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Influence of Technological Factors on Mechanical Strength of Periclase-Carbon Refractories 技术因素对珍珠碳耐火材料机械强度的影响
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-11-11 DOI: 10.1007/s10717-024-00698-7
A. N. Smirnov, S. A. Krylova, D. A. Gorlenko, E. E. Kuzmina, V. A. Yusupova

The paper presents the investigation on the influence of humidity, heat treatment temperature, the grain size distribution of periclase, aging time prior to heat treatment, and the amount of carbon in the charge on the strength properties of periclase-carbon samples. It is established that the moistening prior to heat treatment and aging duration have no influence on the mechanical strength of the materials. The mechanical strength of the samples increases with the increase in the concentration of finer particles of periclase in the charge. Given that the variation in carbon content (ranging from 3 to 11%) has no significant impact on the mechanical strength of the samples, it is recommended that the carbon content (in the form of graphite) in the charge mixture be determined on a case-by-case basis, in line with the intended use of the periclase-carbon products. In the investigated temperature range (125 – 250°C), the highest mechanical strength of the samples was observed at a heat treatment temperature of 200°C.

本文研究了湿度、热处理温度、珍珠岩的粒度分布、热处理前的老化时间以及炉料中的碳含量对珍珠岩-碳样品强度性能的影响。结果表明,热处理前的湿润和老化时间对材料的机械强度没有影响。样品的机械强度会随着电荷中更细的珍珠岩颗粒浓度的增加而增加。鉴于碳含量(从 3% 到 11%)的变化对样品的机械强度没有显著影响,建议根据过氧化钙-碳产品的预期用途,逐一确定电荷混合物中的碳(石墨形式)含量。在调查的温度范围(125 - 250°C)内,样品的机械强度在热处理温度为 200°C 时最高。
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引用次数: 0
Low-Temperature Synthesis of Tungsten Silicates with Pyrochlore and Tungsten Bronze Structure 具有火成岩和钨青铜结构的硅酸钨的低温合成
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-11-11 DOI: 10.1007/s10717-024-00708-8
Ya.A. Moroz, N. S. Lozinskii, A. N. Lopanov, K. A. Chebyshev, M. Yu. Zelenskii, E. A. Fanina

Polyoxotungstosilicates with the general formulas Cat4[SiW12O40] · mH2O and Cat6[SiW11O39Ni(H2O)] · nH2O were synthesized, where Cat = Rb+, Cs+, (CH3)4N+. By means of IR spectroscopy and x-ray diffraction analysis, it was shown that the compounds have the Keggin anion structure. The thermolysis of the obtained compounds within the temperature range of 600 – 800°C resulted in the formation of previously unknown pyrochlore-structure phases Rb12/13Si2/13W22/13Ni2/13O6 and Cs12/13Si2/13W22/13Ni2/13O6 with the with the unit cell parameters a of 10.284 and 10.309 Å, as well as phases with tungsten bronze structure Rb12/20Si3/20W36/20O6 and Si3/38W36/38O3. The synthesis of tungsten silicates with pyrochlore and tungsten bronze structure through thermolysis of polyoxotungstosilicates reduces the temperature of their preparation to 600 – 650°C and heating time to 1 h, thus extending the ranges of chemical compositions and their morphological diversity.

合成了通式为 Cat4[SiW12O40] - mH2O 和 Cat6[SiW11O39Ni(H2O)] - nH2O 的多氧钨硅酸盐,其中 Cat = Rb+、Cs+、(CH3)4N+。红外光谱和 X 射线衍射分析表明,这些化合物具有凯金阴离子结构。在 600 - 800°C 的温度范围内对获得的化合物进行热解,形成了之前未知的热绿石结构相 Rb12/13Si2/13W22/13Ni2/13O6 和 Cs12/13Si2/13W22/13Ni2/13O6 (单胞参数 a 为 10.284 和 10.309 Å),以及钨青铜结构相 Rb12/20Si3/20W36/20O6 和 Si3/38W36/38O3。通过热解多氧钨硅酸盐合成具有热绿体和钨青铜结构的硅酸钨,可将制备温度降低到 600 - 650°C,加热时间缩短到 1 小时,从而扩大了化学成分的范围及其形态的多样性。
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引用次数: 0
Formation of an Inlet Funnel in the Channels of Microchannel Plates 在微通道板的通道中形成入口漏斗
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-11-11 DOI: 10.1007/s10717-024-00702-0
O. G. Ashkhotov, I. B. Ashkhotova, T. T. Magkoev

The article presents a method for one-sided etching of channel openings in unetched microchannel plate blanks using dilute hydrofluoric acid. In this work, we used the blanks of MCP 18-10 microchannel plates. The treatment was carried out in 0.2 N hydrofluoric acid solution at room temperature without oscillating or stirring the solution. Following etching, the diameter of channel openings increased by over 10% of the diameter of MCP 18-10 channels, which increased the electron transmission of the device.

