验后,用赛多利斯公司的分析秤称重,测量精度为0.00001 g。还使用了泰勒霍布森公司的轮廓仪。结果。研究结果揭示了润滑油加工中超声波的最佳频率和功率。油的表面张力系数降低了5%以上。通过长时间的磨损试验,磨损系数降低了28%。结论。当暴露于超声波油时,增加摩擦副耐磨性的效果与其表面张力系数的降低有关,这使得油能够以最小的努力分布在表面上,形成足够厚度的膜,从而增加摩擦表面的承载能力。引用本文:Simdiankin A. A., Davydkin A. M., Slyusarev M. N., Zemskov A. M.评估超声波处理对长期磨损试验中摩擦副磨损的影响。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 583 - 602。该研究是在俄罗斯联邦教育和科学部(国家任务,方向:能力发展)项目号的财政支持下进行的。11.3416.2017/4.6“开发技术和工具,通过创造集中能源的纳米结构涂层来提高零件、组件、机器和设备的耐用性”。
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引用次数: 0
Developing the Automatic System for the Multi-Point Fumigation of Air Charge in the Diesel Engine 柴油机充气多点熏蒸自动系统的研制
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.523-536
M. Ryblov, D. Ukhanov, A. Ukhanov
Introduction. The study deals with enhancement of an automotive diesel engine duty cycle through fumigating air charge by the certain dose (10−20 %) of hydrocarbon activator (alcohol, gasoline, kerosene, biodiesel, etc.). This is a relevant problem in engineering. In spite of its effectiveness, this method has not yet been widely applied to machinery. The existing mechanical devices for fumigating air charge do not provide the exact dosage of activator and its timely supply in a diesel engine at different operating modes. Materials and Methods. The solution for this problem may be the development of an automatic system for the multi-point fumigation of air charge. This device performs the injection of activator into the diesel engine intake manifold branches with the help of electromagnetic injectors managed by the electronic control unit. The system should provide the injectors operation by the algorithm for the cylinders firing order and calculate the injection duration for the adjusted activator dose. For the programming of the Electronic Control Unit, the injection duration of the exact activator dose was theoretically calculated. The algorithm of electromagnetic injectors operation was substantiated (for D-243 tractor diesel engine by the example). Results. To implement the multi-point fumigation of air charge, it was determined that depending on the activator dose and the engine speed and load mode, the cyclic dose of activator amounts may be from 1 mg per cycle to 13 mg per cycle, while the activator injection duration is from 0.27 ms to 3.5 ms. For the practical realization of the multi-point fumigation of air charge for D-243 diesel engine of MTZ-82.1 tractor the automatic system was designed. The system consists of an activator tank, filter, electric pump, rail, pressure regulator, electromagnetic injectors, electronic control unit, fuel consumption sensor, and sensor of phase and crankshaft speed. Conclusions. The device solves the problem of the automatic fumigation of air charge at the intake stroke and helps to improve power, fuel economy and environmental indicators of the automotive diesel engines.Keywords: diesel engine, fumigation of air charge, activator, system, electromagnetic injector, electronic control unit, sensorFor citation: Ryblov M. V., Ukhanov D. A., Ukhanov A. P. Developing the Automatic System for the Multi-Point Fumigation of Air Charge in the Diesel Engine. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):523–536. DOI: https://doi.org/10.15507/0236-2910.028.201804.523-536Acknowledgements: The authors thank the engineer of PNIEI company A. V. Grunyushkin for help in invention of Electronic Control Unit and in programming of microcontroller; the President of GAKS-Armservis Research and Manufacturing Association, D.Sc. (Engineering), professor S. V. Seynov for help in manufacturing of the modified intake manifold for diesel engine. Special thanks to anonymous reviewers for the ob
介绍。研究了用一定剂量(10 ~ 20%)的碳氢化合物活化剂(酒精、汽油、煤油、生物柴油等)熏蒸空气,提高汽车柴油机的占空比。这是工程中的一个相关问题。这种方法虽然有效,但尚未广泛应用于机械上。现有的熏蒸充气机械装置不能提供柴油机在不同工作模式下活化剂的准确剂量和及时供应。材料与方法。解决这一问题的方法可能是开发一种多点空气熏蒸自动系统。该装置在电子控制单元管理的电磁喷油器的帮助下,将活化剂注入柴油机进气歧管分支。该系统应根据气缸点火顺序的算法提供注射器操作,并计算调整后活化剂剂量的注射持续时间。为了对电子控制单元进行编程,从理论上计算了激活剂精确剂量的注射时间。以D-243拖拉机柴油机为例,验证了电磁喷油器的工作算法。结果。为实现多点充气熏蒸,根据活化剂剂量和发动机转速、负载方式确定活化剂用量的循环剂量为1 ~ 13 mg /循环,活化剂注入时间为0.27 ms ~ 3.5 ms。为实际实现MTZ-82.1牵引车D-243柴油机多点充气熏蒸,设计了自动化系统。该系统由活化剂罐、过滤器、电泵、导轨、压力调节器、电磁喷油器、电子控制单元、油耗传感器、相位和曲轴转速传感器组成。结论。该装置解决了进气冲程充气自动熏蒸的问题,有助于提高车用柴油机的动力性、燃油经济性和环保指标。关键词:柴油机,充气熏蒸,激活器,系统,电磁喷油器,电子控制单元,传感器。引用本文:Ryblov M. V, Ukhanov D. A., Ukhanov A. P.柴油机充气多点熏蒸自动系统的研制。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 523 - 536。DOI: https://doi.org/10.15507/0236-2910.028.201804.523-536Acknowledgements:作者感谢PNIEI公司的工程师a.v. Grunyushkin在发明电子控制单元和微控制器编程方面的帮助;GAKS-Armservis研究与制造协会主席,工学博士,s.v. Seynov教授,就柴油机进气歧管的改进制造提供帮助。特别感谢匿名审稿人对文章的客观分析。
