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Caffeic acid loaded-physically crosslinked PVA/chitosan hybrid hydrogel membranes for local wound healing: synthesis and in vitro assessments 咖啡酸负载物理交联PVA/壳聚糖混合水凝胶膜用于局部伤口愈合:合成和体外评估
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-20 DOI: 10.1007/s10965-026-04764-2
El-Refaie Kenawy, Elbadawy A. Kamoun, Samia M. Elsigeny, Samira Heikal, Ashraf A. El-Shehawy, Yehia A. G. Mahmoud

Freezing-thawing (F-T) cycles approach was applied for loading caffeic acid to physically-crosslinked hydrogel membranes composed of PVA/chitosan/caffeic acid (PVA-CS-CA). Three F-T cycles were carried out to guarantee the entanglement of PVA-CS-CA chains. Several instrumental characterizations were used to confirm and characterize the entanglements of polymeric chains. Physicochemical parameters of PVA-CS-CA membrane including swelling ratio (%), mechanical properties, gel fraction (GF%), hydrolytic degradation (%), and thermal stability, were thoroughly examined. Findings demonstrated that GF% gradually decreased with increasing CS content in the membrane composition, while mechanical characteristics, swelling ratio (%), and hydrolysis of the crosslinked materials improved. Furthermore, MTT assay and bacterial inhibition of growth percentage method were utilized to assess the antimicrobial characteristics towards Staphylococcus aureus and E. coli, respectively, and the cell viability test utilizing HFB-4 cell line. Interestingly, all of hydrogels investigated demonstrated noteworthy cell survival percentages with various incubation durations and membrane concentrates. The findings supported the hypothesis that hydrogel films might be used as biomaterials to promote quick wound healing or as antibacterial dressings in a professional setting.

采用冻融循环法将咖啡酸加载到PVA/壳聚糖/咖啡酸组成的物理交联水凝胶膜(PVA- cs - ca)上。为了保证PVA-CS-CA链的缠结,进行了3次F-T循环。几个仪器表征被用来确认和表征聚合物链的纠缠。考察了PVA-CS-CA膜的溶胀率(%)、力学性能、凝胶分数(GF%)、水解降解率(%)、热稳定性等理化参数。结果表明,随着CS含量的增加,膜组分中GF%逐渐降低,而交联材料的力学性能、溶胀率(%)和水解性能均有所提高。采用MTT法和细菌抑制生长百分比法分别对金黄色葡萄球菌和大肠杆菌的抑菌性能进行了评价,并利用HFB-4细胞株进行了细胞活力试验。有趣的是,所有研究的水凝胶在不同的孵育时间和膜浓缩物下都表现出显著的细胞存活率。这一发现支持了水凝胶膜可能用作生物材料来促进伤口快速愈合或在专业环境中用作抗菌敷料的假设。
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引用次数: 0
Multifunctional PNIPAM microgel incorporated bimetallic nanoparticles as anticancer drug delivery agent: preparation, characterization, cytotoxicity, molecular docking and potential as catalytic activity 多功能PNIPAM微凝胶包含双金属纳米颗粒作为抗癌药物递送剂:制备、表征、细胞毒性、分子对接和催化活性潜力
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-19 DOI: 10.1007/s10965-025-04729-x
Muhammad Alamgeer, Arslan Bashir, Anfal Fatima, Khalid J. Alzahrani, Khalaf F. Alsharif, Fuad M. Alzahrani, Abdul Naman, Nasir Mehmood

