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Experimental investigation into the effect of surface roughness and mechanical properties of 3D-printed titanium Ti-64 ELI after heat treatment 热处理对3d打印Ti-64 ELI表面粗糙度和力学性能影响的实验研究
IF 3.1 Q1 Engineering Pub Date : 2021-08-24 DOI: 10.20944/preprints202108.0477.v1
L. Lebea, H. Ngwangwa, Dawood Desai, F. Nemavhola
The initial stability after implantology is paramount to the survival of the dental implant, and the surface roughness of the implant plays a vital role in this regard. The characterisation of surface topography is a complicated branch of metrology, with a huge range of parameters available. Each parameter contributes significantly towards the survival and mechanical properties of three-dimensional printed specimens. The purpose of this paper is to experimentally investigate the effect of surface roughness of three-dimensional printed dental implants and three-dimensional printed dogbone tensile samples under areal height parameters, amplitude parameters (average of ordinates), skewness parameters and mechanical properties. During the experiment, roughness values were analysed, and the results showed that the skewness parameter demonstrated a minimum value of 0.59%. The three-dimensional printed dental implant recorded the arithmetic mean deviation of the assessed profile with a 3.4-mm diameter at 43.23% and the three-dimensional printed dental implant with a 4.3-mm diameter at 26.18%. Samples with a complex geometry exhibited a higher roughness surface, which was the greatest difficulty of additive manufacturing when evaluating surface finish. The results show that when the ultimate tensile stress decreases from 968.35 to 955.25 MPa, the arithmetic mean deviation increases by 1.4%, and when ultimate tensile stress increases to 961.18 MPa, the arithmetic mean deviation increases by 0.6%. When the cycle decreases from 262,142 to 137,433, the arithmetic mean deviation shows that less than a 90.74% increase in the cycle is obtained. For the three-dimensional printed dental implants, the higher the surface roughness, the lower the mechanical properties, ultimately leading to decreased implant life and poor performance.
种植后的初始稳定性对种植体的存活至关重要,而种植体的表面粗糙度在这方面起着至关重要的作用。表面形貌表征是计量学的一个复杂分支,有大量可用的参数。每个参数对三维打印样品的存活和力学性能都有重要的贡献。本文的目的是实验研究三维打印牙种植体和三维打印犬骨拉伸样品的表面粗糙度在面高参数、振幅参数(纵坐标平均值)、偏度参数和力学性能下的影响。实验过程中,对粗糙度值进行了分析,结果表明,偏度参数的最小值为0.59%。三维打印种植体记录的3.4 mm直径评估轮廓的算术平均偏差为43.23%,4.3 mm直径三维打印种植体记录的算术平均偏差为26.18%。具有复杂几何形状的样品显示出更高的表面粗糙度,这是增材制造在评估表面光洁度时的最大困难。结果表明:当极限拉应力从968.35 MPa降低到955.25 MPa时,算术平均偏差增加1.4%;当极限拉应力增加到961.18 MPa时,算术平均偏差增加0.6%;当周期从262,142减小到137,433时,算术平均偏差表明,周期增加不到90.74%。对于三维打印种植体,表面粗糙度越高,机械性能越低,最终导致种植体寿命下降,性能不佳。
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引用次数: 3
CFD simulations of gearboxes: implementation of a mesh clustering algorithm for efficient simulations of complex system’s architectures 齿轮箱的CFD模拟:一种网格聚类算法的实现,用于复杂系统架构的有效模拟
IF 3.1 Q1 Engineering Pub Date : 2021-08-05 DOI: 10.1186/s40712-021-00134-6
M. Mastrone, F. Concli
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引用次数: 10
Numerical model development to predict the behaviour of infant/neonate crash dummy restrained inside of an incubator under deceleration 发展数值模型以预测婴儿/新生儿碰撞假人在减速条件下的行为
IF 3.1 Q1 Engineering Pub Date : 2021-07-31 DOI: 10.1186/s40712-021-00133-7
A. Rabiee, H. Ghasemnejad, N. Hitchins, J. Watson, J. Roberts, M. Khoory
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引用次数: 0
Prediction of buckling force in hourglass-shaped specimens 沙漏形试件屈曲力的预测
IF 3.1 Q1 Engineering Pub Date : 2021-06-29 DOI: 10.1186/s40712-021-00132-8
Ragnar Gjengedal, Ørjan Fyllingen, Vojtech Heinik

