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Achieving Ultra-High Strength of Al-Cu-Li Alloys by the Combination of High Pressure Torsion and Age-Hardening 高压扭转与时效硬化相结合实现铝铜锂合金超高强度
Pub Date : 2022-01-01 DOI: 10.2139/ssrn.3802822
J. Dong, N. Gao, Ying Chen, Ling-fei Cao, Hui Song, Hannes Fröck, B. Milkereit, M. Starink
The combined strengthening effects of high pressure torsion (HPT) and age hardening on a recently developed 3rd generation Al-Cu-Li alloy was investigated. Solution treated samples were processed through HPT at room temperature, followed by low temperature artificial ageing (i.e. T4-HPT-AA). A micro-hardness of ~240 Hv was achieved on ageing at 110°C/60h after HPT. A further improvement in the hardness to ~260 Hv was accomplished by a pre-ageing 110°C/24h before HPT in combination with a post-HPT ageing process at 110°C for 180h (i.e. T6-HPT-AA). These novel multi-stage processes give rise to an increase in hardness by a factor of 2 as compared to the T4 condition (~120 Hv). After HPT the grain size was dramatically refined to the ultrafine-grained (UFG) structure, accompanied by a large amount of dislocations. No long-range ordered precipitates were observed after HPT and subsequent ageing treatments. Instead, atom probe tomography (APT) provided clear evidence that Cu-Mg co-clusters were homogeneously distributed in the matrix of T4 and T6 processed samples and they segregate strongly to the grain boundaries (GBs) during HPT. Further ageing treatment after HPT leads to the segregation of clusters to the dislocations. A strengthening model that incorporates dislocation hardening, grain boundary hardening, solid solution strengthening and a new short-range order strengthening mechanisms was used to predict the yield strength of the alloy. This model indicates that the combined effect due to all three types of Cu-Mg clusters (clustering in matrix, clustering at GBs and at dislocations) is dominant for the strength in all conditions.
研究了新开发的第三代Al-Cu-Li合金的高压扭转和时效硬化联合强化效果。固溶处理后的样品在室温下进行HPT处理,然后进行低温人工时效(即T4-HPT-AA)。经110℃/60h时效处理后,合金显微硬度达到~240 Hv。HPT前预时效110°C/24h, HPT后时效110°C/ 180h(即T6-HPT-AA),硬度进一步提高到~260 Hv。与T4条件(~ 120hv)相比,这些新型的多阶段工艺使硬度提高了2倍。高温热处理后,晶粒尺寸显著细化为超细晶(UFG)组织,并伴有大量位错。HPT及后续时效处理后未观察到长程有序析出物。相反,原子探针断层扫描(APT)提供了明确的证据,表明Cu-Mg共团簇均匀分布在T4和T6处理样品的基体中,并且在HPT过程中向晶界(GBs)强烈偏析。HPT后进一步的时效处理导致位错簇的偏析。采用位错强化、晶界强化、固溶强化和一种新的短时强化机制的强化模型预测合金的屈服强度。该模型表明,在所有条件下,所有三种类型的Cu-Mg团簇(基体团簇、GBs团簇和位错团簇)的综合效应对强度起主导作用。
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引用次数: 4
Numerical Investigations on the Damage Behaviour of a Reconstructed Anode for Solid Oxide Fuel Cell Application 固体氧化物燃料电池重构阳极损伤行为的数值研究
Pub Date : 2021-12-02 DOI: 10.2139/ssrn.3659799
Katharina Steier, V. Guski, S. Schmauder
This paper addresses the damage behaviour of a nickel/yttria-stabilised zirconia (Ni-YSZ) anode, in order to understand microstructural degradation processes of Solid Oxide Fuel Cells (SOFCs) during long-term operation. Numerical investigations are carried out to analyse the failure mechanisms in detail. For this purpose, finite element (FE) models are generated from focused ion beam-scanning electron microscopy 3D image data, representing the anode microstructure with varying phase compositions. A brittle model and a ductile material model were assigned to the YSZ phase and the nickel phase, respectively. The porosity is found to affect the strength of the microstructure significantly, leading to low compressive strength results. A high Ni content generally increases the toughness of the overall structure. However, the orientation and the geometry of the nickel phase is essential. When the Ni phase is aligned parallel to the loading direction, a supporting effect on the microstructure is observed, resulting in a significant high toughness. On the contrary, a rapid failure of the sample occurs when the Ni phase is oriented perpendicular to the loading direction. Two main failure mechanisms are identified: (i) cracking at the Ni/YSZ interface and (ii) cracking of struts at the location of the smallest diameter.