The multifunctional polymer-based hybrid microgel combined with metal nanoparticles have effective catalytic approach to degrade the contaminants due to the external stimuli response as well as drug delivery agent. In this research work, the bimetallic hybrid microgel which is poly(N-Isopropylacrylamide) integrated with Ag and Fe2O3 nanoparticles (NPs) was prepared by the in-situ method. The AgNPs were prepared by the chemical reduction method using silver nitrate and trisodium citate while the iron oxide NPs were prepared by using the co-precipitation method. Then the prepared iron oxide and silver NPs were integrated in the prepared poly(N-Isopropylacrylamide) hybrid microgel by using in-situ method. The prepared microgels were characterized by using UV-Visible spectrophotometer, Fourier Transform Infrared (FTIR) Spectroscopy, X-ray Diffraction (XRD), Scanning Electron Microscope (SEM), Zeta Potential analysis and X-ray Photoelectron Spectroscopy (XPS). The cytotoxicity assay of the prepared microgel was analyzed against human colon cancer cells (SW480) and normal cell line NIH/3T3. The molecular docking was also performed for the cytotoxicity using Topoisomerase IIβ (4g0u) and EGFR TKD (1m17) proteins. The anticancer drug cisplatin was loaded on the microgel and its controlled release was analyzed in buffer solution of pH 7.4 at 32 °C and 37 °C by using UV-Visible spectrophotometer and Raman spectroscopy. The chemometric tool, Partial Least Squares Regression (PLSR) tool was employed on Raman spectral data for the quantitative analysis of the released drug at 37 °C temperature. The Flory-Huggins analysis (χ = 0.041–0.134) confirmed high thermodynamic compatibility of PNIPAM with Ag and Fe2O3 nanofillers, ensuring structural stability and sustained LCST response. The UV-Visible spectrophotometer was used to analyze its catalytic activity and comparison efficiencies between bimetallic and single-metal microgels by the degradation of the methylene blue (MB) dye and how the prepared catalyst affected the apparent rate constant (kapp) of MB dye. The prepared microgels integrated NPs showed remarkable multifunctional applications as controlled cisplatin release and degraded the methylene blue dye effectively.

多功能聚合物基杂化微凝胶与金属纳米颗粒结合,由于外界刺激反应和药物递送剂的作用,对污染物具有有效的催化降解作用。本研究采用原位法制备了聚n-异丙基丙烯酰胺与Ag和Fe2O3纳米粒子(NPs)相结合的双金属杂化微凝胶。用硝酸银和柠檬酸三钠化学还原法制备AgNPs,用共沉淀法法制备氧化铁NPs。然后采用原位法将制备的氧化铁和银纳米粒子集成到制备的聚n-异丙基丙烯酰胺杂化微凝胶中。采用紫外可见分光光度计、傅里叶变换红外光谱(FTIR)、x射线衍射(XRD)、扫描电镜(SEM)、Zeta电位分析和x射线光电子能谱(XPS)对制备的微凝胶进行了表征。对制备的微凝胶对人结肠癌细胞SW480和正常细胞系NIH/3T3进行了细胞毒实验。利用拓扑异构酶i β (4g0u)和EGFR TKD (1m17)蛋白进行细胞毒性分子对接。将抗癌药物顺铂载于微凝胶上,用紫外可见分光光度计和拉曼光谱分析其在32°C和37°C pH 7.4缓冲液中的控释度。利用化学计量学工具偏最小二乘回归(PLSR)工具对37℃温度下的拉曼光谱数据进行定量分析。Flory-Huggins分析(χ = 0.041-0.134)证实了PNIPAM与Ag和Fe2O3纳米填料的高热力学相容性,确保了结构稳定性和持续的LCST响应。采用紫外可见分光光度计分析了双金属微凝胶与单金属微凝胶降解亚甲基蓝染料的催化活性、比较效率,以及所制备的催化剂对亚甲基蓝染料表观速率常数(kapp)的影响。所制备的NPs微凝胶在控制顺铂释放和降解亚甲基蓝染料方面具有显著的多功能应用。
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引用次数: 0
Optimization of mechanical properties of 3D printed ABS: a comparative study of response surface methodology and TOPSIS 3D打印ABS机械性能优化:响应面法与TOPSIS的比较研究
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-19 DOI: 10.1007/s10965-025-04754-w
Vijay Chouhan, Ratnesh Kumar Raj Singh, Deepa Mudgal

