Pub Date : 2025-09-26DOI: 10.1007/s11694-025-03612-z
Supaporn Klaykruayat, Marcus Nagle, Busarakorn Mahayothee, Pramote Khuwijitjaru, Dimitrios Argyropoulos, Joachim Müller
‘Hom Nil’ is a popular Thai purple rice cultivar rich in anthocyanins. Germination and parboiling further enhance its health-promoting properties. This study investigated the thin-layer drying kinetics and moisture sorption behavior of germinated parboiled rice (GPR). Equilibrium moisture content was measured at 20, 40, and 60 °C across relative humidity (RH) levels of 10 to 85% using a dynamic vapor sorption system for both paddy and husked GPR. At a fixed RH, moisture content decreased with increasing temperature. Sorption isotherms exhibited hysteresis, with desorption values higher than adsorption values. Five modified sorption models (GAB, Oswin, Halsey, Henderson, and Chung−Pfost) were evaluated. The modified Halsey model provided the best fit to the data. Drying experiments were conducted at 40, 50, 60, 70, and 80 °C under air velocities of 0.2–1.3 m s−1 using both over-flow and through-flow modes. The Page model provided the best fit under all conditions. Drying temperature significantly affected drying rate and time. Drying mode also significantly influenced the drying rate, with the through-flow mode leading to faster moisture removal than the over-flow mode, due to higher heat and mass transfer. These findings provide essential parameters for optimizing GPR drying and storage.
“洪尼尔”是一种受欢迎的泰国紫稻品种,富含花青素。发芽和煮熟进一步增强了其促进健康的特性。研究了发芽蒸熟大米(GPR)的薄层干燥动力学和吸湿行为。在相对湿度(RH)水平为10 ~ 85%的情况下,在20、40和60°C的条件下,使用水稻和脱壳GPR的动态蒸汽吸收系统测量平衡水分含量。在一定的相对湿度下,含水率随温度的升高而降低。吸附等温线表现出滞后性,解吸值高于吸附值。评估了五种改进的吸附模型(GAB、Oswin、Halsey、Henderson和Chung−Pfost)。修正后的Halsey模型对数据的拟合效果最好。在40、50、60、70和80°C的条件下,在0.2-1.3 m s - 1的风速下,采用过流和直通流两种模式进行干燥实验。Page模型在所有条件下都提供了最佳拟合。干燥温度对干燥速率和干燥时间有显著影响。干燥方式对干燥速度也有显著影响,由于传热传质更大,通流方式比溢流方式能更快地去除水分。这些发现为优化GPR干燥和储存提供了必要的参数。
{"title":"Moisture sorption isotherms and drying behavior of germinated parboiled purple rice ‘Hom Nil’","authors":"Supaporn Klaykruayat, Marcus Nagle, Busarakorn Mahayothee, Pramote Khuwijitjaru, Dimitrios Argyropoulos, Joachim Müller","doi":"10.1007/s11694-025-03612-z","DOIUrl":"10.1007/s11694-025-03612-z","url":null,"abstract":"<div><p>‘Hom Nil’ is a popular Thai purple rice cultivar rich in anthocyanins. Germination and parboiling further enhance its health-promoting properties. This study investigated the thin-layer drying kinetics and moisture sorption behavior of germinated parboiled rice (GPR). Equilibrium moisture content was measured at 20, 40, and 60 °C across relative humidity (RH) levels of 10 to 85% using a dynamic vapor sorption system for both paddy and husked GPR. At a fixed RH, moisture content decreased with increasing temperature. Sorption isotherms exhibited hysteresis, with desorption values higher than adsorption values. Five modified sorption models (GAB, Oswin, Halsey, Henderson, and Chung−Pfost) were evaluated. The modified Halsey model provided the best fit to the data. Drying experiments were conducted at 40, 50, 60, 70, and 80 °C under air velocities of 0.2–1.3 m s<sup>−</sup><sup>1</sup> using both over-flow and through-flow modes. The Page model provided the best fit under all conditions. Drying temperature significantly affected drying rate and time. Drying mode also significantly influenced the drying rate, with the through-flow mode leading to faster moisture removal than the over-flow mode, due to higher heat and mass transfer. These findings provide essential parameters for optimizing GPR drying and storage.