It is important to avoid buckling during low-cycle fatigue testing. The buckling load is dependent on the specimen shape, material properties, and the testing machine. In the present investigation of hourglass-shaped specimens the importance of the diameter to radius of curvature is examined. Diameters of 5 and 7 mm are examined with a ratio of radius of curvature to diameter of 4, 6, and 8. The machine used is an Instron 8800 with elongated rods for a climate chamber. This leads to a reduced stiffness of the machine during compression testing. A finite element model (in Abaqus) is developed to identify the critical buckling force. For hourglass-shaped specimens, buckling means onset of sideways movement, without a drop in the applied load which is typical for conventional Euler buckling. The onset of sideways movement is identified experimentally by analysis of the data from extensometer and the load cell. This model is verified by experiments and fits within 0.6 to ? 11% depending on the specimen diameter and diameter to radius of curvature ratio. The smallest deviations are obtained for the 7-mm-diameter specimen with deviation varying from 0.6 to ? 3.3% between the model and the experiments. The current investigation is done with a commercially available hot rolled structural steel bar of ?16 mm.

在低周疲劳试验中避免屈曲是非常重要的。屈曲载荷取决于试样形状、材料特性和试验机。在沙漏形试样的研究中,考察了直径对曲率半径的重要性。直径为5和7毫米时,曲率半径与直径的比值分别为4,6和8。所使用的机器是一台带有细长杆的英斯特朗8800,用于气候室。这导致在压缩测试期间机器的刚度降低。建立了有限元模型(在Abaqus中)来确定临界屈曲力。对于沙漏形试件,屈曲意味着侧向运动的开始,而传统欧拉屈曲的典型特征是施加的载荷没有下降。通过对引力计和称重传感器数据的分析,确定了横向运动的起始点。该模型经实验验证,拟合范围在0.6 ~ ?11%取决于试样直径和直径与曲率半径的比值。直径为7mm的试样偏差最小,偏差范围为0.6 ~ ?模型与实验差3.3%。目前的研究是用市售的热轧结构钢筋- 16毫米完成的。
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引用次数: 0
Friction and contact temperature in dry rolling-sliding contacts with MoS2-bonded and a-C:H:Zr DLC coatings mos2和a-C:H:Zr DLC涂层干滚滑接触的摩擦和接触温度
IF 3.1 Q1 Engineering Pub Date : 2021-06-15 DOI: 10.1186/s40712-021-00129-3
Stefan Hofmann, Mustafa Yilmaz, Enzo Maier, Thomas Lohner, Karsten Stahl

Gearboxes are usually lubricated with oil or grease to reduce friction and wear and to dissipate heat. However, gearbox applications that cannot be lubricated with oil or grease, for example in the space or food industry, are commonly lubricated with solid lubricants. Especially solid lubricants with a lamellar sliding mechanism like graphite and molybdenum disulfide (MoS2) or diamond-like carbon (DLC) coatings can enable very low coefficients of friction. This study investigates the friction and temperature behavior of surface coatings in rolling-sliding contacts for the application in dry lubricated gears. In an experimental setup on a twin-disk test rig, case-hardened steel 16MnCr5E (AISI5115) is considered as substrate material together with an amorphous, hydrogenated, and metal-containing a-C:H:Zr DLC coating (ZrCg) and a MoS2-bonded coating (MoS2-BoC). The friction curves show reduced coefficients of friction and a significantly increased operating area for both surface coatings. Due to the sufficient electrical insulation of the MoS2-BoC, the application of thin-film temperature measurement-known from lubricated contacts-was successfully transfered to dry rolling-sliding contacts. The results of the contact temperature measurements reveal pronounced thermal insulation with MoS2-BoC, which can interefere the sliding mechanism of MoS2 by accelerated oxidation. The study shows that the application of dry lubricated gears under ambient air conditions is challenging as the tribological and thermal behavior requires tailored surface coatings.