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引用次数: 1
The Problem of Damping the Transverse Oscillations on a Longitudinally Moving String 纵向运动弦的横向振动阻尼问题
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.472-485
L. Muravey, V. Petrov, A. Romanenkov
Introduction. The problem under consideration is relevant to production processes associated with the longitudinal movement of materials, for example, for producing paper webs. For these processes transverse disturbances, which in the vertical section are described by the hyperbolic equation of a longitudinally moving string, are extremely undesirable. That gives the problem of damping these oscillations within a finite time. Materials and Methods. To solve the problem of damping the oscillations, the authors suggest reducing it to the trigonometric problem of the moments at an arbitrary time interval. When considering moving materials, the construction of the basis systems forming the moment problem is a special challenge, since the hyperbolic equation contains a mixed derivative (Coriolis acceleration). Therefore, the classical method of separating variables is not applicable in this case. Instead, a new method is used to find self-similar solutions of non-stationary equations, which makes it possible to find the basis systems explicitly.Results. In the case of paper web, it is necessary to find a minimal in the whole class of admissible perturbations time interval, within which the trigonometric system forming the problem of moments is the Riesz basis, that make it possible through using the system conjugate with it to find the optimal control way in the form of a series and, therefore, to build a so-called optimal damper. Conclusions. As a result of the study, a generalized solution of the problem of transverse oscillations is constructed. For the problem of damping oscillations, the exact damping time is obtained, namely, a time T0 at which the total energy of the system is zero. Optimum control is found in the form of a Fourier series.Keywords: damping oscillations, hyperbolic equation, Coriolis acceleration, trigonometric moment problem, Riesz baseFor citation: Muravey L. A., Petrov V. M., Romanenkov A. M. The Problem of Damping the Transverse Oscillations on a Longitudinally Moving String. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):472–485. DOI: https://doi.org/10.15507/0236-2910.028.201804.472-485Acknowledgements: The work was supported by grant No. 16-01-00425 A from the Russian Foundation for Basic Research.
介绍。正在审议的问题与与材料纵向运动有关的生产过程有关,例如,用于生产纸网。对于这些过程,横向扰动是非常不希望出现的,在垂直剖面上,横向扰动用纵向运动弦的双曲方程来描述。这就产生了在有限时间内抑制这些振荡的问题。材料与方法。为了解决振动的阻尼问题,作者建议将其简化为任意时间间隔内矩的三角问题。当考虑运动物质时,由于双曲方程包含混合导数(科里奥利加速度),构成力矩问题的基系统的构造是一个特殊的挑战。因此,经典的分离变量方法不适用于这种情况。本文采用一种新的方法求非平稳方程的自相似解,从而使基系统的显式求出成为可能。在纸网的情况下,有必要在整类可容许的扰动时间区间内找到一个极小值,在这个极小值内,构成矩问题的三角系统是Riesz基,使得利用与之共轭的系统以级数的形式找到最优控制方式,从而建立所谓的最优阻尼器。结论。在此基础上,构造了横向振动问题的广义解。对于阻尼振荡问题,得到了精确的阻尼时间,即系统总能量为零的时间T0。最优控制是用傅立叶级数的形式找到的。关键词:阻尼振荡,双曲方程,科里奥利加速度,三角力矩问题,Riesz基。引文:Muravey l.a, Petrov v.m, Romanenkov a.m。纵向运动弦上横向振荡的阻尼问题。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 472 - 485。这项工作得到了俄罗斯基础研究基金会16-01-00425 A号拨款的支持。
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引用次数: 5
Technological Improvements of Grain Preparation for Milling in Small Enterprises 小型企业制粒工艺的改进
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.603-623
A. Anisimov, F. Y. Rudik, B. P. Zagorodskih