</p></div>","PeriodicalId":631,"journal":{"name":"Journal of Food Measurement and Characterization","volume":"19 12","pages":"9505 - 9516"},"PeriodicalIF":3.3,"publicationDate":"2025-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145754444","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The pupal shells of the black soldier fly (BSF) show great potential in the production of chitin and chitosan. Compared to the traditional chemical acid–base deproteinization method, this study was devoted to the development of a more environmentally friendly enzymatic deproteinization technique to extract higher quality chitosan. Response surface methodology (RSM) was used to determine the optimal conditions for enzymatic hydrolysis in terms of reaction time (3.2 h), reaction temperature (49 °C) and enzyme/substrate ratio (5.4:100). The physicochemical properties of chitosan CSE obtained by protease hydrolysis and chitosan CSC obtained by traditional acid–base method were determined and chitosan samples CSE and CSC were characterized by Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). The results showed that the yield of CSE was significantly higher at 18.85 ± 0.02% than that of CSC at 11.29 ± 0.03%. Chitosan extracted from BSF pupal shells by enzymatic deproteinization showed antimicrobial activity against all tested bacterial strains, with relatively high antibacterial activity against Staphylococcus aureus (14.41 ± 0.54 mm), Escherichia coli (18.01 ± 0.66 mm). The superior yield and antimicrobial properties of chitosan extracted via enzymatic deproteinization suggest broad potential applications beyond biomedical sciences, including food preservation and water treatment fields where antimicrobial agents are highly sought. Future research is recommended to explore these applications, thereby maximizing the benefits of this environmentally friendly extraction method.
{"title":"Chitosan extracted from pupal shells of black soldier fly by two deproteinization methods and its characterization","authors":"Yirong Tao, Qiang Xiong, Zeyi Zhang, Yun Sun, Jingjun Li, Xinfu Li","doi":"10.1007/s11694-025-03582-2","DOIUrl":"10.1007/s11694-025-03582-2","url":null,"abstract":"<div><p>The pupal shells of the black soldier fly (BSF) show great potential in the production of chitin and chitosan. Compared to the traditional chemical acid–base deproteinization method, this study was devoted to the development of a more environmentally friendly enzymatic deproteinization technique to extract higher quality chitosan. Response surface methodology (RSM) was used to determine the optimal conditions for enzymatic hydrolysis in terms of reaction time (3.2 h), reaction temperature (49 °C) and enzyme/substrate ratio (5.4:100). The physicochemical properties of chitosan CS<sub>E</sub> obtained by protease hydrolysis and chitosan CS<sub>C</sub> obtained by traditional acid–base method were determined and chitosan samples CS<sub>E</sub> and CS<sub>C</sub> were characterized by Fourier Transform Infrared Spectroscopy (FTIR), X-ray Diffraction (XRD) and Scanning Electron Microscopy (SEM). The results showed that the yield of CS<sub>E</sub> was significantly higher at 18.85 ± 0.02% than that of CS<sub>C</sub> at 11.29 ± 0.03%. Chitosan extracted from BSF pupal shells by enzymatic deproteinization showed antimicrobial activity against all tested bacterial strains, with relatively high antibacterial activity against <i>Staphylococcus aureus</i> (14.41 ± 0.54 mm), <i>Escherichia coli</i> (18.01 ± 0.66 mm). The superior yield and antimicrobial properties of chitosan extracted via enzymatic deproteinization suggest broad potential applications beyond biomedical sciences, including food preservation and water treatment fields where antimicrobial agents are highly sought. Future research is recommended to explore these applications, thereby maximizing the benefits of this environmentally friendly extraction method.</p></div>","PeriodicalId":631,"journal":{"name":"Journal of Food Measurement and Characterization","volume":"19 12","pages":"9482 - 9494"},"PeriodicalIF":3.3,"publicationDate":"2025-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145754440","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-26DOI: 10.1007/s11694-025-03625-8
Bandar Alfaifi, Abdulrahim A. Mohamed, Saleh Al-Ghamdi, Isam A. Mohamed Ahmed, Ahmad M. Salamatullah, Fahad Al Juhaimi, Mohammed Saeed Alkaltham, Abdullatif Alwshigry, Mansour Ibrahim
