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A multiscale process-aware retention network for fault prediction in mixed-model production 混合模型生产故障预测的多尺度过程感知保持网络
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-09-01 Epub Date: 2025-05-26 DOI: 10.1016/j.compind.2025.104313
Mingda Chen , Ruiyun Yu , Zhiyuan Liang , Kun Li , Haifei Qi
In the manufacturing industry, the demand for fault-prediction solutions is increasing to prevent unexpected downtimes and reduce maintenance costs. Although deep-learning methods have demonstrated excellent performance in this domain, the current methods typically overlook the analysis of variable and random processes within mixed-model production, which is a manufacturing strategy that offers flexibility and efficiency in satisfying diverse consumer demands. Hence, we propose the multiscale process-aware retention network (MPRNet), which segments a time series into multiscale patches, thus enabling the model to focus on local information within each production process and correlations across all production processes. Furthermore, the network incorporates a cross-channel interaction module designed to dynamically capture the interactions between various sensor data types using a graph attention network, as well as transmit fault information across processes using state equations. We validate our proposed model on the BBA stud welding gun dataset and four additional open case studies. Compared with other established fault-prediction and time-series models, the MPRNet demonstrates improved F1-score by 13.1% in the BBA case and consistently achieves the best or near-best results in the open case studies.
在制造业中,对故障预测解决方案的需求正在增加,以防止意外停机并降低维护成本。尽管深度学习方法在这一领域表现出色,但目前的方法通常忽略了混合模型生产中对变量和随机过程的分析,而混合模型生产是一种为满足不同消费者需求提供灵活性和效率的制造策略。因此,我们提出了多尺度过程感知保留网络(MPRNet),它将时间序列分割成多尺度补丁,从而使模型能够关注每个生产过程中的局部信息和所有生产过程之间的相关性。此外,该网络还集成了一个跨通道交互模块,旨在使用图关注网络动态捕获各种传感器数据类型之间的交互,并使用状态方程跨过程传输故障信息。我们在BBA螺柱焊枪数据集和另外四个开放案例研究上验证了我们提出的模型。与其他已建立的故障预测和时间序列模型相比,MPRNet在BBA情况下的f1得分提高了13.1%,在开放情况下的结果始终是最好或接近最好的。
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引用次数: 0
A platform to support the fast development of digital twins for agricultural holdings 支持农业控股数字孪生快速发展的平台
IF 1 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-09 DOI: 10.1016/j.compind.2025.104347
Jorge Laguna, Mario E. Suaza-Medina, Rubén Béjar, Javier Lacasta, F. Javier Zarazaga-Soria
Industry 4.0 has advanced in agriculture through Smart Agriculture initiatives, yet open-field farming lags in the adoption of digital twins. Although digital twins have transformed manufacturing since 2011, their application in open-field farming remains limited by environmental variability, data scarcity, and financial constraints. This paper addresses four gaps: the lack of affordable platforms for small farms that dominate European agriculture; the need to manage agricultural complexity through data-driven models rather than the physical modelling approaches prevalent in non-agricultural sectors; the absence of open sources solutions adapted to agriculture’s slower innovation pace; the breach between technology and farmers. The platform features innovations in data workflow integration, open data incorporation, a cost-effective shared warehouse, and scalable data pipelines. To validate the proposed platform, a case study with two example digital twins mirroring two fields is conducted. This implementation ran efficiently on modest hardware (2 vCPUs, 4GB RAM). It achieved an average CPU usage of 60%, RAM usage of 2.5 GB, and a deployment time of around one minute. This helps lowering adoption barriers for small holdings and bridging the gap between basic monitoring and complex future systems.