Introduction. In small enterprises with simplified technological process of graded milling, preparations, which involve cleaning, peeling and moistening grain, play an essential role for ensuaring high quality of graded flour. Modern equipment for the low-productive mills implies only dry cleaning of grains in an abrasive machine with their further cold conditioning. The equipment designed for graded milling with deep multiple cleaning, washing and hydrothermal treatment is not possible. It significantly increases the cost of flour. The aim of the study is to increase both qualitative and quantitative indicators of graded flour in small enterprises through peeling and drying of grains before milling. Materials and Methods. The quality analyses of grain processing according to such indicators as ash content (whiteness), moisture, quantity of fractured grains were carried out according to State Standards of the Russian Federation and the methods established in science and practice. The degree of peeling was determined by the whiteness indicator with a photoelectric whitener SKIB-M (GOST 26361-2013 “Flour. Test method for whiteness”). Grain moisture was determined according to GOST 13586.5-2015 by the drying cabinet DEC-3M (drying electrical cabinet, model type 3M). The number of fractured grains was determined according to GOST 30483-97. Results. The research result revealed the dependence of grain processing on the technical aids. А combined peeling–drying machine was developed on this principle. The authors have developed rational operations of grain processing, which increase the whiteness of the received flour on average 4–7 conventional units. The standard instrument for whiteness definition has been studied and set. According to the given results optimal operating parameters for grain processing before milling have been developed: machine productivity (Q = 700 kg/h); the period of grain processing (t = 72 s.); optimum moisture content (from the point of view of obtained flour whiteness) of grains received for milling (W = 14 %); radiant power (P = 1 000 W). Conclusions. The research proved the fact that peeling of grains is one of the most effective ways of increasing the grade of end products of small enterprises with simplified technological process of graded milling. The efficiency of peeling seeds of wheat with humidity higher than 16 % decreases that speaks for the need to dry grains. The authors of the article introduce the equipment and technology for grain processing before graded milling, which provide grain peeling and, if necessary, drying. The operating parameters of the peeling-drying machine for preparation of grains for milling have been determined. The developed technology provide, if necessary, drying the remoistened grain to necessary standards that gives the chance to produce high-quality flour from the grains processed hydrothermally without processing moisture conditions required. The machine productivity in the mode o
介绍。在分级制粉工艺流程简化的小型企业中,准备工作是保证分级制粉质量的重要环节,主要包括清洗、脱皮、润湿等环节。对于低产量的磨粉厂,现代设备只意味着在磨料机中对颗粒进行干燥清洗,并进一步进行冷调理。为分级磨粉而设计的设备不可能同时进行深度多次清洗、洗涤和水热处理。这大大增加了面粉的成本。本研究的目的是通过在制粉前对谷物进行脱皮和干燥,提高小型企业分级面粉的定性和定量指标。材料与方法。根据俄罗斯联邦国家标准和科学与实践中确立的方法,对粮食加工质量进行了灰分(白度)、水分、破碎粒数等指标的分析。用光电增白剂skb - m (GOST 26361-2013)的白度指示剂测定脱皮程度。白度试验方法”)。根据GOST 13586.5-2015,用干燥柜DEC-3M(干燥电柜,型号3M)测定谷物水分。根据GOST 30483-97测定断裂晶粒数。结果。研究结果揭示了粮食加工对技术助剂的依赖性。А组合式脱皮干燥机就是根据这一原理研制的。作者开发了合理的粮食加工工艺,使接收面粉的白度平均提高了4-7个常规单位。研究并建立了白度定义的标准仪器。根据给定的结果,制定了磨前谷物加工的最佳操作参数:机器生产率(Q = 700 kg/h);粮食加工周期(t = 72 s);收到研磨的谷物的最佳水分含量(从所得面粉白度的角度来看)(W = 14%);辐射功率(P = 1 000 W)。研究证明,颗粒脱皮是简化分级磨矿工艺流程,提高小企业最终产品品位的最有效途径之一。在湿度高于16%的情况下,小麦籽粒脱皮的效率会降低,这说明需要将籽粒干燥。本文介绍了分级制粉前的粮食加工设备和工艺,对粮食进行脱皮,必要时进行干燥。确定了制备磨粒用脱皮干燥机的操作参数。如果有必要的话,开发的技术可以将解冻的谷物干燥到必要的标准,从而有机会从水热处理的谷物中生产出高质量的面粉,而无需处理所需的水分条件。干燥方式下的机器生产率应与微波红外辐射的功率相联系,其时间和功率应限制在允许的最高谷物温度,不超过60ºС。关键词:脱皮,白度,水分,干燥,磨粒制备,张建平。小型企业制粒工艺的改进。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 603 - 623。这项研究是根据与“健康食品”有限责任公司在“START-1”计划下与“科技领域小企业发展援助基金会”(2014年12月25日第180GS1 / 6784号)达成的协议进行的。
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引用次数: 3
Project and Operations Management of Machine-Building Production 机械制造生产项目及运营管理
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.511-522
A. V. Tsyrkov, P. Kuznetsov, G. Tsyrkov, Yegor A. Yermokhin, V. Moskvin