本文研究了镍/钇稳定氧化锆(Ni-YSZ)阳极的损伤行为,以了解固体氧化物燃料电池(SOFCs)在长期运行过程中的微观结构降解过程。数值研究详细分析了其破坏机理。为此,利用聚焦离子束扫描电子显微镜三维图像数据生成有限元(FE)模型,代表不同相组成的阳极微观结构。对YSZ相和镍相分别建立脆性模型和延性材料模型。孔隙率对微观组织的强度影响较大,导致抗压强度较低。高镍含量通常会增加整体结构的韧性。然而,镍相的取向和几何是必不可少的。当Ni相与加载方向平行排列时,观察到对微观组织的支撑作用,从而获得显著的高韧性。相反,当Ni相垂直于加载方向时,试样会发生快速破坏。确定了两种主要的破坏机制:(i) Ni/YSZ界面开裂和(ii)支撑在最小直径位置开裂。
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引用次数: 1
Five Dimensional Grain Boundary Distribution for Yttria Stabilized Zirconia Based on Experimentally Determined Macroscopic Boundary Parameters 基于实验确定的宏观边界参数的氧化钇稳定氧化锆的五维晶界分布
Pub Date : 2021-12-01 DOI: 10.2139/ssrn.3906843
M. Faryna, K. Głowiński
Distributions showing the frequencies of occurrence of grain boundaries as functions of their 5 macroscopic boundary parameters have been computed for a set of yttria-stabilized zirconia samples sintered at different conditions and thus having different grain sizes. For this purpose, datasets containing both grain misorientation and boundary plane parameters have been collected by the means of the 3D EBSD technique. Then, the 5-parameter distributions have been computed using the approach based on kernel density estimation. A few top peaks are visible in all of the obtained distributions. Their heights exceed the level of the random distribution by at least about 3 multiples of the corresponding statistical errors. The list of favored grain boundaries includes the Σ3/(111) and Σ11/(1‾13) boundaries, as well as the boundaries having both the boundary plane (100) and misorientation by 10° to 37° about the [100] axis.
本文计算了不同烧结条件下不同晶粒尺寸的氧化钇稳定氧化锆样品晶界出现频率随其5个宏观晶界参数的函数分布。为此,采用三维EBSD技术收集了包含晶粒取向偏差和边界面参数的数据集。然后,利用基于核密度估计的方法计算了5参数分布。在所有得到的分布中都可以看到一些峰值。它们的高度超过随机分布的水平至少约为相应统计误差的3倍。受欢迎的晶界列表包括Σ3/(111)和Σ11/(1)的边界,以及边界平面(100)和在[100]轴上有10°到37°取向偏差的边界。
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引用次数: 3
Synthesis of Silver Nanoplates With a Narrow LSPR Band for Chemical Sensing Through a Plasmon-Mediated Process Using Photochemical Seeds 光化学种子等离子体介导合成具有窄LSPR带的银纳米片
Pub Date : 2021-11-01 DOI: 10.2139/ssrn.3910604
Chien-Chia Huang, Hong-Jun Chen, Qi Lun Leong, Wai-Kit Lai, C. Hsu, Jui-Chang Chen, Cheng-Liang Huang
The plasmon-mediated process is one of the most common and well-studied methods to synthesize silver nanoplates (AgNPts). In a typical plasmon-mediated process, silver seeds are generated by chemical reduction using NaBH4 (abbreviated as CR seeds) before the plasmon-mediated process. However, a broad localized surface plasmon resonance (LSPR) band of AgNPts (usually broader than 150 nm) synthesized using the typical plasmon-mediated process would possibly limit their further applications. In this study, silver seeds are generated using a photochemical reduction method (abbreviated as PCR seeds). These PCR seeds then convert to AgNPts with irradiation by green LEDs or by a sodium lamp through the plasmon-mediated process. Furthermore, a very narrow LSPR bandwidth (approximately 67 nm) can be obtained when these AgNPts are further irradiated with red LEDs. Due to high refractive index sensitivity and sharp LSPR bandwidth, the as-prepared AgNPts have a high figure of merit (FOM) and can be used for spectroscopic chemical sensing applications. The silver seeds generated by this photochemical method can provide another choice for the plasmon-mediated process to synthesize AgNPts with high optical quality.