通过智能农业计划,工业4.0在农业领域取得了进步,但露天农业在采用数字双胞胎方面落后。尽管自2011年以来,数字双胞胎已经改变了制造业,但它们在露天农业中的应用仍然受到环境变化、数据稀缺和财务约束的限制。本文解决了四个差距:缺乏主导欧洲农业的小农场负担得起的平台;需要通过数据驱动的模型来管理农业的复杂性,而不是非农业部门普遍采用的物理建模方法;缺乏适应农业创新步伐缓慢的开源解决方案;技术和农民之间的鸿沟。该平台在数据工作流集成、开放数据合并、具有成本效益的共享仓库和可扩展的数据管道方面进行了创新。为了验证所提出的平台,对两个镜像两个领域的示例数字双胞胎进行了案例研究。这个实现在适度的硬件(2个vcpu, 4GB RAM)上有效地运行。它的平均CPU使用率为60%,RAM使用率为2.5 GB,部署时间约为1分钟。这有助于降低小农场的采用障碍,并弥合基本监测与复杂的未来系统之间的差距。
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引用次数: 0
A novel and scalable multimodal large language model architecture Tool-MMGPT for future tool wear prediction in titanium alloy high-speed milling processes 面向钛合金高速铣削过程刀具磨损预测的新型多模态大语言模型体系结构tool - mmgpt
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-30 DOI: 10.1016/j.compind.2025.104302
Caihua Hao , Zhaoyu Wang , Xinyong Mao , Songping He , Bin Li , Hongqi Liu , Fangyu Peng , Weiye Li
Accurately predicting the future wear of cutting tools with variable geometric parameters remains a significant challenge. Existing methods lack the capability to model long-term temporal dependencies and predict future wear values—a key characteristic of world models. To address this challenge, we introduce the Tool-Multimodal Generative Pre-trained Transformer (Tool-MMGPT), a novel and scalable multimodal large language model (MLLM) architecture specifically designed for tool wear prediction. Tool-MMGPT pioneers the first tool wear world model by uniquely unifying multimodal data, extending beyond conventional static dimensions to incorporate dynamic temporal dimensions. This approach extracts modality-specific information and achieves shared spatiotemporal feature fusion through a cross-modal Transformer. Subsequently, alignment and joint interpretation occur within a unified representation space via a multimodal-language projector, which effectively accommodates the comprehensive input characteristics required by world models. This article proposes an effective cross-modal fusion module for vibration signals and images, aiming to fully leverage the advantages of multimodal information. Crucially, Tool-MMGPT transcends the limitations of traditional Large Language Models (LLMs) through an innovative yet generalizable method. By fundamentally reconstructing the output layer and redefining training objectives, we repurpose LLMs for numerical regression tasks, thereby establishing a novel bridge that connects textual representations to continuous numerical predictions. This enables the direct and accurate long-term forecasting of future wear time series. Extensive experiments conducted on a newly developed multimodal dataset for variable geometry tools demonstrate that Tool-MMGPT significantly outperforms state-of-the-art (SOTA) baseline methods. These results highlight the model's superior long-context modeling capabilities and illustrate its potential for effective deployment in environments with limited computational resources.
准确预测具有可变几何参数的刀具的未来磨损仍然是一个重大挑战。现有方法缺乏模拟长期时间依赖性和预测未来磨损值的能力——这是世界模型的一个关键特征。为了应对这一挑战,我们引入了工具-多模态生成预训练变压器(tool - mmgpt),这是一种专门为工具磨损预测设计的新颖且可扩展的多模态大语言模型(MLLM)架构。tool - mmgpt通过独特的统一多模态数据开创了第一个工具磨损世界模型,超越了传统的静态维度,纳入了动态时间维度。该方法提取特定于模态的信息,并通过跨模态转换器实现共享的时空特征融合。随后,通过多模态语言投影仪在统一的表示空间内进行对齐和联合解释,有效地适应了世界模型所需的综合输入特征。本文提出了一种有效的振动信号与图像的跨模态融合模块,旨在充分发挥多模态信息的优势。最重要的是,Tool-MMGPT通过一种创新且可推广的方法超越了传统大型语言模型(llm)的局限性。通过从根本上重构输出层和重新定义训练目标,我们将llm重新用于数值回归任务,从而建立了连接文本表示和连续数值预测的新桥梁。这使得对未来磨损时间序列的直接和准确的长期预测成为可能。在新开发的可变几何工具多模态数据集上进行的大量实验表明,Tool-MMGPT明显优于最先进的(SOTA)基线方法。这些结果突出了该模型优越的长上下文建模能力,并说明了它在计算资源有限的环境中有效部署的潜力。
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引用次数: 0
Virtual-Real Spatial-Temporal Dual Layer Transformer for virtual sensor state perception 虚拟传感器状态感知的虚实时空双层变压器
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-07 DOI: 10.1016/j.compind.2025.104288
Yusong Zhang , Zhenyu Liu , Guodong Sa , Jiacheng Sun , Mingjie Hou , Yougen Huang , Jianrong Tan
In practical application scenarios such as air quality, traffic and mechanical processing, sensors are often constrained by spatial capacity, geometric structures, extreme environments and other factors, making it impossible to place them in critical monitoring areas. To address this issue, a novel virtual sensor state perception generalization framework, the Virtual-Real Spatial-Temporal Dual Layer Transformer (VR-STDT) model is proposed. It constructs a spatial-temporal correlation model between real sensors and unobservable virtual sensors, to solve the problem of missing information in sensor-restricted zones. Considering the “stop-start” single-operation system with a short time window and high sampling frequency, a historical similar attention mechanism and a convolution-based time patching mechanism are proposed to effectively solve the contradiction between low resolution and information loss. Finally, verification was carried out in practical application scenarios, such as the kitchen particle concentration diffusion experiment platform and the machine tool spindle temperature experiment platform, and then the open urban air quality data set was used for auxiliary verification. The results show that the proposed model achieved an average performance improvement of 10.20 % over existing inter-node spatial-temporal prediction models.
