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Reliability-Centered Maintenance Approach Applied to a Pipeline 以可靠性为中心的管道维护方法
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0867
Kerry S. Checkwitch, A. Glover, Thomas Van Hardeveld
A recent business process re-engineering effort undertaken at NOVA Gas Transmission Ltd. provided an opportunity to completely review and improve upon strategies and methodologies used in the maintenance of a very complex natural gas transportation system. In order to achieve safety and reliability in an expanding and aging system, a completely new approach to maintenance planning was adopted based on a Reliability-Centered Maintenance strategy. This is the first application of this approach to a gas transportation system. Development of this maintenance methodology, its major components, and specifically how it has been applied to a pipeline are discussed. The integration of this strategy into a complete pipeline integrity management system allowing full assessment of all hazards specific to the pipe is also reviewed. Examples of results and benefits from the first systems analyzed using this new approach are presented.
NOVA Gas Transmission Ltd.最近进行的业务流程重组工作为全面审查和改进非常复杂的天然气运输系统维护中使用的策略和方法提供了机会。为了在一个不断扩展和老化的系统中实现安全可靠,采用了一种基于以可靠性为中心的维修策略的全新维修计划方法。这是该方法在天然气输送系统中的首次应用。讨论了这种维护方法的发展,其主要组成部分,特别是如何将其应用于管道。将该策略整合到完整的管道完整性管理系统中,允许对管道特定的所有危害进行全面评估。给出了使用这种新方法分析的第一个系统的结果和效益的例子。
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引用次数: 0
Thermoelastoplastic Stresses in a Rotating Disk of Temperature Dependent Properties With Temperature Gradient 具有温度梯度的旋转圆盘中的热弹塑性应力
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0861
S. Jahanian
There are numerous situations in industry where rotating disks are subjected to cyclic thermal loading. If the operating thermal loading remain in the shakedown region, no plastic deformation occur and the system works safely. However, depending on the speed of cooling and other operating situations, inelastic deformation and incremental growth of the structure in question may occur. This may lead to the incremental deformation, and eventually incremental collapse of the mechanical components. Accordingly. it is essential to develop a numerical method to predict the ine|astic response of mechanical components to the thermal or thermo-mechanical loading. Analysing the aformentioned problems is quit complex, accordingly in this reaserch effort we begin with a simple case. In this paper a numerical method is presented for estimating the thermoelatoplastic stresses developed in a rotating disk, subjected to temperature gradient. The disk’s temperature in the radial direction varies from 100 °F temperature to 1500 °F. The steady state temperature distribution is evaluated using the familiar Carslaw and Jeagar equations. For inelastic behavior of the disk a combined analytical and numerical method is presented. The properties of the material are assumed to be temperature dependent. The material is also assumed to be characterized by nonlinear strain hardening. For this analysis a quasi static uncoupled thermoelastoplastic solution is presented. The problem is also solved for a case when the properties of material are not function of temperature. The effect of temperature dependency of the material on the results is investigated.
在工业中有许多情况下,旋转磁盘受到循环热载荷。如果工作热负荷保持在安定区,则不会发生塑性变形,系统可以安全工作。然而,根据冷却速度和其他操作情况,所讨论的结构可能会发生非弹性变形和增量增长。这可能导致增量变形,最终导致机械部件的增量崩溃。相应的行动。开发一种数值方法来预测机械部件对热载荷或热-机械载荷的线性弹性响应是必要的。分析上述问题是非常复杂的,因此在本研究中我们从一个简单的案例开始。本文提出了一种计算旋转圆盘在温度梯度作用下的热弹塑性应力的数值方法。磁盘的径向温度在100°F到1500°F之间变化。用熟悉的Carslaw和Jeagar方程计算稳态温度分布。对于圆盘的非弹性行为,提出了一种解析与数值相结合的方法。假定这种材料的性质与温度有关。该材料也假定具有非线性应变硬化的特征。为此,提出了一种准静态非耦合热弹塑性解。当材料的性质不随温度变化时,这个问题也得到了解决。研究了材料的温度依赖性对结果的影响。
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引用次数: 0
Two-Dimensional Stress Analysis of Single-Lap Joints of Dissimilar Adherends Subjected to External Bending Moments 外弯矩作用下异型单搭接节点的二维应力分析
Pub Date : 1996-11-17 DOI: 10.1299/KIKAIA.62.2580
K. Nakano, T. Sawa, H. Toratani
The stress distributions of single-lap adhesive joints of dissimilar adherends subjected to external bending moments are analyzed as a three-body contact problem by using a two-dimensional theory of elasticity (plain strain). In the analysis, dissimilar adherends and an adhesive are replaced by finite strips, respectively. In the numerical calculations, the effects of Young’s modulus ratio, adherend thickness ratio and adherend length ratio on the stress distribution at the interface are examined. As the results, it is seen that the stress singularity occurs at the edges of the interfaces and it increases at the edge of the interface of adherend with greater Young’s modulus It is noticed that the singular stress decreases at the edge of the interface of adherend with larger adherend thickness. Strain measurements on adherends were conducted. A fairly good agreement is seen between the analytical and the measured results.