文章介绍了一种使用稀氢氟酸对未蚀刻微通道板坯料的通道开口进行单面蚀刻的方法。在这项工作中,我们使用了 MCP 18-10 微通道板的坯料。处理在 0.2 N 氢氟酸溶液中于室温下进行,不对溶液进行振荡或搅拌。蚀刻后,通道开口直径增加了 MCP 18-10 通道直径的 10%以上,从而提高了器件的电子传输率。
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引用次数: 0
Composite Gabbro-Basalt Material 辉长岩-玄武岩复合材料
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-11-09 DOI: 10.1007/s10717-024-00701-1
E. N. Pechenkina, E. I. Berbekova, S. V. Fomichev, V. A. Krenev, D. F. Kondakov

The article proposes a method for obtaining a new composite material derived from igneous gabbro rock that is reinforced with basalt fiber. Laboratory samples were prepared and their properties (pycnometric density and Brinell hardness) were determined.

文章提出了一种从火成辉长岩中提取并用玄武岩纤维增强的新型复合材料的制备方法。文章制备了实验室样品,并测定了它们的特性(比重密度和布氏硬度)。
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引用次数: 0
Advanced Holiday Detector for Microcrack Identification in Silicate-Enamel-Coated Pipes 用于识别硅酸盐-搪瓷涂层管道微裂缝的先进假日探测器
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-11-09 DOI: 10.1007/s10717-024-00699-6
E. N. Ibrahimova

Cracks represent a significant challenge to the structural integrity of piping systems. Therefore, this study is devoted to the detection of macro-micro cracks in pipes with silicate-enamel coatings, which are commonly used to enhance corrosion resistance. While the process of detecting macro cracks on the surface of the coating is currently underway, the identification of macro-micro cracks remains a significant challenge. The article highlights the significance of their timely detection to prevent potential leakage and design failures, underscoring the implications for economic advancement and security. An algorithm for detecting microcracks on the surface of the pipes with silicate-enamel coatings was developed. The test voltage of the enhanced holiday detector was increased to 40 kV, which allowed the microcracks as small as 1.5 mm long to be detected. A methodology for the remote detection of oil leaks from oil trunk pipelines was presented. Following the testing process, the coordinates and geometric parameters of the cracks were determined.

裂缝是对管道系统结构完整性的重大挑战。因此,本研究致力于检测带有硅酸盐-珐琅涂层的管道中的宏观-微观裂缝,这种涂层通常用于增强耐腐蚀性。虽然目前正在进行涂层表面宏观裂纹的检测,但宏观-微观裂纹的识别仍然是一项重大挑战。文章强调了及时发现宏微观裂纹对防止潜在泄漏和设计故障的重要意义,并强调了宏微观裂纹对经济发展和安全的影响。文章开发了一种用于检测硅酸盐搪瓷涂层管道表面微裂纹的算法。增强型假日检测器的测试电压提高到了 40 千伏,从而可以检测到小至 1.5 毫米长的微裂缝。介绍了一种远程检测石油主干管道石油泄漏的方法。测试过程结束后,确定了裂缝的坐标和几何参数。
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引用次数: 0
Properties of Powders Synthesized from Aqueous Solutions of Sodium Silicate and Iron Sulfate 硅酸钠和硫酸铁水溶液合成粉末的特性
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-10-02 DOI: 10.1007/s10717-024-00684-z
T. V. Safronova, M. R. Akhmedov, K. S. Zakharov, E. A. Motorin, T. B. Shatalova, Ya. Yu. Filippov, A. M. Murashko, T. V. Filippova, O. V. Boytsova, I. V. Kolesnik, O. T. Gavlina, P. E. Kazin

The phase composition of the powder synthesized from aqueous solutions of sodium silicate Na2SiO3 and iron sulfate FeSO4 at the molar ratio Fe/Si = 2, as determined by x-ray diffraction (XRD) data, included hydrated sodium iron sulfate Na2Fe(SO4)2 · 4H2O and an x-ray amorphous product based on hydrated iron and silicon oxides. The phase composition of the powder obtained by fourfold washing of the synthesized powder in distilled water was represented by an x-ray amorphous product.