The fused deposition modelling (FDM) parameters for ABS components were optimised using a combined experimental and computational approach. A central composite design was used to fabricate 31 ASTM D638 Type IV tensile specimens by adjusting layer height, infill density, infill pattern, and printing speed. Elongation at failure varied from 5.1% to 13.1%, and tensile strength ranged from 21.6 to 26.9 MPa. Layer height was identified as the primary driver of stiffness (linear coefficient = 170.4, p < 0.001) and infill density as the primary factor governing strength (coefficient = 2.280, p < 0.001) after Response Surface Methodology (RSM) generated models with R2 values above 0.79. Elongation showed a U-shaped relationship with layer thickness (R2 = 0.876), suggesting different ductility and strength regimes. Three-dimensional surface plots showed that the best conditions were for coarser layers (0.25–0.30 mm) with moderate infill (60–75%) for improved ductility and layer heights of 0.10–0.15 mm with high infill (85–90%) and a cubic pattern for maximum stiffness and strength. According to a multi-criteria analysis using the Order of Preference by Similarity to Ideal Solution (TOPSIS), the configuration with 0.15 mm layer height, 80% infill, line pattern, and 175 mm/min speed was the best performer overall. Scanning electron microscopy confirmed that lower densities encourage crack initiation by connecting void morphology to fracture behaviour. For adjusting FDM-printed ABS parts to application-specific mechanical requirements, the combined RSM–TOPSIS framework provides dependable predictive models and decision-making guidance.

采用实验和计算相结合的方法对ABS部件的熔融沉积建模(FDM)参数进行了优化。通过调整层高、填充密度、填充模式和打印速度,采用中心复合材料设计制备31个ASTM D638 IV型拉伸试样。断裂伸长率为5.1% ~ 13.1%,抗拉强度为21.6 ~ 26.9 MPa。响应面法(RSM)生成的模型R2值大于0.79后,层高被确定为刚度的主要驱动因素(线性系数= 170.4,p < 0.001),填充密度是强度的主要控制因素(系数= 2.280,p < 0.001)。延伸率与层厚呈u型关系(R2 = 0.876),表明不同的延性和强度体系。三维表面图显示,较粗的层数(0.25-0.30 mm)和中等填充量(60-75%)可提高延性;层高为0.10-0.15 mm,高填充量(85-90%)和立方体图案可获得最大刚度和强度。根据使用理想溶液相似度偏好排序(TOPSIS)的多标准分析,0.15 mm层高、80%填充、线条图案和175 mm/min速度的配置总体上表现最佳。扫描电子显微镜证实,通过将孔隙形态与断裂行为联系起来,较低的密度促进了裂纹的形成。为了调整fdm打印的ABS部件以满足特定应用的机械要求,RSM-TOPSIS组合框架提供了可靠的预测模型和决策指导。
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引用次数: 0
Amphoteric hydrogel based on sodium polyacrylate and cetyltrimethylammonium bromide for efficient adsorption of cationic and anionic dyes with antimicrobial properties 以聚丙烯酸钠和十六烷基三甲基溴化铵为基料的两性水凝胶对阳离子和阴离子染料的高效吸附
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-17 DOI: 10.1007/s10965-025-04727-z
Heba Kandil, Shaimaa A. Nour, Ahmed E. Abdelhamid

In this study, an amphoteric hydrogel composed of sodium Polyacrylate and cetyltrimethylammonium bromide (CTAB) was synthesized and evaluated for the adsorption of both cationic and anionic dyes from aqueous solutions. Three different CTAB concentrations (5%, 12.5%, and 25% w/w) were used to investigate the effect of CTAB on adsorption performance of the resulting hydrogel. Instrumental analysis confirmed the successful incorporation of CTAB into the polymer matrix, with porous and rough morphology. Modified hydrogel with 12.5% CTAB was the optimum one for further investigation. The optimized hydrogel exhibited high adsorption capacities for Methylene Blue (MB; 197.8 mg·g⁻¹) and Congo Red (CR; 170 mg·g⁻¹). Adsorption was rapid within the first hour, reaching equilibrium after ~ 2 h for MB and ~ 4 h for CR. Maximum uptake occurred at an adsorbent dose of 1.25 g/L for both dyes and the process followed the Freundlich isotherm and pseudo-second-order kinetics models. In the binary dye system, the hydrogel effectively removed both MB and CR simultaneously. The material also demonstrated excellent reusability, maintaining over 90% of its initial adsorption capacity after five successive adsorption–desorption cycles. Furthermore, it exhibited pronounced antimicrobial activity against Staphylococcus aureus, Salmonella typhimurium, and Candida albicans, with inhibition zones of 16, 29, and 30 mm, respectively. Based on these findings, the prepared hydrogel is expected to be a promising material for removing both cationic and anionic dyes from dyeing effluents, as well as inhibiting the growth of pathogenic bacteria.