Introduction. The aim of this work is to develop the main guidelines of project and operations management at machine-building enterprises. Materials and Methods. The authors reviewed the state of application of the project and operations management of machine-building production in the automated mode. The review showed the complexity of its application due to a large number of factors, which must be taken into account when implementing. An approach was developed that allows solving the task using the automation of analysis processes and decision-making in production management. Results. The article establishes the main guidelines of the project and operations management, aimed at increasing productivity and reducing production costs based on modeling the state of production environment. It also defines the requirements for the model. A prognostic time model for forecasting the state of the enterprise production system has been developed. Conclusions.The tasks have been solved in this article allow increasing the level of automation of the processes of project and operations management of the enterprise in the conditions of quick-change production. The implementation of the developed approach to project and operations management of the enterprise will allow streamlining the launch of products with a reduction in the amount of work in progress and increasing the productivity of output.Keywords: technological process, project and operations management, design, prognostic model, production, labor intensity, productivityFor citation: Tsyrkov A. V., Kuznetsov P. M., Tsyrkov G. A., Yermokhin Ye. A., Moskvin V. K. Project and Operations Management of Machine-Building Production. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):511–522. DOI: https://doi.org/10.15507/0236-2910.028.201804.511-522
介绍。这项工作的目的是制订机械制造企业项目和业务管理的主要准则。材料与方法。综述了自动化模式下机械制造生产项目和运行管理的应用现状。审查表明,由于在执行时必须考虑到许多因素,其应用是复杂的。开发了一种方法,允许在生产管理中使用分析过程和决策的自动化来解决任务。结果。本文在对生产环境状态建模的基础上,建立了项目和运营管理的主要指导方针,旨在提高生产效率,降低生产成本。它还定义了模型的需求。建立了一个用于预测企业生产系统状态的预测时间模型。结论。本文所解决的任务,可以在快速变化的生产条件下,提高企业项目流程和运营管理的自动化水平。在企业的项目和业务管理方面执行已制订的办法,将使产品的推出合理化,减少正在进行的工作量,提高产出的生产率。关键词:工艺流程,项目和运营管理,设计,预测模型,生产,劳动强度,生产率。引证:Tsyrkov a.v., Kuznetsov p.m., Tsyrkov g.a, Yermokhin Ye。A., Moskvin V. K.机械制造生产项目和运营管理。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 511 - 522。DOI: https://doi.org/10.15507/0236 - 2910.028.201804.511 - 522
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引用次数: 8
The Installation for Processing of Parts with a Complex Profile of Working Surface 加工复杂曲面轮廓零件的安装
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.552-561
V. A. Skryabin
Introduction. The article presents new solutions for designing the equipment for final processing parts with a complex profile of working surface. The said solutions allow a planetary rotation of the part at a small center distance of the mandrel with the workpiece and the spindle of the installation. This solution improves the quality of the working surfaces and reduces energy costs. Materials and Methods. The disadvantage of modern devices for final processing of complex parts is the increased energy consumption and the large axial distance between the part and spindle. These factors reduce the quality of processing and the part range in terms of weight and dimension characteristics. The application of new solutions to change the design of the installation is relevant. When designing a new installation, the center distance between the part and the spindle was reduced. This contributed to the reduction of vibrations, improving the quality of surface treatment and increasing the product range. Results. The calculations to reduce the resistance of the abrasive medium affecting on the surface of the diesel engine turbo-compressor wheel blades confirmed the expediency of the solution. The calculations of the part for deflection by using Solid Works 2016 software were carried out. The calculations demonstrated the reliability of the installation when processing parts of medium and large sizes as compared to the basic installation option previously made by Penza State University for Penzadieselmash Company. Conclusions. The calculations made it possible to find that the reduction of the center distance reduces the deflection of parts and vibration in the process of finishing and allows stabilizing the quality and performance of processing the surfaces of a complex profile with less energy coast. A new design of the installation was developed and manufactured. It contributes to planetary rotation of the part at a small axial distance of the mandrel with the part and the spindle of the device.Keywords: theoretical study, result of study, complex surface, part surface, loose abrasive particles, performance, quality indicator, equipment design, design calculation automationFor citation: Skryabin V. А. The Installation for Processing of Parts with a Complex Profile of Working Surface. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):552–561. DOI: https://doi.org/10.15507/0236-2910.028.201804.552-561