Uneven heat distribution and overheating are common challenges in microwave (MW) drying, often leading to inconsistent product quality. This study aims to improve the heating uniformity of coffee beans during MW drying by developing a mixing mechanism consisting of two plastic tubes and a cross-shaped mixing blade integrated into the MW cavity. Experimental data were fitted to mathematical models to describe the drying kinetics. Semi-wet processed coffee beans were dried in a MW system operating at 330 W (2450 MHz) with controlled temperatures of 40–55 °C. For comparison, a separate batch was dried in a conventional oven at 50 °C. The drying process was terminated when the final moisture content reached 11–12% (wet basis). MW drying with the mixing mechanism achieved this target in 2 h, significantly shorter than MW drying without mixing (5 h) and oven drying (14 h). Mixing improved heating uniformity by reducing temperature differences (ΔT) and the heating uniformity index (λ). Without mixing, surface temperatures exceeded 55 °C (peaking at 64 °C), exacerbating uneven heat distribution. The logarithmic model most accurately described the drying kinetics, which exhibited only a falling rate period. These results demonstrate that integrating a mixing mechanism into MW drying systems enhances heating uniformity and drastically shortens drying time for coffee beans. The findings underscore the potential of optimized MW technology to improve efficiency and consistency in food processing applications beyond coffee.
热分布不均匀和过热是微波干燥中常见的问题,经常导致产品质量不稳定。为了提高咖啡豆在微波干燥过程中的加热均匀性,本研究开发了一种混合机构,该机构由两根塑料管和一个十字形混合叶片集成在微波腔中。将实验数据拟合为描述干燥动力学的数学模型。半湿加工咖啡豆在330 W (2450 MHz)的MW系统中干燥,控制温度为40-55°C。为了进行比较,另一批在50°C的常规烘箱中干燥。当最终含水率达到11-12%(湿基)时,终止干燥过程。混合机制下的毫瓦干燥在2 h内达到了这一目标,明显短于无混合机制下的毫瓦干燥(5 h)和烘箱干燥(14 h)。混合通过降低温差(ΔT)和加热均匀性指数(λ)改善了加热均匀性。在没有混合的情况下,表面温度超过55°C(峰值在64°C),加剧了热量分布不均匀。对数模型最准确地描述了干燥动力学,它只显示了一个下降速率周期。这些结果表明,将混合机制集成到MW干燥系统中可以提高加热均匀性,并大大缩短咖啡豆的干燥时间。这些发现强调了优化后的微波技术在提高咖啡以外食品加工应用的效率和一致性方面的潜力。
{"title":"Drying coffee beans with an innovative microwave mixing system: heat uniformity and drying kinetics","authors":"Bandar Alfaifi, Abdulrahim A. Mohamed, Saleh Al-Ghamdi, Isam A. Mohamed Ahmed, Ahmad M. Salamatullah, Fahad Al Juhaimi, Mohammed Saeed Alkaltham, Abdullatif Alwshigry, Mansour Ibrahim","doi":"10.1007/s11694-025-03625-8","DOIUrl":"10.1007/s11694-025-03625-8","url":null,"abstract":"<div><p>Uneven heat distribution and overheating are common challenges in microwave (MW) drying, often leading to inconsistent product quality. This study aims to improve the heating uniformity of coffee beans during MW drying by developing a mixing mechanism consisting of two plastic tubes and a cross-shaped mixing blade integrated into the MW cavity. Experimental data were fitted to mathematical models to describe the drying kinetics. Semi-wet processed coffee beans were dried in a MW system operating at 330 W (2450 MHz) with controlled temperatures of 40–55 °C. For comparison, a separate batch was dried in a conventional oven at 50 °C. The drying process was terminated when the final moisture content reached 11–12% (wet basis). MW drying with the mixing mechanism achieved this target in 2 h, significantly shorter than MW drying without mixing (5 h) and oven drying (14 h). Mixing improved heating uniformity by reducing temperature differences (ΔT) and the heating uniformity index (λ). Without mixing, surface temperatures exceeded 55 °C (peaking at 64 °C), exacerbating uneven heat distribution. The logarithmic model most accurately described the drying kinetics, which exhibited only a falling rate period. These results demonstrate that integrating a mixing mechanism into MW drying systems enhances heating uniformity and drastically shortens drying time for coffee beans. The findings underscore the potential of optimized MW technology to improve efficiency and consistency in food processing applications beyond coffee.</p></div>","PeriodicalId":631,"journal":{"name":"Journal of Food Measurement and Characterization","volume":"19 12","pages":"9530 - 9543"},"PeriodicalIF":3.3,"publicationDate":"2025-09-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145754442","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-24DOI: 10.1007/s11694-025-03642-7