Following firing in the air at temperatures ranging from 400 to 1200°C, hematite (Fe2O3) and cristobalite (SiO2) were identified in powder samples and the corresponding ceramics. Following firing at 900°C in graphite powder bedding, the phase composition of ceramic samples included magnetite (Fe3O4), laihunite (Fe4.74(SiO4)3), and fayalite (Fe2SiO4). The powder prepared from the product isolated from the mother liquor included hydrated sodium iron sulfate, Na2Fe(SO4)2 · 4H2O, and sodium iron sulfate hydroxide hydrate (metasideronatrite), Na4Fe2(SO4)4(OH)2 · 3H2O. Following heat treatment at 400°C, sodium iron sulfate (Na3Fe(SO4)3) was identified as the predominant phase in the powder. Powders resulting from the interaction of aqueous solutions of sodium silicate and iron sulfate can be used in the manufacture of high-temperature dyes and materials with magnetic properties, the creation of analogs of lunar or Martian regolith, as well as the development of functional (cathode) materials for Na-ion batteries.

由硅酸钠 Na2SiO3 和硫酸铁 FeSO4 的水溶液(摩尔比 Fe/Si = 2)合成的粉末的相组成是由 X 射线衍射(XRD)数据确定的,包括水合硫酸铁钠 Na2Fe(SO4)2 - 4H2O 和基于水合铁和硅氧化物的 X 射线无定形产物。将合成粉末在蒸馏水中洗涤四次后得到的粉末的相组成是一种 x 射线无定形产物。在石墨粉垫层中以 900°C 煅烧后,陶瓷样品中的相组成包括磁铁矿(Fe3O4)、来鸿铁矿(Fe4.74(SiO4)3)和辉绿岩(Fe2SiO4)。从母液中分离出的产物制备的粉末包括水合硫酸铁钠(Na2Fe(SO4)2 - 4H2O)和水合硫酸铁氢氧化钠(偏皂石)(Na4Fe2(SO4)4(OH)2 - 3H2O)。在 400°C 热处理后,硫酸钠铁(Na3Fe(SO4)3)被确定为粉末中的主要相。硅酸钠和硫酸铁水溶液相互作用产生的粉末可用于制造高温染料和具有磁性的材料,制作月球或火星岩石的类似物,以及开发钠离子电池的功能(阴极)材料。
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引用次数: 0
Application of Sol-Gel Method for Synthesis of Nanostructured Piezoelectric Materials in Lead Zirconate-Titanate System (A Review). Part 2. Synthesis of Film and Rod Structures 应用溶胶-凝胶法合成锆酸铅-钛酸铅体系中的纳米结构压电材料(综述)。第 2 部分。薄膜和棒结构的合成
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-10-02 DOI: 10.1007/s10717-024-00693-y
N. D. Paramonova, E. A. Danilov, M. A. Vartanyan

The study reviews the current progress in the sol-gel method for the synthesis of ferroelectric powders, thin films, and rods in the lead zirconate-titanate system. In addition, it examines methods for obtaining controlled particle morphology, primarily rod-like. The synthetic approaches in the sol-gel process and heat treatment conditions for obtaining lead zirconate-titanate ceramics of pre-defined morphology are the primary focus of the present review.

本研究回顾了溶胶-凝胶法合成锆钛酸铅系铁电粉末、薄膜和棒的最新进展。此外,研究还探讨了获得可控颗粒形态(主要是棒状)的方法。溶胶-凝胶工艺中的合成方法以及获得预定形态锆酸铅-钛酸铅陶瓷的热处理条件是本综述的主要重点。
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引用次数: 0
Materials Based on Bioglass 45S5, Doped with Heavy Elements, for Use as Radiosensitizers 基于掺杂重元素的生物玻璃 45S5 的辐射敏化剂材料
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-10-02 DOI: 10.1007/s10717-024-00680-3
D. N. Grishchenko, O. S. Plotnikova, V. G. Kuryavyi, V. I. Apanasevich, M. A. Medkov

Glass and glass ceramics containing 40 wt.% of heavy metal oxides (Bi, Ta, and W) were obtained for use in medicine as radiosensitizers. The properties of the composites were studied in vitro, including the generation of secondary radiation, chemical solubility, and the variations in the pH of the medium during resorption. The results demonstrated that the secondary radiation indicators and pH value of the medium decreased in the order: W > Ta > Bi. Solubility indices decreased in the order: W > Bi > Ta. Despite the highest generation of secondary ionizing radiation, W-containing ceramics based on Bioglass 45S5 are unsuitable for in vivo use due to their rapid dissolution and high alkalization of the environment.