介绍。本文提出了复杂工面轮廓零件精加工设备设计的新方法。所述解决方案允许该部件在芯轴与工件和安装的主轴的小中心距离处进行行星旋转。该解决方案提高了工作表面的质量并降低了能源成本。材料与方法。现代复杂零件最终加工设备的缺点是能耗增加,零件与主轴之间的轴向距离大。这些因素降低了加工质量和零件在重量和尺寸特性方面的范围。应用新的解决方案来改变安装的设计是相关的。在设计新装置时,减小了零件与主轴之间的中心距离。这有助于减少振动,提高表面处理质量,增加产品范围。结果。通过计算降低磨料介质对柴油机压气机叶片表面的阻力,证实了该方法的可行性。利用Solid Works 2016软件对挠度零件进行了计算。计算表明,与Penza州立大学之前为Penzadieselmash公司提供的基本安装选项相比,在加工大中型零件时安装的可靠性更高。结论。通过计算可以发现,中心距离的减小减少了加工过程中零件的偏转和振动,并以较少的能量消耗稳定了复杂轮廓表面的加工质量和性能。开发并制造了一种新的装置设计。它有助于零件在芯轴与零件和装置主轴的小轴向距离处进行行星旋转。关键词:理论研究,研究结果,复杂表面,零件表面,松散磨粒,性能,质量指标,设备设计,设计计算自动化。加工复杂曲面轮廓零件的安装。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 552 - 561。DOI: https://doi.org/10.15507/0236 - 2910.028.201804.552 - 561
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引用次数: 1
The Parametrization of the Cauchy Problem for Nonlinear Differential Equations with Contrast Structures 具有对比结构的非线性微分方程Cauchy问题的参数化
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.486-510
E. Kuznetsov, S. Leonov, E. Tsapko
Introduction. The paper provides an analysis of numerical methods for solving the Cauchy problem for nonlinear ordinary differential equations with contrast structures (interior layers). Similar equations simulate various applied problems of hydro- and aeromechanics, chemical kinetics, the theory of catalytic reactions, etc. An analytical solution to these problems is rarely obtained, and numerical procedure is related with significant difficulties associated with ill-conditionality in the neighborhoods of the boundary and interior layers. The aim of the paper is the scope analysis of traditional numerical methods for solving this class problems and approbation of alternative solution methods. Materials and methods. The traditional explicit Euler and fourth-order Runge-Kutta methods, as well as the implicit Euler method with constant and variable step sizes are used for the numerical solution of the Cauchy problem. The method of solution continuation with respect to the best argument is suggested as an alternative to use. The solution continuation method consists in replacing the original argument of the problem with a new one, measured along the integral curve of the problem. The transformation to the best argument allows obtaining the best conditioned Cauchy problem. Results. The computational difficulties arising when solving the equations with contrast structures by traditional explicit and implicit methods are shown on the example of the test problem solution. These difficulties are expressed in a significant decrease of the step size in the neighborhood of the boundary and interior layers. It leads to the increase of the computational time, as well as to the complication of the solving process for super stiff problems. The authenticity of the obtained results is confirmed by the comparison with the analytical solution and the works of other authors. Conclusions. The results of the computational experiment demonstrate the applicability of the traditional methods for solving the Cauchy problem for equations with contrast structures only at low stiffness. In other cases these methods are ineffective. It is shown that the method of solution continuation with respect to the best argument allows eliminating most of the disadvantages inherent to the original problem. It is reflected in decreasing the computational time and in increasing the solution accuracy.Keywords: contrast structures, method of solution continuation, the best argument, illconditionality, the Cauchy problem, ordinary differential equationFor citation: Kuznetsov E. B., Leonov S. S., Tsapko E. D. The Parametrization of the Cauchy Problem for Nonlinear Differential Equations with Contrast Structures. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):486–510. DOI: https://doi.org/10.15507/0236-2910.028.201804.486-510Acknowledgements: This work was supported by the Russian Science Foundation, project no. 18-19-00474.