本文合成了一种由聚丙烯酸钠和十六烷基三甲基溴化铵(CTAB)组成的两性水凝胶,并对其在水溶液中对阳离子和阴离子染料的吸附性能进行了研究。采用三种不同的CTAB浓度(5%、12.5%和25% w/w)研究CTAB对所得水凝胶吸附性能的影响。仪器分析证实CTAB成功结合到聚合物基体中,具有多孔和粗糙的形态。12.5% CTAB的改性水凝胶是进一步研究的最佳水凝胶。优化后的水凝胶对亚甲基蓝(MB; 197.8 mg·g⁻¹)和刚果红(CR; 170 mg·g⁻¹)具有较高的吸附能力。两种染料在吸附剂剂量为1.25 g/L时均达到最大吸附量,吸附过程符合Freundlich等温线和拟二级动力学模型。在二元染料体系中,水凝胶可以同时有效地去除MB和CR。该材料还表现出良好的可重复使用性,在连续五次吸附-解吸循环后,其初始吸附容量保持在90%以上。此外,对金黄色葡萄球菌、鼠伤寒沙门菌和白色念珠菌具有明显的抑菌活性,抑菌范围分别为16、29和30 mm。基于这些发现,所制备的水凝胶有望成为一种有前途的材料,用于去除染色废水中的阳离子和阴离子染料,以及抑制致病菌的生长。
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引用次数: 0
Acetone-modulated interfacial polymerization of thin-film composite polyamide membrane for improved pervaporation dehydration of isopropanol 丙酮调制界面聚合薄膜复合聚酰胺膜改善异丙醇渗透蒸发脱水
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-17 DOI: 10.1007/s10965-025-04750-0
Hsi Chen, Marwin R. Gallardo, Chi-Lan Li, Hui-An Tsai, Yung Chang, Shu-Hsien Huang, Kueir-Rarn Lee

In this study, acetone-assisted interfacial polymerization (IP) was employed to fabricate thin-film composite (TFC) membrane with enhanced pervaporation performance. The selective polyamide layer was formed by the reaction of meta-phenylenediamine (MPD) and trimesoyl chloride (TMC) on hydrolyzed polyacrylonitrile (PAN) support. Acetone was introduced into the aqueous MPD phase at varying concentrations to regulate monomer diffusion and reaction kinetics at the interface of water and n-hexane. The influence of acetone content on polyamide membrane structure and intrinsic pervaporation separation performance was systematically investigated. Among the fabricated membranes, the TFC–A75 membrane, prepared with 75 wt% acetone in the aqueous phase, exhibited superior separation properties. When tested with a 70 wt% isopropanol/water mixture at 25 °C, the membrane delivered a high permeation flux of 1199.5 ± 135.9 g·m⁻2·h⁻1 and an outstanding water content of 99.42 ± 0.67 wt% in the permeate. Furthermore, the membrane maintained excellent separation efficiency across a wide range of feed temperatures and concentrations, confirming both its robustness and applicability for isopropanol dehydration.

本研究采用丙酮辅助界面聚合(IP)制备了具有增强渗透汽化性能的薄膜复合材料(TFC)膜。采用间苯二胺(MPD)和三甲酰氯(TMC)在水解聚丙烯腈(PAN)载体上反应形成选择性聚酰胺层。将不同浓度的丙酮引入MPD水溶液中,调节单体在水-正己烷界面的扩散和反应动力学。系统研究了丙酮含量对聚酰胺膜结构和本征渗透汽化分离性能的影响。在制备的膜中,以75%丙酮为水相制备的TFC-A75膜具有较好的分离性能。当用70 wt%的异丙醇/水混合物在25°C下进行测试时,该膜的渗透通量为1199.5±135.9 g·m(毒血症)·h(毒血症),渗透率为99.42±0.67 wt%。此外,该膜在很宽的进料温度和浓度范围内保持了良好的分离效率,证实了其对异丙醇脱水的稳健性和适用性。
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引用次数: 0
Nano-ZnO reinforced Tung oil-natural rubber composite films with enhanced thermal stability, aging resistance and antibacterial properties 纳米氧化锌增强桐油-天然橡胶复合薄膜具有较好的热稳定性、抗老化性能和抗菌性能
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-16 DOI: 10.1007/s10965-025-04655-y
Wei Zhang, Haodan Li, Yuhang Li, Feng Hu, Qing Cheng, Youwei Liao, Yan Yang