齿轮箱通常用油或润滑脂润滑,以减少摩擦和磨损,并散发热量。然而,不能用油或润滑脂润滑的齿轮箱应用,例如在空间或食品工业中,通常使用固体润滑剂进行润滑。特别是具有层状滑动机制的固体润滑剂,如石墨和二硫化钼(MoS2)或类金刚石碳(DLC)涂层,可以实现非常低的摩擦系数。本文研究了干润滑齿轮滚动滑动接触表面涂层的摩擦和温度行为。在双盘式实验台上,将淬火钢16MnCr5E (AISI5115)与非晶、氢化和含金属的a- c:H:Zr DLC涂层(ZrCg)和mos2结合涂层(MoS2-BoC)一起作为衬底材料。摩擦曲线显示两种表面涂层的摩擦系数减小,操作面积显著增加。由于MoS2-BoC具有足够的电绝缘性,薄膜温度测量的应用(从润滑触点开始)成功地转移到干滚动滑动触点。接触温度测量结果表明,MoS2- boc具有明显的隔热作用,这可能会干扰MoS2的加速氧化滑动机制。研究表明,干润滑齿轮在环境空气条件下的应用是具有挑战性的,因为摩擦学和热行为需要定制的表面涂层。
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引用次数: 1
Effect of cone angle of cylindrical pin in the SFSW and DFSW on mechanical properties of AA6061-T6 alloy SFSW和DFSW中圆柱销锥角对AA6061-T6合金力学性能的影响
IF 3.1 Q1 Engineering Pub Date : 2021-06-12 DOI: 10.1186/s40712-021-00131-9
Mahdi Kazemi, Amir Ghiasvand

In the present study, the effect of cone angle of tool pin on the mechanical properties and microhardness properties of aluminum alloy AA6061-T6 specimens is investigated for three processes of SFSW, symmetric DFSW, and asymmetric DFSW. In each of the mentioned welding processes, tools with 5 different conical angles of 0, 5, 10, 15, and 20° are used. In these three welding processes, the mechanical properties of the final welded joint with conical tools have been enhanced noticeably compared to the tool with simple cylindrical pins (0° angle). Based on the obtained results, it was found that the joints obtained from asymmetric DFSW, symmetric DFSW, and SFSW had the best mechanical properties, respectively. The optimum cone angles for tool pin in SFSW, symmetric DFSW, and asymmetric DFSW processes were equal to 15, 10, and 10°, respectively. In addition, it was concluded that the welded specimen through the asymmetric DFSW with the cone angle of 10° attained the closest mechanical properties to the base (parent) metal. The parameters of YS, UTS, and E% in this sample were 78.3%, 84.8%, and 86.4% of the base sample, respectively.

本文针对AA6061-T6铝合金试件进行了SFSW、对称DFSW和非对称DFSW三种加工工艺,研究了刀销锥角对试样力学性能和显微硬度的影响。在上述的每一种焊接工艺中,都使用具有5种不同圆锥角的工具,分别为0°、5°、10°、15°和20°。在这三种焊接工艺中,与使用简单圆柱销(0°角)的焊接工具相比,使用锥形刀具的最终焊接接头的力学性能得到了明显提高。结果表明,非对称DFSW、对称DFSW和SFSW分别具有最佳的力学性能。SFSW、对称DFSW和非对称DFSW的最佳锥角分别为15°、10°和10°。此外,通过锥角为10°的非对称DFSW焊接试样获得了最接近母材的力学性能。该样品的YS、UTS和E%分别为基础样品的78.3%、84.8%和86.4%。
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引用次数: 1
Development of calcium fluoride thin film on Ti-6Al-4V material by a dip coating process with an intermediate shellac layer for biocompatible orthopedic applications 在Ti-6Al-4V材料上浸涂中间紫胶层制备生物相容性矫形用氟化钙薄膜
IF 3.1 Q1 Engineering Pub Date : 2021-05-31 DOI: 10.1186/s40712-021-00130-w
A. Ritwik, K. K. Saju