在空气质量、交通、机械加工等实际应用场景中,传感器往往受到空间容量、几何结构、极端环境等因素的限制,无法将其放置在关键的监测区域。针对这一问题,提出了一种新的虚拟传感器状态感知概化框架——虚拟-真实时空双层变压器(virtual - real Spatial-Temporal Dual Layer Transformer, VR-STDT)模型。构建了真实传感器与不可观测虚拟传感器之间的时空关联模型,解决了传感器禁区信息缺失问题。针对短时间窗、高采样频率的“启停”单操作系统,提出了历史相似注意机制和基于卷积的时间补片机制,有效解决了低分辨率与信息丢失之间的矛盾。最后,在厨房颗粒浓度扩散实验平台和机床主轴温度实验平台等实际应用场景中进行验证,然后利用开放的城市空气质量数据集进行辅助验证。结果表明,与现有的节点间时空预测模型相比,该模型的平均性能提高了10.20 %。
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引用次数: 0
Synchronized identification and localization of defect on the bottom of steel box girders based on a dynamic visual perception system 基于动态视觉感知系统的钢箱梁底部缺陷同步识别和定位系统
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-15 DOI: 10.1016/j.compind.2025.104291
Wang Chen , Binhong Yuan , Dongliang Chen , Yong Hu , Feiyu Wang , Jian Zhang
Inspecting the underside of large-span bridges is a major challenge due to the extensive area and inaccessibility. This study developed a system that integrates advanced equipment with intelligent algorithms, designed to achieve precise identification and rapid localization of defects on the underside of bridges. The key components of the system are summarized as follows: (1) The dynamic visual perception system is composed of a perception module, a control and transmission module, and a motion module. It enables automated data collection at any position beneath the bridge structure. (2) A block-based panoramic generation strategy is employed, which uses a spatially ordered block concept to simplify the panorama stitching process and enhance accuracy. (3) Deep learning-driven two-phase synchronous identification and localization method. In the first phase, MobileNetV4 serves as the primary feature representation tool, facilitating the lightweight reconstruction of panoramic images. In the second phase, the YOLOv9 detection framework is employed to perform a precise analysis of the identified defect regions, providing detailed defect information on a localized level. The design of this system significantly enhances the efficiency and accuracy of inspections of large-span bridge undersides, offering robust technical support for bridge health maintenance. Experimental results indicate that the proposed method achieves over 90 % accuracy in defect recognition tasks, alongside millimeter-level precision in localization.