Sunil Kumar, Amit Rai, Kamlesh Prasad
The proposed work is the outcome of the application of, advanced optimization techniques like Response Surface Methodology (RSM) and Artificial Neural Networks (ANN) to predict and optimize the flaxseed oil yield and antioxidant activity through supercritical CO₂ (SC-CO₂) extraction. A Box-Behnken design (BBD) of RSM has been used to design and evaluated the impact of five most important key variables that are temperature, pressure, co-solvent concentration, CO₂ flow rate, and particle size. The proposed ANN model, comprising five input variables and one hidden layer, demonstrated superior predictive performance compared to RSM, with higher accuracy and lower mean square error. It predicted that the optimal conditions of 300 bar pressure, 60 °C temperature, 8% ethanol, 6 g/min CO₂ flow, and 0.50 mm particle size, yielding 0.33 g/g oil and 36.73% antioxidant activity, both closely aligned with experimental results. Flaxseed oil is rich in bioactive compounds such as total phenolic content (67.13 mg GAE/100 g), total flavonoid content (24.00 mg QE/100 g), and total tocopherol content (29.16 mg/100 g), enhancing its nutraceutical value. It also comprises a huge quantity of polyunsaturated fatty acids (67.4%), oleic acid and predominantly linolenic acid (51.57%). The combined use of RSM and ANN not only enables efficient extraction but also establishes a scalable, eco-friendly model for future industrial applications. This study advocates the advances in green extraction by enabling accurate, scalable, and sustainable processes through predictive modeling. The approach is versatile and applicable to other plant-based bioactive. Future work may explore hybrid modeling, real-time control, and life-cycle assessment to enhance industrial relevance.
{"title":"Modelling and optimization of flax seed oil extraction and antioxidant activity via supercritical CO₂ using RSM and ANN","authors":"Sunil Kumar, Amit Rai, Kamlesh Prasad","doi":"10.1007/s11694-025-03642-7","DOIUrl":"10.1007/s11694-025-03642-7","url":null,"abstract":"<div><p>The proposed work is the outcome of the application of, advanced optimization techniques like Response Surface Methodology (RSM) and Artificial Neural Networks (ANN) to predict and optimize the flaxseed oil yield and antioxidant activity through supercritical CO₂ (SC-CO₂) extraction. A Box-Behnken design (BBD) of RSM has been used to design and evaluated the impact of five most important key variables that are temperature, pressure, co-solvent concentration, CO₂ flow rate, and particle size. The proposed ANN model, comprising five input variables and one hidden layer, demonstrated superior predictive performance compared to RSM, with higher accuracy and lower mean square error. It predicted that the optimal conditions of 300 bar pressure, 60 °C temperature, 8% ethanol, 6 g/min CO₂ flow, and 0.50 mm particle size, yielding 0.33 g/g oil and 36.73% antioxidant activity, both closely aligned with experimental results. Flaxseed oil is rich in bioactive compounds such as total phenolic content (67.13 mg GAE/100 g), total flavonoid content (24.00 mg QE/100 g), and total tocopherol content (29.16 mg/100 g), enhancing its nutraceutical value. It also comprises a huge quantity of polyunsaturated fatty acids (67.4%), oleic acid and predominantly linolenic acid (51.57%). The combined use of RSM and ANN not only enables efficient extraction but also establishes a scalable, eco-friendly model for future industrial applications. This study advocates the advances in green extraction by enabling accurate, scalable, and sustainable processes through predictive modeling. The approach is versatile and applicable to other plant-based bioactive. Future work may explore hybrid modeling, real-time control, and life-cycle assessment to enhance industrial relevance.</p></div>","PeriodicalId":631,"journal":{"name":"Journal of Food Measurement and Characterization","volume":"19 12","pages":"9425 - 9445"},"PeriodicalIF":3.3,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145754322","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-09-24DOI: 10.1007/s11694-025-03610-1