In this work, a bio-based multifunctional composite film was fabricated by reinforcing a tung oil–natural rubber (N-TO) matrix with nano-ZnO via Diels-Alder modification and ultrasonic dispersion. The NR segments suppressed excessive crosslinking of tung oil, yielding a flexible semi-interpenetrating network, while well-dispersed ZnO nanoparticles enhanced thermal, photo-oxidative, and antibacterial performance. Compared with N-TO films, the ZnO-N-TO composite showed a significant increase in the initial decomposition temperature from 151.5 ℃ to 183.4 ℃ and in the residual carbon yield at 800 ℃ from 8.0% to 18.2%. Under UV irradiation, the color difference decreased from 9.6 to 3.1, reflecting more than 67% improvement in photo-stability. Antibacterial tests revealed clear inhibition zones of 6 mm against E. coli and 8 mm against S. aureus, whereas N-TO showed almost no activity. This work demonstrates a scalable and green approach to designing bio-based polymer films with integrated durability and antibacterial functionality, suitable for eco-friendly coatings and packaging applications.

本研究以桐油-天然橡胶(N-TO)为基体,通过Diels-Alder改性和超声分散制备了纳米zno增强生物基多功能复合薄膜。NR段抑制了桐油的过度交联,形成了柔性的半互穿网络,而分散良好的ZnO纳米颗粒增强了热、光氧化和抗菌性能。与N-TO膜相比,ZnO-N-TO复合材料的初始分解温度从151.5℃提高到183.4℃,800℃时的残碳率从8.0%提高到18.2%。在紫外线照射下,色差从9.6下降到3.1,光稳定性提高了67%以上。抑菌试验显示,N-TO对大肠杆菌和金黄色葡萄球菌分别有6 mm和8 mm的明显抑制区,而N-TO几乎没有活性。这项工作展示了一种可扩展和绿色的方法来设计具有综合耐用性和抗菌功能的生物基聚合物薄膜,适用于环保涂料和包装应用。
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引用次数: 0
Synthesis, swelling and morphological properties of tea waste-based hydrogel as a slow-release NPK fertilizer applied to eggplant seed germination and growth 茶渣基水凝胶在茄子种子萌发和生长中的合成、溶胀和形态特性
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-13 DOI: 10.1007/s10965-025-04720-6
Wan Amirah Najwa Wan Anuar, Ros Azlinawati Ramli, Yuen Mei Lian, Rodziah Nazlan, Suat Hian Tan, Rasidi Roslan

Incorporating tea waste (TW) into hydrogel systems promotes sustainability and supports the principles of circular economy. A tea waste-grafted-polyacrylic acid/NPK (TW-g-PAA/NPK) slow-release fertilizer hydrogel (SRFH) was developed and compared with a polyacrylic acid (PAA) superabsorbent polymer (SAP) and TW-g-PAA superabsorbent polymer composite (SAPC). FTIR, SEM, and SEM–EDX analyses confirmed successful grafting, evidenced by a characteristic peak shift to 1046 cm⁻1, and verified the presence of N, P, and K in SRFH. The SRFH exhibited the smallest pore size, lowest grafting efficiency (110%), yet highest mechanical strength (9.80 MPa compressive resistance) among the hydrogels. It also showed the lowest water absorbency capacity, leading to a slower release rate, but maintained excellent re-swelling ability over five cycles. Soil burial tests demonstrated SRFH's superior biodegradability (~ 80% weight loss in six weeks). In agricultural tests, SRFH-treated soil promoted the fastest germination and best growth of mini eggplant seeds. This work presents an eco-friendly, high-performance hydrogel fertilizer that enhances nutrient release, water retention, and mechanical durability for practical agricultural applications. Compared with previously reported hydrogel systems, the incorporation of TW improves cost-efficiency, network density, and swelling resilience. These findings advance the development of sustainable,high-performance hydrogels, offering practical insights for the polymer research community and real-world agricultural use.