介绍。本文分析了具有对比结构(内层)的非线性常微分方程的柯西问题的数值求解方法。类似的方程模拟了水力和空气力学、化学动力学、催化反应理论等各种应用问题。这些问题的解析解很少得到,并且数值过程与边界和内层邻域的病态性相关的重大困难有关。本文的目的是对求解该类问题的传统数值方法的范围进行分析,并对替代求解方法进行认可。材料和方法。采用传统的显式欧拉法和四阶龙格-库塔法以及定步长和变步长隐式欧拉法对柯西问题进行了数值求解。建议采用最佳论证的解延拓法作为备选方法。解延拓法是用沿着问题的积分曲线测量的新参数代替问题的原参数。通过对最佳论证的变换,可以得到最佳条件柯西问题。结果。通过算例说明了用传统的显式和隐式方法求解具有对比结构的方程时的计算困难。这些困难表现在边界层和内层附近的步长显著减小。这不仅增加了计算时间,而且使超刚性问题的求解过程更加复杂。通过与解析解和其他作者的著作的比较,证实了所得结果的真实性。结论。计算实验结果表明,传统方法仅在低刚度条件下对具有对比结构的方程组求解柯西问题具有适用性。在其他情况下,这些方法是无效的。结果表明,关于最佳论证的解延拓方法可以消除原问题固有的大部分缺点。它体现在减少计算时间和提高求解精度上。关键词:对比结构,解连续法,最佳论证,非条件性,柯西问题,常微分方程。引用本文:Kuznetsov E. B., Leonov S. S., Tsapko E. D.。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 486 - 510。本文由俄罗斯科学基金会资助,项目编号:https://doi.org/10.15507/0236-2910.028.201804.486-510Acknowledgements:。18-19-00474。
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引用次数: 1
The Resource of Movable Sealing Joints with the O-Ring Seal o型圈密封活动密封接头的资源
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.562-582
V. V. Kuznetsov
Introduction. The problem of reliability of hydraulic drives sealing joints remains unsolved. However, the current level of computer modeling tools development allows us to solve effectively the problems of their longevity by replacing laborious experiments with high-performance computing. This paper presents the results of the approbation of the author's methodology for realizing computational approaches to determining the life of sealing joints on the basis of circular cross-section seal of hydraulic booster for MTZ (Minsk Tractor Works) tractors. Materials and Methods. The determination of mobile sealing joints resource is based on the author's methodology, which used ANSYS for realizing a series of accelerated loading cycles that simulates real operating conditions. The developed models consider the processes of wearing, relaxation and hydrodynamic effects acting in a sealing joint. Results. The use of the finite element modeling tools made it possible to determine the change in the stress-strain state of the power steering tightener in MTZ tractors during operation. The mechanism of joint tightness restoration on the basis of self-packing effect is revealed. The comparison of the forms of sections, obtained as a result of numerical and micrometer studies, confirms the effectiveness of the proposed methodology and the adequacy of the results obtained. The analysis of the obtained graphs shows that under normal operating conditions, the life of the sealing joint “cylinder ‒ piston” and “rod ‒ cover” is 2 and 1.12 years respectively, and as the temperature and pressure of the hydraulic fluid increase, decreases exponentially. Conclusions. The results of the study show the high efficiency of the author's methodology. This technique can be used in researches to determine the resource and criteria for the leak-tightness of sealing joints. The graphs of the dependence of the sealing joints life on temperature and hydraulic pressure allow companies, specializing in the creation and repair of hydraulic drives, to develop schedules of preventive measures for their maintenance considering a complex of operational factors.Keywords: seal, O-ring, hydraulic drive, reliability, life, service life, wear, relaxation, ANSYS, finite element analysisAcknowledgements: The study was supported by the Russian Foundation for Basic Research and the Government of the Republic of Mordovia in the framework of the project “Obtaining and research of new composite polymeric materials containing finely dispersed and nanosized modifiers for machine tribo-conjugation elements” (Grant No. 18- 48-130007а_р).For citation: Kuznetsov V. V. The Resource of Movable Sealing Joints with the O-Ring Seal. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):562–582. DOI: https://doi.org/10.15507/0236-2910.028.201804.562-582