Calcium fluoride (CaF2) is widely used for different bio applications ranging from biomedical imaging to cell labeling. The biocompatible properties of CaF2 combined with superior mechanical properties of titanium alloy makes it a perfect choice for orthopedic and dental implants. A dip-coating process was employed to develop a thin film of CaF2 coating on Ti6Al4V material with an intermediate thin layer of shellac (natural resin). The developed coating was subjected to X-ray powder diffraction method (XRD) and scanning electron microscopy (SEM) to evaluate the surface characteristics. The dip-coated implant material was also subjected to mechanical property evaluation, dissolution behavior study, and corrosion behavior study. In vitro study of the developed implant material was also carried out to assess the biocompatibility. The obtained results suggest use of CaF2 coating developed by this method for producing biocompatible orthopedic implants.

氟化钙(CaF2)广泛用于不同的生物应用,从生物医学成像到细胞标记。CaF2的生物相容性与钛合金优越的机械性能相结合,使其成为骨科和牙科植入物的完美选择。采用浸涂法在Ti6Al4V材料上制备了一层CaF2薄膜,中间包覆一层紫胶(天然树脂)。采用x射线粉末衍射法(XRD)和扫描电镜(SEM)对制备的涂层进行了表面表征。同时对浸涂种植材料进行力学性能评价、溶解行为研究和腐蚀行为研究。并对所制备的植入材料进行了体外生物相容性研究。所获得的结果表明,利用这种方法开发的CaF2涂层可用于生产生物相容性骨科植入物。
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引用次数: 3
Study of biaxial mechanical properties of the passive pig heart: material characterisation and categorisation of regional differences 被动猪心脏双轴力学性能的研究:材料表征和区域差异的分类
IF 3.1 Q1 Engineering Pub Date : 2021-04-20 DOI: 10.1186/s40712-021-00128-4
Fulufhelo Nemavhola

Regional mechanics of the heart is vital in the development of accurate computational models for the pursuit of relevant therapies. Challenges related to heart dysfunctioning are the most important sources of mortality in the world. For example, myocardial infarction (MI) is the foremost killer in sub-Saharan African countries. Mechanical characterisation plays an important role in achieving accurate material behaviour. Material behaviour and constitutive modelling are essential for accurate development of computational models. The biaxial test data was utilised to generated Fung constitutive model material parameters of specific region of the pig myocardium. Also, Choi-Vito constitutive model material parameters were also determined in various myocardia regions. In most cases previously, the mechanical properties of the heart myocardium were assumed to be homogeneous. Most of the computational models developed have assumed that the all three heart regions exhibit similar mechanical properties. Hence, the main objective of this paper is to determine the mechanical material properties of healthy porcine myocardium in three regions, namely left ventricle (LV), mid-wall/interventricular septum (MDW) and right ventricle (RV). The biomechanical properties of the pig heart RV, LV and MDW were characterised using biaxial testing. The biaxial tests show the pig heart myocardium behaves non-linearly, heterogeneously and anisotropically. In this study, it was shown that RV, LV and MDW may exhibit slightly different mechanical properties. Material parameters of two selected constitutive models here may be helpful in regional tissue mechanics, especially for the understanding of various heart diseases and development of new therapies.

心脏的区域力学对于开发精确的计算模型以寻求相关治疗至关重要。与心脏功能障碍有关的挑战是世界上最重要的死亡来源。例如,心肌梗塞(MI)是撒哈拉以南非洲国家的头号杀手。机械特性在获得准确的材料性能方面起着重要作用。材料的行为和本构建模是必要的准确发展的计算模型。利用双轴试验数据生成猪心肌特定区域的Fung本构模型材料参数。同时测定各心肌区域Choi-Vito本构模型材料参数。在以前的大多数情况下,心肌的力学性质被认为是均匀的。大多数已开发的计算模型都假定这三个心脏区域具有相似的力学特性。因此,本文的主要目的是确定健康猪心肌在左心室(LV)、中壁/室间隔(MDW)和右心室(RV)三个区域的力学材料特性。采用双轴实验对猪心脏RV、LV和MDW的生物力学特性进行了表征。双轴实验表明猪心肌具有非线性、非均匀性和各向异性。本研究表明,RV、LV和MDW的力学性能可能略有不同。本文所选择的两种本构模型的材料参数可能有助于区域组织力学,特别是对各种心脏病的认识和新疗法的开发。
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引用次数: 4
Experimental investigations and empirical relationship on the influence of innovative hub geometry in a centrifugal fan for performance augmentation 创新轮毂几何形状对离心风机性能提升影响的实验研究及经验关系
IF 3.1 Q1 Engineering Pub Date : 2021-03-19 DOI: 10.1186/s40712-021-00127-5
N. Madhwesh, K. Vasudeva Karanth, N. Yagnesh Sharma