采用二维平面应变弹性理论,分析了不同黏着物单搭接接头在受外弯矩作用下的应力分布。在分析中,不同的附着物和粘合剂分别用有限条代替。在数值计算中,考察了杨氏模量比、黏附厚度比和黏附长度比对界面应力分布的影响。结果表明,随着杨氏模量的增大,界面边缘出现应力奇异性,界面边缘应力奇异性增大,界面厚度越大,界面边缘应力奇异性减小。对附着物进行了应变测量。分析结果与实测结果相当吻合。
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引用次数: 1
Axisymmetrical Thermal Stress Analysis of Laminated Composite Finite Hollow Cylinders Restricted at Both Ends in Steady State 两端受限层合复合材料有限空心圆柱体稳态轴对称热应力分析
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0860
M. Katsuo, T. Sawa, Koji Kawaguchi, H. Kawamura
The thermal stress distributions of laminated composite finite hollow cylinders restricted at both ends and at one end of the cylinders are analyzed using the thermoelastic displacement potential and Michell’s stress functions based on the axisymmetrical theory of elasticity. In the numerical calculations, the thermal stress distributions in the laminated composite finite hollow cylinders are examined. The effects of restrictions at the end of the cylinders on the thermal stress distributions are clarified. The analytical results are compared with the results obtained from the plain strain the ory. It can be seen that the differences in the stresses between the inner cylinder and the outer cylinder increase near the restricted end. The hoop and the axial stresses distribute discontinuously at the interface of the cylinders. The difference in the hoop stress at the interface is minimal in the case of the plain strain theory. For verification, the strains were measured and the analytical results were in fairly good agreement with the experimental results.
利用热弹性位移势和基于轴对称弹性理论的米歇尔应力函数,分析了两端和一端受限的层合复合材料有限空心圆柱体的热应力分布。在数值计算中,研究了层合复合材料有限空心圆柱体的热应力分布。澄清了钢瓶末端限制对热应力分布的影响。并将分析结果与纯应变法的结果进行了比较。可以看出,在受限端附近,内筒与外筒之间的应力差增大。环向应力和轴向应力在气缸界面处不连续分布。在平面应变理论的情况下,界面处的环向应力差异是最小的。为了验证,对应变进行了测量,分析结果与实验结果吻合较好。
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引用次数: 2
Relative Index Method for Nonlinear Strain Analysis of Piezoceramic Sensored Structure 压电陶瓷传感结构非线性应变分析的相对指标法
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0863
Y. Lin, T. Lee, D. Saravanos
In this paper, a relative index method is proposed to analyze the nonlinear Von Karman strain effects on the piezoceramic sensored rotor blades. Although other qualitative and quantitative methods are available for nonlinear strain analysis, these methods have inherent drawbacks. For qualitative method the fuzzy terms such as severe, negligible influence, etc., are usually used to describe the effect. The main disadvantage of using these terms is that to different people the same fuzzy word can be interpreted differently. This causes inconsistency which may lead to inaccurate analysis. For quantitative methods, the major disadvantage is that they are unable to delineate the whole picture of the nonlinear effects. However, the proposed relative index method circumvents the drawbacks of both qualitative and quantitative methods. Firstly, it measures the nonlinear effect and converts it into a numerical value. The value is in the range of zero to one in which zero is corresponding to negligible effects and one indicates the highest severity of the nonlinear effects. In addition, to generate the index value this method takes the whole picture of nonlinear effect response into consideration. The results of using the relative index method show that at any given mode of vibration the nonlinear effect on sensor is relatively negligible at high rate of rotation than that on lower ones. The results also indicate that the nonlinear effect is increasing at lower modes of vibration but its effect on sensor almost levels off at higher modes. Moreover, if comparing index value of a given modes of vibration with the index value of its preceding modes, the effect of nonlinearity is decreasing. In addition, the results also suggest that at any given instantaneous speed of rotation the level of the nonlinear effect is diminishing with the higher acceleration/deceleration rate of operation of the blade.
本文提出了一种相对指数法来分析压电陶瓷传感器转子叶片的非线性Von Karman应变效应。虽然其他的定性和定量方法可用于非线性应变分析,但这些方法都有固有的缺点。在定性方法中,通常使用“严重”、“影响可忽略”等模糊术语来描述影响。使用这些术语的主要缺点是,对于不同的人来说,同一个模糊的词可能有不同的解释。这会导致不一致,从而导致不准确的分析。定量方法的主要缺点是不能描述非线性效应的全貌。然而,本文提出的相对指标法规避了定性和定量方法的缺陷。首先对非线性效应进行测量,并将其转化为数值。取值范围为0 ~ 1,其中0表示影响可以忽略,1表示非线性影响的最严重程度。此外,该方法在生成指标值时考虑了非线性效应响应的全貌。使用相对指数法的结果表明,在任何给定的振动模式下,高转速下对传感器的非线性影响相对于低转速下可以忽略。结果还表明,在较低的振动模态下,非线性效应增加,而在较高的振动模态下,其对传感器的影响几乎趋于平稳。此外,如果将给定振动模态的指标值与其前一模态的指标值进行比较,则非线性的影响减小。此外,结果还表明,在任意给定的瞬时转速下,非线性效应的程度随着叶片加减速速度的增加而减小。
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引用次数: 0
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失效分析与预防
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