介绍。液压传动密封接头的可靠性问题一直没有得到解决。然而,目前计算机建模工具的发展水平允许我们通过用高性能计算取代费力的实验来有效地解决它们的寿命问题。本文以明斯克拖拉机厂(MTZ)拖拉机液压助力器圆截面密封为例,介绍了作者提出的确定密封接头寿命的计算方法的验证结果。材料与方法。移动密封接头资源的确定基于作者的方法,该方法利用ANSYS实现了一系列模拟真实工况的加速加载循环。所建立的模型考虑了密封接头的磨损、松弛和水动力作用过程。结果。利用有限元建模工具,可以确定MTZ拖拉机动力转向收紧器在运行过程中的应力-应变状态变化。揭示了基于自填充效应的接缝密闭性恢复机理。通过数值和千分尺研究获得的截面形式的比较,证实了所提出方法的有效性和所获得结果的充分性。对得到的曲线图分析表明,在正常工况下,密封接头“缸-活塞”和“杆-盖”的寿命分别为2年和1.12年,随着液压油温度和压力的增加,寿命呈指数递减。结论。研究结果表明,作者的方法是高效的。该技术可用于研究确定密封接头的气密性来源和标准。密封接头寿命与温度和液压的关系曲线图使专门从事液压驱动器制造和维修的公司能够考虑到复杂的操作因素,为其维护制定预防措施的时间表。关键词:密封圈,o型圈,液压传动,可靠性,寿命,使用寿命,磨损,松弛,ANSYS,有限元分析。致谢:本研究由俄罗斯基础研究基金会和摩尔多瓦共和国政府在“获得和研究含有精细分散和纳米级机械摩擦共轭元件改性剂的新型复合聚合物材料”项目框架下支持(批准号18- 48-130007)。引证:库兹涅佐夫V. V. o型圈密封活动密封接头的资源。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 562 - 582。DOI: https://doi.org/10.15507/0236 - 2910.028.201804.562 - 582
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引用次数: 0
Automated Unit for Magnetic-Pulse Processing of Plants in Horticulture 园艺植物磁脉冲处理自动化装置
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.624-642
I. Smirnov, D. Khort, R. Filippov, A. Kutyrev, Anatoly A. Artiushin
Introduction. The current level of agricultural production, including horticulture, is determined by intelligent machine technologies and new generation technical means with modern information and instrument support. The implementation of digital intelligent agricultural technologies in industrial gardening requires a fundamental change in the paradigm of technical support, based on the development and application of new automatic and unmanned machines, equipment and software for managing work processes of machines, navigating technical means, controlling the implementation of technological operations, monitoring the yield of agricultural crops, analyzing diseases and pests on plants and other technological functions. Materials and Methods. 3D model is visualized in the computer-aided design “KOMPAS-3D” through using the methods of mathematical modeling, theoretical mechanics and optimal design. A prototype of an automated unit for magnetic pulse processing of plants is made. The program code for calculating the required movement of the actuator rod is developed in the Sublime Text editor. C++programming language was used. The functionality of the computer program is related to the capabilities of controllers STM32, Arduino Mega/ Uno/Nano. Nextion 2.4 (the TFT screen 320x240) for the graphical output and interaction was used.Results. An automated unit with the algorithm of the drive control system of working bodies were developed during the technological operation of magnetic pulse processing of plants, taking into account the agro-technological parameters of garden plantations. A computer program with both automat and remote control was designed for driving the working bodies. Conclusions. The unit allows introducing a new environmentally safe technological method of stimulating vital and growth processes of fruit crops. This device provides the most efficient operation through automatic adjustment to various agro-technological parameters of plantings, providing the required value of magnetic induction in the working area on plant objects in the field.Keywords: magnetic pulse processing, control system, automated unit, irradiation of plants, gardening, low-frequency magnetic fieldFor citation: Smirnov I. G., Khort D. O., Filippov R. A., Kutyrev A. I., Artiushin A. A. Automated Unit for Magnetic-Pulse Processing of Plants in Horticulture. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):624–642. DOI: https://doi.org/10.15507/0236-2910.028.201804.624-642
介绍。包括园艺在内的当前农业生产水平,是由智能机器技术和新一代技术手段在现代信息和仪器的支持下决定的。在工业园艺中实施数字智能农业技术,需要从根本上改变技术支撑的范式,以开发和应用新的自动化和无人机器、设备和软件为基础,管理机器的工作过程,导航技术手段,控制技术操作的实施,监测农作物的产量,分析病虫害对植物和其他技术功能。材料与方法:利用数学建模、理论力学和优化设计等方法,在计算机辅助设计“KOMPAS-3D”中实现了三维模型的可视化。研制了植物磁脉冲加工自动化装置的样机。在Sublime Text编辑器中开发了计算执行杆所需运动的程序代码。采用c++编程语言。计算机程序的功能与控制器STM32、Arduino Mega/ Uno/Nano的功能有关。采用next 2.4 (TFT屏幕320x240)进行图形输出和交互。针对园林种植园的农业技术参数,研制了一种在植物磁脉冲加工工艺操作过程中采用工体驱动控制系统算法的自动化装置。设计了一套具有自动和远程控制功能的驱动工作体的计算机程序。结论。该装置允许引入一种新的环保安全技术方法来刺激水果作物的生命和生长过程。该装置通过对种植的各种农业技术参数的自动调整,提供工作区域对田间植物物体所需的磁感应值,从而实现最高效的操作。关键词:磁脉冲处理,控制系统,自动化单元,植物辐照,园艺,低频磁场。引文:Smirnov I. G, Khort D. O, Filippov R. A, Kutyrev A. I, Artiushin A. A. A.。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 624 - 642。DOI: https://doi.org/10.15507/0236 - 2910.028.201804.624 - 642
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引用次数: 5