One of the problem areas of fluid flow in the turbomachine is its inlet region, manifested by flow distortions due to the induced fluid swirl accompanied by improper flow incidence onto the impeller. Further, the hub forms one of the main components of many of the turbomachines and it is found that there has not been significant study on geometrical modifications of the same in centrifugal fans for augmented performance. This is partially due to designers trying to reduce the cost of the overall machine.

There is a scope for detailed parametric study and the present work involves an exploration of flow behavior by parametric variation of hub geometry in terms of both its shape and size.

Experiments are carried out in order to determine the importance of hub with different size and shapes. The geometric models of hemi-spherical and ellipsoidal hubs are considered for the analyses in the present study.

An optimized ellipsoidal hub configuration is found to yield a relative improvement of about 7.5% for head coefficient and 7.7% increase in relative theoretical efficiency over the hub-less base configuration. Finally, correlations are developed for the optimized hub shape configurations.

It is revealed from experimental analysis that hub plays a vital role in streamlining the flow at the inlet to the centrifugal fan and augments its performance.

叶轮内流体流动的问题区域之一是其进口区域,主要表现为由于诱导的流体旋流引起的流动畸变,并伴有不适当的流向叶轮。此外,轮毂构成了许多涡轮机器的主要部件之一,并且发现在离心风机中没有对其进行几何修改以增强性能的重要研究。这部分是由于设计师试图降低整体机器的成本。有一个详细的参数研究的范围,目前的工作包括通过轮毂几何形状和尺寸的参数变化来探索流动行为。为了确定不同尺寸和形状的轮毂的重要性,进行了实验。本研究考虑了半球形和椭球形轮毂的几何模型。优化后的椭球形轮毂结构与无轮毂结构相比,水头系数提高了7.5%左右,相对理论效率提高了7.7%。最后,对优化后的轮毂形状进行了相关性分析。实验分析表明,轮毂对离心风机进口气流的流线化和性能的提高起着至关重要的作用。
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引用次数: 1
Mathematical modeling of auxetic systems: bridging the gap between analytical models and observation 辅助系统的数学建模:弥合分析模型与观测之间的差距
IF 3.1 Q1 Engineering Pub Date : 2021-03-17 DOI: 10.1186/s40712-020-00125-z
James N. Grima-Cornish, Joseph N. Grima, Daphne Attard

The Poisson’s ratio, a property which quantifies the changes in thickness when a material is stretched and compressed, can be determined as the negative of the transverse strain over the applied strain. In the scientific literature, there are various ways how strain may be defined and the actual definition used could result in a different Poisson’s ratio being computed. This paper will look in more detail at this by comparing the more commonly used forms of strain and the Poisson’s ratio that is computable from them. More specifically, an attempt is made to assess through examples on the usefulness of the various formulations to properly describe what can actually be observed, thus providing a clearer picture of which form of Poisson’s ratio should be used in analytical modelling.

泊松比是一种量化材料被拉伸和压缩时厚度变化的特性,它可以被确定为横向应变与施加应变的负值。在科学文献中,有各种不同的方法来定义应变,而实际使用的定义可能会导致计算出不同的泊松比。本文将通过比较更常用的应变形式和由它们计算的泊松比来更详细地研究这一点。更具体地说,我们试图通过实例来评估各种公式的有用性,以适当地描述实际可以观察到的东西,从而提供一幅更清晰的画面,说明在分析建模中应该使用哪种形式的泊松比。
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引用次数: 4
期刊
International Journal of Mechanical and Materials Engineering
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