由于大跨度桥梁桥面面积大、交通不便,对桥面进行检测是一项重大挑战。本研究开发了一种将先进设备与智能算法相结合的系统,旨在实现桥梁底部缺陷的精确识别和快速定位。系统的关键组成部分总结如下:(1)动态视觉感知系统由感知模块、控制与传输模块和运动模块组成。它可以在桥梁结构下的任何位置自动收集数据。(2)采用基于分块的全景生成策略,利用空间有序的分块概念简化全景拼接过程,提高拼接精度。(3)深度学习驱动的两阶段同步识别与定位方法。在第一阶段,MobileNetV4作为主要的特征表示工具,促进了全景图像的轻量级重建。在第二阶段,YOLOv9检测框架被用来执行对已识别缺陷区域的精确分析,在局部级别上提供详细的缺陷信息。该系统的设计大大提高了大跨度桥梁下侧检测的效率和准确性,为桥梁健康维护提供了有力的技术支持。实验结果表明,该方法在缺陷识别任务中准确率达到90% %以上,定位精度达到毫米级。
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引用次数: 0
An ontology-based retrieval augmented generation procedure for a voice-controlled maintenance assistant 基于本体的声控维修助手检索增强生成程序
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-03 DOI: 10.1016/j.compind.2025.104289
Heiner Ludwig, Thorsten Schmidt, Mathias Kühn
This paper presents a novel approach to support complex maintenance procedures through a dialogue-driven digital assistant using an ontology-based retrieval augmented generation method. The core of the proposed system relies on the strong formalisation capabilities of the graph-based Web Ontology Language (OWL), combined with various retrieval algorithms and different Large Language Models (LLMs) to determine the most useful context for answering user queries. To do this, we use the popular principle of Retrieval Augmented Generation (RAG). Graph traversal enriches the contextual knowledge, enabling more accurate and context-aware responses. An evaluation using an OWL example ontology and an extensive Q&A dataset demonstrates the improved retrieval quality achieved by combining classical and vector-based semantic matching methods. The community-driven analysis of generation quality illustrates the usability of an OWL-based assistant for maintenance procedures on the basis of contexts and LLMs of varying configurations.
本文提出了一种新的方法,通过基于本体的检索增强生成方法,通过对话驱动的数字助理来支持复杂的维护过程。该系统的核心依赖于基于图的Web本体语言(OWL)强大的形式化能力,结合各种检索算法和不同的大型语言模型(llm)来确定回答用户查询的最有用的上下文。为此,我们使用了流行的检索增强生成(RAG)原则。图遍历丰富了上下文知识,支持更准确和上下文感知的响应。使用OWL示例本体和广泛的Q&;A数据集进行评估,表明结合经典和基于向量的语义匹配方法可以提高检索质量。社区驱动的生成质量分析说明了基于owl的维护过程助手的可用性,该助手基于不同配置的上下文和llm。
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引用次数: 0
Gradient-free physics-informed neural networks (GF-PINNs) for vortex shedding prediction in flow past square cylinders 无梯度物理信息神经网络(gf - pinn)用于方形圆柱体流动中旋涡脱落的预测
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-24 DOI: 10.1016/j.compind.2025.104304
Chunhao Jiang , Nian-Zhong Chen
Physics-informed neural networks (PINNs) face significant challenges to predict the vortex shedding in the flow past a two-dimensional cylinder, mainly due to complex loss landscapes, spectral bias, and a lack of inductive bias towards periodic functions. To overcome these challenges, a novel gradient-free PINN (GF-PINN) coupled with a U-Net+ + architecture is proposed. For optimizing the complex loss landscape, the skip pathways in U-Net+ + are redesigned to reduce the semantic gap between encoder and decoder feature maps. Then, the stream function instead of velocity, is used as the input and output for the neural network, ensuring flow incompressibility and reducing output dimensionality. This approach aims to overcome the inherent problems of spectral bias and the lack of inductive bias towards periodic functions in PINNs. Furthermore, gradient-free convolutional filters are employed to approximate the derivative terms in the loss function to further optimize the complex loss landscape. A series of numerical experiments and dynamic mode analyses are conducted and the results show that the vortex shedding in the wake of a square cylinder is successfully captured by the proposed model and the estimated drag coefficients and Strouhal numbers are in a good agreement with those predicted by traditional methods. In addition, numerical experiments also show that the model exhibits great capabilities of generalization and extrapolation. This work demonstrates the potential of PINN-based models to effectively solve complex fluid dynamics problems.