Modeling of Stress-Strain State in Connection Resource Defines of Volumetric Hydraulic Drive 容积式液压传动连接资源定义中的应力-应变状态建模
Pub Date : 2018-12-28 DOI: 10.15507/0236-2910.028.201804.537-551
P. Ionov, P. Senin, A. Stolyarov
Introduction. The article explores the stress-strain state of a distribution pair of aggregates of a volumetric hydraulic drive and the search for ways to increase its durability. Materials and Methods. In the process of studying, the generally accepted principles of the theories of friction, reliability, elasticity, mechanisms and machines, and mathematical modeling were used. To simulate the stress-strain state, an engineering analysis system ANSYS was used. Distribution pairs of hydraulic pumps 313.3.112, GST-112 and Sauer Danfoss 90R075 were chosen as objects of study. Results. As a result of the study there were obtained values of the real contact stresses and long-term current stress on the distribution of pairs of units of volumetric hydraulic drive: the 313.3.112 hydraulic pump is 26,93 MPa; for GTS-112 water pump is of 22.21 MPa for the Sauer Danfoss 90R075 hydraulic pump is 27,12 MPa. It is revealed that the area located on the discharge side is a subject to the greatest loads. This is the cause of one-sided wear of spherical surfaces, which is quite common in units decommissioned. The values of contact stresses in the joints hardened by the method of electric spark machining are on average 1.4 and 9.4 % lower than in not unhardened. In the process of electric spark machining there is a redistribution of stresses on the surface that leads to a decrease of the operating load in the connections. Conclusions. The study allowed modelling the stress-strain state in new and hardened distribution pairs of volumetric hydraulic drive units under operating conditions and suggesting ways to increase its durability. It was established that to increase the wear resistance of a resolving compound and the durability of the volumetric hydraulic drive aggregates, it is necessary to ensure that in distribution pairs the maximum bearing capacity is greater than the maximum long-term operating load in these connections. To solve this problem, it is proposed to create coatings with high tribotechnical properties by the method of electricspark machining.Keywords: resource-limiting compound, volumetric hydraulic drive, modeling, finite element method, bearing capacity, operating load, wear resistance, electrospark machiningFor citation: Ionov P. A., Senin P. V., Stolyarov A. V. Modeling of Stress-Strain State in Connection Resource Defines of Volumetric Hydraulic Drive. Vestnik Mordovskogo universiteta = Mordovia University Bulletin. 2018; 28(4):537–551. DOI: https://doi.org/10.15507/0236-2910.028.201804.537-551Acknowledgements: The study was conducted with the financial support of the Ministry of Education and Science of the Russian Federation (state task, direction: development of competencies) project № 11.3416.2017/4.6 “Development of technologies and tools to improve the durability of parts, assemblies, machines and equipment by creating nanostructured coatings sources of concentrated energy”.
介绍。本文探讨了容积式液压传动中分布对骨料的应力-应变状态,并探讨了提高其耐久性的方法。材料与方法。在研究过程中,使用了普遍接受的摩擦、可靠性、弹性、机械和数学建模等理论原理。为了模拟应力-应变状态,采用ANSYS工程分析系统。选取液压泵313.3.112、GST-112和Sauer Danfoss 90R075分配副作为研究对象。结果。研究得到了容积式液压传动副的实际接触应力和长期电流应力分布:313.3.112液压泵为26.93 MPa;对于GTS-112水泵为22.21 MPa,对于绍尔丹佛斯90R075液压泵为27.12 MPa。结果表明,位于放电侧的区域受最大载荷的影响。这是球面单面磨损的原因,这在退役的机组中很常见。经电火花淬火处理的接头接触应力值比未淬火处理的接头平均降低1.4%和9.4%。在电火花加工过程中,表面应力会发生重新分布,从而使连接处的工作负荷减小。结论。该研究可以模拟新的和硬化的容积式液压驱动单元分布对在运行条件下的应力-应变状态,并提出提高其耐久性的方法。为了提高溶解化合物的耐磨性和体积液压驱动集料的耐久性,有必要确保分配对的最大承载能力大于这些连接的最大长期运行载荷。为了解决这一问题,提出了采用电火花加工的方法制备高摩擦性能涂层的方法。关键词:资源限制化合物,容积式液压传动,建模,有限元法,承载能力,工作载荷,耐磨性,电火花加工。引用本文:Ionov P. A., Senin P. V., Stolyarov A. V.体积式液压传动连接资源定义中的应力-应变状态建模。Vestnik Mordovskogo universiteta =莫尔多维亚大学公报2018;28(4): 537 - 551。DOI: https://doi.org/10.15507/0236-2910.028.201804.537-551Acknowledgements:该研究是在俄罗斯联邦教育和科学部(国家任务,方向:能力发展)项目№11.3416.2017/4.6“开发技术和工具,通过创建集中能源的纳米结构涂层来提高零件,组件,机器和设备的耐久性”的财政支持下进行的。
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Mordovia University Bulletin
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