Oxidation of Metals最新文献

When operating at very high temperatures (starting from 1200 °C), thermal barrier coatings (TBCs) start interacting with oxide particles such as CMAS (CaO-MgO-Al₂O₃-SiO₂), found in sand or volcanic ashes. Namely, CMAS can infiltrate the TBC and tamper the thermal and mechanical properties of said TBC, leading to its deterioration. This study aimed to understand the interaction between yttria partially stabilized zirconia (YSZ) TBCs and CMAS particles under a thermal gradient. The TBC was made through an EB-PVD process. The experimental study was conducted with a laser rig. TBC samples were heated up to 1200 °C and exposed to a cylinder-shaped CAS (CaO-Al₂O₃-SiO₂) deposit for different durations. The study was conducted in presence of a through-thickness thermal gradient of up to 150 °C in the sample. It was observed that the infiltration is a rather quick phenomenon; while, the dissolution of the TBC and the precipitation of the crystalline phases worked on a longer timeline. Both phenomena can then be considered uncoupled under these test conditions and modeled as such. A heat transfer model was implemented as to better understand the different phenomena happening. The model was fitted to experimental data through a test-calculation dialog.

As ammonia does not emit greenhouse gases when burned, it is considered a fuel instead of fossil fuels. However, there are few reports on the corrosion behavior of materials when ammonia is used as fuel. Therefore, this study measured the hydrogen produced by the reaction between ammonia and iron using a hydrogen sensor containing a proton conductor. As a result, the amount of hydrogen produced by the decomposition of ammonia was small at low temperatures but increased at high temperatures. Also, when the ammonia content was low, oxidation of iron occurred preferentially. This way, the relationship between the amount of hydrogen generated and corrosion behavior could be clarified.

This work introduces a new high-throughput method to characterize the oxidation behavior of chemically graded Ni-based alloys in order to feed databases destined to numerical metallurgy approaches. A Ni–wCr–3Al (w ∈ [0, 30]) chemically graded material was obtained from two homogeneous samples by a diffusion couple method at 1300 °C for 100 h. The composition range was selected in order to observe the three types of oxidation behavior identified in the reference work of Giggins and Pettit (Giggins and Pettit in Journal of The Electrochemical Society 118:1782, 1971). The excellent agreement between simulated and experimental diffusion profiles validated the experimental method used to manufacture the chemically graded material (CGM). The CGM was then oxidized at 1200 °C in air. Surface and cross-section characterization was conducted by SEM/EDS and Raman spectroscopy to identify the oxides formed on the CGM. To accelerate the Raman characterization treatment, a method linking principal component analysis and K-means unsupervised clustering algorithm was developed. It allowed for the identification of the oxide type without peak indexation issues and is well suited for CGM. These results show that results similar to well-recognized reference experiments (Giggins and Pettit in Journal of The Electrochemical Society 118:1782, 1971) can be achieved using only one CGM.

The performance of solid oxide electrolyzer cells (SOEC) can be improved through the development of coatings applied to the surface of ferritic steel interconnects in view of mitigating chromium evaporation and reducing the growth rate of low conductive oxides in oxidizing environments. This work investigated the oxidation and area specific resistance (ASR) of two electrodeposited nickel coatings on preoxidized and non-preoxidized AISI 441 ferritic stainless steel substrates. The nickel coating effectively restricted the outward diffusion of chromium after 100 h of exposure at 700 °C in air but led to nickel/iron interdiffusion between the substrate and coating forming an iron-nickel-rich spinel on the surface, with NiO underneath and Cr₂O₃ at the coating-substrate interface and at the coating grain boundaries. The application of a LSM ((La_0.80Sr_0.20)_0.95MnO_3−x) coating on top of the Ni electrodeposited coatings resulted in the same type of oxides but the oxidation kinetics were slower. Interdiffusion continued with the exposure at 700 °C for 2400 h resulting in the growth of a thick iron-rich oxide layer on top of Cr₂O₃, steadily raising the interconnect ASR to 25 mΩ cm². The addition of a preoxidation step before the electrodeposit of nickel helped to limit iron-nickel interdiffusion, leading to the formation of a thicker NiO layer on a Cr₂O₃ layer between substrate and coating. While the ASR was higher than without preoxidation at the beginning of the test, it stabilized at about 33 mΩ cm² after 1750 h. Despite displaying a higher electrical resistance, the coatings effectively limited the outward chromium diffusion throughout exposure compared to the bare substrate.

As part of advancing oxygen–hydrogen combustion power generation technology, a study was carried out to evaluate the oxidation behavior of a novel developed Ni–Cr–W alloy as the structural material candidate. Tungsten is utilized in the alloy as a solid solution-strengthened element and as an α₂-W precipitate former. The examination involved exposing the developed alloy and commercial alloys, Hastelloy X and Nimonic 263, to air and steam environments at 1273 K. The results show a different oxidation behavior of the developed alloy. Considering the air oxidation kinetics, the performance of the developed alloy was on par with that of Hastelloy X and superior to Nimonic 263. A single outer chromia scale was established with an intergranular oxide. Whereas steam exposure resulted in the formation of outer and inner chromia scales with a deeper intergranular oxide penetration. Thicker chromia formation with a lower mass gain indicates the evaporation of chromia under a steam atmosphere.

A study on the effect of bond coating (BC) surface modifications prior to ceramic deposition is presented. Grit blasting and polishing were used to modify the BC surface finish. Thermal barrier coating (TBC) systems were made of a commercial yttria-stabilized zirconia (YSZ) deposited by electron beam physical vapor deposition on a β-(Ni,Pt)Al-coated Ni-based single crystal superalloy. Surface roughness measurements and scanning electron microscopy observations, before and after thermal cycling at 1100 °C, were performed to investigate the influence of the initial surface treatment on the YSZ/BC interface morphology and top coat spallation resistance. Surface states enhancing TBC spallation resistance have been found. In particular, it is shown that rumpling can be avoided even in the presence of phase transformations in the BC, by grinding samples with P600 SiC paper or by applying an “heavy” grit blasting leading to a thinner BC.

To address the significant commercial interest in fusion energy, it will be necessary to accelerate the compatibility research associated with liquid breeders including Li, eutectic Pb–Li and LiF-BeF₂ (FLiBe) molten salt. Particularly for FLiBe, compatibility understanding is limited especially for fusion relevant materials such as reduced activation ferritic-martensitic steels, SiC and V alloys. The historical knowledge associated with molten salt reactors (MSRs) and recent work to commercialize MSRs can benefit fusion research. Recent experimental and modeling work has improved understanding and this knowledge can be applied to fusion relevant materials. For liquid metals (LMs), the comparisons to Li and Pb–Li are less direct but nevertheless can help guide the pathway toward commercialization. For Pb–Li, Al-rich coatings have been shown to inhibit dissolution and potentially increase operating temperatures. For commercialization, the experience with sensors and on-line cleanup can help guide future developments. Thus, it is worth considering the potential for fission-related research with LMs and molten salts to help accelerate fusion research.