Ramandeep Kaur Sidhu, C. S. Riar, Sukhcharn Singh
This study evaluates the isolation of Indian brown teff starch using four extraction methods: 0.25% and 0.50% sodium hydroxide (NaOH), 0.1% sodium metabisulphite (Na₂S₂O₅), 0.1% citric acid (CA), and distilled water (DW). Among the methods, 0.50% NaOH achieved the highest starch purity (95.45%) and yield (51.75%), while DW produced the lowest purity (87.31%) and yield (40.50%). Functional properties varied significantly, with amylose content ranging from 20.20 to 22.13%, and water-binding capacities between 152.7% and 155.9%. The swelling power and solubility increased simultaneously with temperature. Thermal analysis showed gelatinization onset temperatures of 28.83–32.12 °C and enthalpy values of 11.15–14.85 J/g. Pasting properties revealed peak viscosities from 1751 to 4352 cP, with NaOH treatments enhancing viscosity parameters. X-ray diffraction showed an A-type. Scanning Electron Microscopy (SEM) confirmed smooth starch granules with polygonal shapes, while Fourier Transform Infrared (FTIR) spectroscopy identified characteristic vibrational bands. Indian brown teff starch is a versatile material suitable for both food and non-food applications. It can be used as a thickener, fat replacer, biodegradable packaging material, pharmaceutical ingredient, and industrial binder. The high purity and thermal stability of starch, especially when extracted with NaOH, improves its performance in these applications.
{"title":"Starch extraction from Indian brown teff (Eragrostis tef): a comparative study of isolation methods and physicochemical properties","authors":"Ramandeep Kaur Sidhu, C. S. Riar, Sukhcharn Singh","doi":"10.1007/s11694-025-03610-1","DOIUrl":"10.1007/s11694-025-03610-1","url":null,"abstract":"<div><p>This study evaluates the isolation of Indian brown teff starch using four extraction methods: 0.25% and 0.50% sodium hydroxide (NaOH), 0.1% sodium metabisulphite (Na₂S₂O₅), 0.1% citric acid (CA), and distilled water (DW). Among the methods, 0.50% NaOH achieved the highest starch purity (95.45%) and yield (51.75%), while DW produced the lowest purity (87.31%) and yield (40.50%). Functional properties varied significantly, with amylose content ranging from 20.20 to 22.13%, and water-binding capacities between 152.7% and 155.9%. The swelling power and solubility increased simultaneously with temperature. Thermal analysis showed gelatinization onset temperatures of 28.83–32.12 °C and enthalpy values of 11.15–14.85 J/g. Pasting properties revealed peak viscosities from 1751 to 4352 cP, with NaOH treatments enhancing viscosity parameters. X-ray diffraction showed an A-type. Scanning Electron Microscopy (SEM) confirmed smooth starch granules with polygonal shapes, while Fourier Transform Infrared (FTIR) spectroscopy identified characteristic vibrational bands. Indian brown teff starch is a versatile material suitable for both food and non-food applications. It can be used as a thickener, fat replacer, biodegradable packaging material, pharmaceutical ingredient, and industrial binder. The high purity and thermal stability of starch, especially when extracted with NaOH, improves its performance in these applications.</p></div>","PeriodicalId":631,"journal":{"name":"Journal of Food Measurement and Characterization","volume":"19 12","pages":"9412 - 9424"},"PeriodicalIF":3.3,"publicationDate":"2025-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145754418","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"农林科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}