基于物理信息的神经网络(pinn)在预测流过二维圆柱体的流体中的涡落方面面临着重大挑战,这主要是由于复杂的损失、光谱偏倚和缺乏对周期函数的归纳偏倚。为了克服这些挑战,提出了一种新型的无梯度pin - n (GF-PINN)结合U-Net+ +架构。为了优化复杂的损失情况,重新设计了U-Net+ +中的跳过路径,以减少编码器和解码器特征映射之间的语义差距。然后,用流函数代替速度作为神经网络的输入和输出,保证了流不可压缩性,降低了输出维数。该方法旨在克服pinn中固有的频谱偏置和对周期函数缺乏归纳偏置的问题。此外,采用无梯度卷积滤波器对损失函数中的导数项进行近似,进一步优化复杂损失格局。通过一系列的数值实验和动力模态分析,结果表明,该模型成功地捕获了方形圆柱体尾迹的涡脱落,所估计的阻力系数和Strouhal数与传统方法预测的结果吻合较好。此外,数值实验还表明,该模型具有良好的泛化和外推能力。这项工作证明了基于pup模型有效解决复杂流体动力学问题的潜力。
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引用次数: 0
Toward laser-assisted cutting: A real-time segmentation method for reinforcing particles in particle-reinforced metal matrix composites 走向激光辅助切割:颗粒增强金属基复合材料中增强颗粒的实时分割方法
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-25 DOI: 10.1016/j.compind.2025.104305
Jixiang Ding , Zhengding Zheng , Shayu Song , Long Bai , Jianfeng Xu , Jianguo Zhang , Wenjie Chen
Particle-reinforced metal matrix composites (PRMMCs) are widely used because of their exceptional material properties. Online control of the laser field to soften and modify the reinforcing particles on the machined surface of the composites is an effective way to improve the machinability and machining quality of PRMMCs. A real-time segmentation method for reinforcing particles in PRMMCs is proposed. First, real-time acquisition of reinforcing particle images along the processing path is achieved using machine vision, and cutting region images are determined. Next, to improve the model’s ability to effectively segment the reinforcing particles in low-resolution images of the machining region, a reinforcing particle segmentation network (RPSNet) is proposed, incorporating a multimodal fusion and space-to-depth convolution module. Subsequently, position signals along the cutting direction are obtained by using a sliding window method. The effectiveness of each module and the performance of the model are analyzed and verified through comparative and ablation experiments. The results demonstrated that the proposed RPSNet achieved a mean average precision (mAP) of 95.4 % in segmenting reinforcing particles, with an inference time of 5.8 ms. In comparison to other methods, it demonstrated better real-time performance and accuracy. Additionally, the proposed method can convert image information into position signals, thus enabling real-time control of the laser for softening and modifying the reinforcing particles.
颗粒增强金属基复合材料(PRMMCs)因其优异的材料性能而得到广泛应用。在线控制激光场对复合材料加工表面的增强颗粒进行软化和改性是提高复合材料可加工性和加工质量的有效途径。提出了一种prmmc中增强颗粒的实时分割方法。首先,利用机器视觉实现沿加工路径实时获取增强粒子图像,确定切割区域图像;其次,为了提高模型在加工区域低分辨率图像中有效分割增强粒子的能力,提出了一种结合多模态融合和空间到深度卷积模块的增强粒子分割网络(RPSNet)。随后,采用滑动窗口法获得沿切割方向的位置信号。通过对比实验和烧蚀实验对各模块的有效性和模型的性能进行了分析和验证。结果表明,RPSNet分割增强粒子的平均精度(mAP)为95.4 %,推理时间为5.8 ms。与其他方法相比,该方法具有更好的实时性和准确性。此外,该方法可以将图像信息转换为位置信号,从而实现对激光的实时控制,以软化和修饰增强颗粒。
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引用次数: 0
3D modeling from a single image via a novel dual-decoder framework for Agile design 通过敏捷设计的新型双解码器框架从单个图像进行3D建模
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-24 DOI: 10.1016/j.compind.2025.104303
Jieyang Peng , Andreas Kimmig , Simon Kreuzwieser , Zhibin Niu , Xiaoming Tao , Jivka Ovtcharova
In the fast-paced manufacturing industry, rapid and efficient product design is essential for meeting customer demands and maintaining a competitive edge. Despite advancements, transforming 2D design concepts into accurate 3D models remains a complex challenge, primarily due to the non-differentiability of traditional rendering processes that hinder gradient-based optimizations. To address this limitation, this paper introduces an innovative dual-decoder architecture that effectively separates the shape and color components of 3D models. By assigning separate decoders for vertex positions and color assignment, our proposed model enables targeted optimization of each, leading to more refined and authentic 3D reconstructions. Moreover, we have overcome the non-differentiability issue, enabling gradient-based learning through the incorporation of differentiable rendering techniques. These techniques facilitate gradient-based optimization, paving the way for data-driven enhancements in the design process. Our empirical research has demonstrated the effectiveness of our approach in generating high-fidelity 3D models from 2D inputs. Additionally, we have shed light on the sensitivity of hyperparameters within our framework, offering valuable insights for future model refinement and optimization. In summary, our research provides valuable insights into enhancing 3D modeling frameworks, thereby contributing to incremental progress in the field of computer-aided design and manufacturing.