我们获得了含有 40 wt.%重金属氧化物(Bi、Ta 和 W)的玻璃和玻璃陶瓷,并将其作为放射增敏剂用于医疗领域。对这些复合材料的特性进行了体外研究,包括二次辐射的产生、化学溶解性以及吸收过程中介质 pH 值的变化。结果表明,二次辐射指标和介质的 pH 值依次降低:W > Ta > Bi。溶解度指数依次降低:W > Bi > Ta。基于生物玻璃 45S5 的含 W 陶瓷尽管产生的二次电离辐射最多,但由于其溶解速度快、环境碱化程度高,不适合在体内使用。
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引用次数: 0
Fabrication and Properties of Ceramics/Single Crystal Composites Based on Yttrium Aluminum Garnet 基于钇铝石榴石的陶瓷/单晶复合材料的制造与特性
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-10-01 DOI: 10.1007/s10717-024-00688-9
F. F. Malyavin, V. E. Suprunchuk, V. A. Tarala, A. A. Kravtsov, D. S. Vakalov, V. A. Lapin, K. V. Kungurtsev, E. V. Medyanik, L. V. Tarala

The optical properties and microstructure of composites based on yttrium aluminum garnet were studied. The composites were produced by vacuum sintering of pre-formed compacts of nanocrystalline powder (Y3Al4.995Cr0.005O12) with a YAG single crystal. The transmittance spectra of the composite samples exhibited the presence of Cr3+ absorption bands following vacuum sintering, as well as Cr4+ bands following annealing in air. The impact of varying heating rates during vacuum sintering on the transmittance of composite samples was examined. It was determined that the optimal heating rate during the vacuum sintering of composites should be less or equal to 120 K/h. In addition, the impact of the vacuum sintering temperature on the optical properties and microstructure of YAG:Cr (ceramics)/YAG:Nd (single crystal) composite samples was investigated. The samples exhibiting the highest transparency were obtained at a temperature of 1850°C. Microstructure studies of the composites revealed the presence of regular residual porosity in the vicinity of the interface, predominantly located in the YAG single crystal. It is postulated that the formation of these pores occurs during the fusion of ceramic grains with a single crystal during sintering.

研究了基于钇铝石榴石的复合材料的光学特性和微观结构。这些复合材料是通过真空烧结预先成型的纳米晶粉末(Y3Al4.995Cr0.005O12)与钇铝石榴石单晶的压制物而制成的。复合样品的透射光谱显示,真空烧结后出现了 Cr3+ 吸收带,在空气中退火后也出现了 Cr4+ 吸收带。研究了真空烧结过程中不同加热速率对复合样品透射率的影响。结果表明,复合材料真空烧结过程中的最佳加热速率应小于或等于 120 K/h。此外,还研究了真空烧结温度对 YAG:Cr(陶瓷)/YAG:Nd(单晶)复合材料样品的光学特性和微观结构的影响。在 1850°C 的温度下,样品的透明度最高。复合材料的微观结构研究表明,在界面附近存在规则的残留孔隙,主要位于 YAG 单晶中。据推测,这些孔隙是在烧结过程中陶瓷晶粒与单晶体融合时形成的。
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引用次数: 0
Glass Ceramic Based on Corundum Modified with Borosilicate Glass for LTCC Technology Application 基于硼硅玻璃改性刚玉的玻璃陶瓷在 LTCC 技术中的应用
IF 0.6 4区 材料科学 Q4 MATERIALS SCIENCE, CERAMICS Pub Date : 2024-09-30 DOI: 10.1007/s10717-024-00689-8
D. S. Voloschuk, V. V. Anisimov, N. A. Makarov

This paper presents a process for obtaining glass ceramics based on corundum modified by borosilicate glass with various additives. The described Al2O3 /SiO2–B2O3–CaO–MgO–Na2O–K2O system has been developed for use in LTCC technology and exhibits a sintering temperature of less than 950°C. The impact of varying the sintering additive content on the firing temperature, microstructure, ceramic, and electrophysical properties of the resulting ceramics was investigated. The developed material exhibited a dielectric constant of εr= 6.73 – 6.82 and tangent of the dielectric loss angle of tan δ = 8.0 – 8.6 × 10 –3 at a frequency of f = 1 MHz.

本文介绍了一种用硼硅玻璃和各种添加剂对刚玉进行改性而获得玻璃陶瓷的工艺。所描述的 Al2O3 /SiO2-B2O3-CaO-MgO-Na2O-K2O 系统是为 LTCC 技术而开发的,其烧结温度低于 950°C。研究人员调查了改变烧结添加剂含量对烧结温度、微观结构、陶瓷和电物理特性的影响。所开发的材料在频率 f = 1 MHz 时的介电常数为 εr= 6.73 - 6.82,介电损耗角的正切值为 tan δ = 8.0 - 8.6 × 10 -3。
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引用次数: 0
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Glass and Ceramics
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