将茶废物(TW)纳入水凝胶系统可促进可持续性并支持循环经济原则。研制了茶渣接枝聚丙烯酸/NPK (TW-g-PAA/NPK)缓释肥料水凝胶(SRFH),并与聚丙烯酸(PAA)高吸水性聚合物(SAP)和TW-g-PAA高吸水性聚合物复合材料(SAPC)进行了比较。FTIR, SEM和SEM - edx分析证实了成功的接枝,证明了特征峰移到1046 cm⁻1,并证实了SRFH中N, P和K的存在。SRFH的孔径最小,接枝效率最低(110%),机械强度最高(9.80 MPa)。它也表现出最低的吸水能力,导致释放速度较慢,但在5个循环中保持良好的再膨胀能力。土壤掩埋试验表明SRFH具有良好的生物降解性(6周内失重约80%)。在农业试验中,srfh处理的土壤促进迷你茄子种子萌发最快,生长最好。本研究提出了一种环保、高性能的水凝胶肥料,可提高养分释放、保水和机械耐久性,适用于实际农业应用。与之前报道的水凝胶体系相比,加入TW可以提高成本效益、网络密度和抗膨胀能力。这些发现推动了可持续、高性能水凝胶的发展,为聚合物研究界和实际农业应用提供了实用的见解。
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引用次数: 0
Effect of thermo-oxidative aging during use phase on mechanical and thermal properties of polypropylene used in automotive applications 使用阶段热氧化老化对汽车用聚丙烯机械性能和热性能的影响
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-12 DOI: 10.1007/s10965-025-04732-2
Simon Hoebel, Florian Bittner, Jacek Lecinski, Hannah Behnsen, Hans-Josef Endres

Semicrystalline polypropylene (PP) undergoes changes in its mechanical and thermal properties over its lifecycle, primarily due to thermo-oxidative aging during the use phase and its exposure to environmental influences. This study examines the aging behavior and its effect on mechanical and thermal properties of PP, mainly used in the automotive industry, after accelerated thermal aging at temperatures of 120 °C, 135 °C, and 150 °C for one and three weeks. Thermo-oxidative aging, based on oxygen diffusion into the amorphous areas of the polymer, results in the damage of polymer chains near the surface due to oxidation. Since the degradation of PP is a heterogeneous process starting at the surface, we developed a new sampling method to analyze different aging phenomena across the sample’s cross-section. Using a microtome, we analyzed samples in differential scanning calorimetry (DSC) with a reproducible thickness at specific and defined depths. The reaction of oxygen with the radicals from polymer chains can be measured by changes in mechanical properties, a decrease in the melting temperature, and a shift in the size of the crystallites towards smaller structures. However, the presence of functional groups indicating degradation (carbonyl groups) could not be verified in infrared spectroscopy.

半结晶聚丙烯(PP)在其整个生命周期中,其机械性能和热性能都会发生变化,这主要是由于使用阶段的热氧化老化及其暴露于环境的影响。本研究考察了主要用于汽车工业的PP在120°C、135°C和150°C加速热老化1周和3周后的老化行为及其对机械和热性能的影响。热氧化老化是基于氧扩散到聚合物的无定形区域,导致表面附近的聚合物链因氧化而损坏。由于PP的降解是一个从表面开始的非均匀过程,我们开发了一种新的采样方法来分析样品横截面上不同的老化现象。使用显微切片机,我们在差示扫描量热法(DSC)中分析样品,在特定和定义的深度具有可重复的厚度。氧与聚合物链自由基的反应可以通过力学性能的变化、熔化温度的降低和晶体尺寸向更小结构的转变来测量。然而,指示降解的官能团(羰基)的存在无法在红外光谱中得到验证。
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引用次数: 0
Development of epoxy-based composite coatings for PEMFC SS BPP: screening of conductive fillers and Stamping methods PEMFC SS BPP用环氧基复合涂层的研制:导电填料的筛选和冲压方法
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-12 DOI: 10.1007/s10965-025-04740-2
Anita Hamar Reksten, Katie McCay, Christelle Denonville, Martin Prokop, Miroslav Hala, Sigrid Lædre, Karel Bouzek, Luca Ansaloni

This work aims at investigating conductive polymer composites as potential coatings for bipolar plates (BPPs) to be used for PEM fuel cells (PEMFC). Various conductive fillers, including Ni-coated graphite, CrN, Monel, CuNi3Si, Cu, and TiN were screened for conductivity. The most promising fillers were blended with epoxy resin stable under relevant testing conditions. The performance of the coatings was evaluated by means of ex-situ testing and characterisation (conductivity, interfacial contact resistance, SEM). A parameter study was carried out deploying the filler with the highest conductivity to optimise the coatings interfacial contact resistance. To demonstrate the potential of the proposed coating approach for high throughput processes the post-stamping process of the cured coatings was shown. Finally, a cost analysis based on bill of material (BoM) has been performed to benchmark the materials’ cost against other standard coating solutions, such as gold coating. Results show that for the first time, dense polymer-based coatings with high conductivity, low cost, and upscaling potential, and therefore broad applicability have been fabricated.