在快节奏的制造业中,快速高效的产品设计对于满足客户需求和保持竞争优势至关重要。尽管取得了进步,但将2D设计概念转换为精确的3D模型仍然是一项复杂的挑战,主要原因是传统渲染过程的不可微分性阻碍了基于梯度的优化。为了解决这一限制,本文引入了一种创新的双解码器架构,可以有效地分离3D模型的形状和颜色组件。通过为顶点位置和颜色分配分配单独的解码器,我们提出的模型可以有针对性地优化每个解码器,从而实现更精细和真实的3D重建。此外,我们克服了不可微性问题,通过结合可微渲染技术实现基于梯度的学习。这些技术促进了基于梯度的优化,为设计过程中数据驱动的增强铺平了道路。我们的实证研究证明了我们的方法在从2D输入生成高保真3D模型方面的有效性。此外,我们还阐明了我们框架中超参数的敏感性,为未来的模型改进和优化提供了有价值的见解。总之,我们的研究为增强3D建模框架提供了有价值的见解,从而有助于计算机辅助设计和制造领域的渐进式进展。
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引用次数: 0
A task-oriented physical collaborative network for pipeline defect diagnosis in a magnetic flux leakage detection system 漏磁检测系统中管道缺陷诊断的任务导向物理协同网络
IF 8.2 1区 计算机科学 Q1 COMPUTER SCIENCE, INTERDISCIPLINARY APPLICATIONS Pub Date : 2025-08-01 Epub Date: 2025-04-25 DOI: 10.1016/j.compind.2025.104290
Xiangkai Shen , Jinhai Liu , Yifu Ren , Lin Jiang , Lei Wang , He Zhao , Rui Li
Defect diagnosis based on magnetic flux leakage (MFL) signals is an important process for assessing pipeline health, including defect detection and size quantification. However, existing studies suffer from poor consistency of results, because they regard defect detection and size quantification as separate tasks, lacking paradigm harmonization and interaction. In addition, the calibration of experts is required to achieve harmonization between the two, which increases the time cost of data analysis. To address the above challenges, our motivation is to synergistically learn two tasks within a unified framework and utilize their task properties for mutual benefit. Therefore, a novel defect diagnosis method based on a task-oriented physical collaborative network (TOPC-Net) is proposed, which is the first attempt at joint defect detection and size quantification in MFL inspection. First, a feature extraction subnetwork with a heterogeneous focus module is proposed to decompose initial task-specific features from shared spaces. Second, considering the strong correlation between the two tasks, a cross-task information awareness method is proposed to realize the information interaction between the two tasks, so that the task-specific features can be enhanced. Finally, a physical information-guided collaborative decision subnetwork is proposed to jointly optimize two tasks, where MFL domain knowledge is embedded into the subnetwork to provide expert guidance, ensuring the accuracy and stability of predictions. Experimental results show that the proposed method outperforms existing methods, with a detection accuracy of 96.0% and an average improvement of 7.5% in quantification accuracy, which makes it promising for industrial applications.
基于漏磁信号的缺陷诊断是管道健康评估的重要环节,包括缺陷检测和缺陷尺寸量化。然而,现有的研究结果一致性差,因为它们将缺陷检测和尺寸量化视为独立的任务,缺乏范式协调和相互作用。此外,需要专家的校准来实现两者之间的协调,这增加了数据分析的时间成本。为了应对上述挑战,我们的动机是在一个统一的框架内协同学习两个任务,并利用它们的任务属性实现互利。为此,提出了一种基于任务导向物理协同网络(TOPC-Net)的缺陷诊断新方法,首次尝试了MFL检测中缺陷的联合检测和尺寸量化。首先,提出了具有异构焦点模块的特征提取子网络,从共享空间中分解初始任务特征;其次,考虑到两个任务之间的强相关性,提出了一种跨任务信息感知方法,实现两个任务之间的信息交互,从而增强任务特有的特征。最后,提出了一个物理信息引导的协同决策子网,将MFL领域知识嵌入到协同决策子网中,提供专家指导,保证了预测的准确性和稳定性。实验结果表明,该方法的检测精度达到96.0%,定量精度平均提高7.5%,具有较好的工业应用前景。
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引用次数: 0
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Computers in Industry
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