本工作旨在研究导电聚合物复合材料作为用于PEM燃料电池(PEMFC)的双极板(BPPs)的潜在涂层。各种导电填料,包括镍包覆石墨,CrN, Monel, CuNi3Si, Cu和TiN的电导率进行了筛选。最具发展前景的填料是与环氧树脂共混,在相关测试条件下性能稳定。通过非原位测试和表征(电导率,界面接触电阻,扫描电镜)来评估涂层的性能。采用电导率最高的填料对涂层的界面接触电阻进行了优化研究。为了证明所提出的涂层方法在高通量工艺中的潜力,展示了固化涂层的后冲压工艺。最后,进行了基于物料清单(BoM)的成本分析,将材料成本与其他标准涂层解决方案(如金涂层)进行比较。研究结果表明,首次制备出具有高导电性、低成本、规模化应用潜力的致密聚合物基涂料。
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引用次数: 0
Designing high-performance thermally conductive polyamide 6 composites through bimodal AlN/Al₂O₃ fillers and controlled crystallization 通过双峰AlN/Al₂O₃填料和控制结晶设计高性能导热聚酰胺6复合材料
IF 2.8 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2026-01-10 DOI: 10.1007/s10965-025-04717-1
Marjan Shahmir, Shervin Ahmadi, Hassan Arabi

In this study, polyamide 6 based composites containing 5 to 15wt% of a hybrid Aluminum Nitride, aluminum oxide filler system with bimodal particle sizes were prepared via in situ polymerization. Morphological analysis revealed that increasing the filler content to 15 wt% led to the development of a partially interconnected network, promoting thermal percolation. Differential Scanning Calorimetry and X-ray Diffraction showed that the fillers acted as heterogeneous nucleating agents, enhancing crystallinity and inducing the coexistence of α and ɤ crystalline phases. Various thermal treatments, including quenching, annealing, and isothermal crystallization, were applied to modify the crystalline structure and optimize filler arrangement. The isothermally crystallized sample exhibited the highest crystallinity (~ 71%), thermal stability (~ 428 °C), tensile modulus (~ 3182 MPa), and thermal conductivity (~ 1.39 W/m·K), due to improved crystal growth and dense filler packing. In contrast, the quenched sample exhibited reduced crystallinity and disrupted thermal pathways. Theoretical modeling using the Agari and Nielsen equations showed that the Agari model aligned more closely with experimental data, especially at higher filler contents, reflecting its ability to account for structural effects like percolation and crystallinity. These findings demonstrate that combining bimodal fillers with controlled thermal treatments can significantly enhance both the thermal and mechanical performance of polyamide 6 composites.

在本研究中,通过原位聚合制备了含有5 - 15wt%的杂化氮化铝、氧化铝填充体系的双模态复合材料。形态分析表明,将填料含量增加到15%会导致部分互连网络的发展,促进热渗透。差示扫描量热法和x射线衍射结果表明,填料作为非均相成核剂,提高了结晶度,诱导α和α晶相共存。采用淬火、退火和等温结晶等热处理方法来改变晶体结构,优化填料排列。在等温结晶过程中,由于晶体生长的改善和填料的致密性,样品的结晶度(~ 71%)、热稳定性(~ 428℃)、拉伸模量(~ 3182 MPa)和导热系数(~ 1.39 W/m·K)均达到最高。相比之下,淬火后的样品表现出结晶度降低和热路径中断。利用Agari和Nielsen方程进行的理论建模表明,Agari模型与实验数据更加吻合,特别是在填料含量较高时,这反映了其考虑渗透和结晶度等结构效应的能力。这些结果表明,双峰填料与控制热处理相结合可以显著提高聚酰胺6复合材料的热性能和力学性能。
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Journal of Polymer Research
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