等离子体介导的过程是合成银纳米片最常见和研究最多的方法之一。在典型的等离子体介导过程中,银种子是在等离子体介导过程之前用NaBH4化学还原生成的(简称CR种子)。然而,使用典型的等离子体介导工艺合成agnpt的宽局部表面等离子体共振(LSPR)带(通常宽于150 nm)可能会限制其进一步应用。本研究采用光化学还原法生成银种子(简称PCR种子)。这些PCR种子在绿色led或钠灯照射下通过等离子体介导的过程转化为agnpt。此外,当这些agnpt进一步用红色led照射时,可以获得非常窄的LSPR带宽(约67 nm)。由于高折射率灵敏度和锐利的LSPR带宽,制备的agnpt具有高品质系数(FOM),可用于光谱化学传感应用。这种光化学方法产生的银种子为等离子体介导合成高光学质量的agnpt提供了另一种选择。
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引用次数: 7
Exceptional Combination of Large Magnetostriction, Low Hysteresis and Wide Working Temperature Range in (1-x)TbFe2-xDyCo2 Alloys (1-x)TbFe2-xDyCo2合金具有大磁致伸缩、低磁滞和宽工作温度范围的优异组合
Pub Date : 2021-11-01 DOI: 10.2139/ssrn.3890355
Hui Zhao, Yuanchao Ji, T. Ma, Minxia Fang, Yanshuang Hao, Tianzi Yang, Chao Zhou, Sen Yang, X. Ren
Magnetostrictive materials with large magnetostriction, low hysteresis and wide working temperature range are desired for applications, but rarely obtained so far. In this work, we report a surprising finding in (1-x)TbFe2-xDyCo2 alloys: the composition of x=0.5 exhibits a low hysteretic magnetostriction, λ//, max ~2066 ppm, which is 159% larger than that of the commercial giant magnetostrictive alloy of Terfenol-D, λ//, max ~1298 ppm. Moreover, its temperature range for λ// >1298 ppm is even larger than 240 K, and another working temperature window for λ// >1000 ppm is from 40 K to 324 K, which can cover a large temperature fluctuation in space environments (e.g. 120-290 K in Mars). The established phase diagram of (1-x)TbFe2-xDyCo2 by systematic studies of magnetic susceptibility, X-ray diffraction and convergent-beam electron diffraction results, shows an emergence of morphotropic phase boundary (MPB) between rhombohedral (R) and orthorhombic (O) ferromagnetic phases, which is different from the MPB between R and T (tetragonal) phases in (1-x)TbFe2-xDyFe2 . We reveal that the exceptional combination of giant magnetostriction, low hysteresis and wide working temperature range is caused by this R-O MPB. The comparison between R-O MPB and R-T MPB further shows the O phase plays a vital role in the property enhancement of R-O MPB composition. Our work indicates the construction of R-O MPB may provide a new way to find high-performance magnetostrictive materials.
具有大磁致伸缩、低磁滞和宽工作温度范围的磁致伸缩材料是应用所需要的,但迄今为止很少得到。在这项工作中,我们报告了在(1-x)TbFe2-xDyCo2合金中一个令人惊讶的发现:x=0.5的成分表现出低磁致伸缩,λ//,最大~2066 ppm,比商用Terfenol-D巨磁致伸缩合金λ//,最大~1298 ppm大159%。λ// >1298 ppm的温度范围甚至大于240 K, λ// >1000 ppm的另一个工作温度窗口是40 - 324 K,可以覆盖空间环境中较大的温度波动(如火星120-290 K)。通过对(1-x)TbFe2-xDyFe2的磁化率、x射线衍射和会聚束电子衍射结果的系统研究,建立了(1-x)TbFe2-xDyFe2的相图,发现(1-x)TbFe2-xDyFe2中出现了不同于(1-x)TbFe2-xDyFe2中R相和T(四方)相之间的相变相界(MPB),在菱形(R)和正交(O)铁磁相之间出现了相变相界(MPB)。研究结果表明,这种R-O磁致伸缩材料具有超磁致伸缩、低磁滞和宽工作温度范围的优异组合。对R-O MPB和R-T MPB的对比进一步表明,O相对R-O MPB组成的性能增强起着至关重要的作用。我们的工作表明,R-O磁致伸缩结构的构建可能为寻找高性能磁致伸缩材料提供了一条新的途径。
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引用次数: 8
Data-Driven Learning of 3-Point Correlation Functions as Microstructure Representations 基于数据驱动的三点相关函数的微观结构表征
Pub Date : 2021-09-06 DOI: 10.2139/ssrn.3931596
Sheng Cheng, Yang Jiao, Max Yi Ren
This paper considers the open challenge of identifying complete, concise, and explainable quantitative microstructure representations for disordered heterogeneous material systems. Completeness and conciseness have been achieved through existing data-driven methods, e.g., deep generative models, which, however, do not provide mathematically explainable latent representations. This study investigates representations composed of three-point correlation functions, which are a special type of spatial convolutions. We show that a variety of microstructures can be characterized by a concise subset of three-point correlations, and the identification of such subsets can be achieved by Bayesian optimization. Lastly, we show that the proposed representation can directly be used to compute material properties based on the effective medium theory.
本文考虑了确定完整、简明和可解释的无序非均质材料系统的定量微观结构表示的公开挑战。完备性和简洁性是通过现有的数据驱动方法实现的,例如,深度生成模型,然而,这些模型不提供数学上可解释的潜在表示。本文研究了由三点相关函数组成的表征,这是一种特殊类型的空间卷积。我们证明了各种微观结构可以用一个简洁的三点关联子集来表征,并且可以通过贝叶斯优化来实现这些子集的识别。最后,我们证明了所提出的表征可以直接用于基于有效介质理论的材料性质计算。
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引用次数: 6
Grain Boundary Energy Function for α Iron α铁的晶界能函数
Pub Date : 2021-09-01 DOI: 10.2139/ssrn.3854492
R. Sarochawikasit, Congying Wang, P. Kumam, H. Beladi, T. Okita, G. Rohrer, S. Ratanaphan
Abstract Polycrystalline α iron has been used in various applications, yet its microstructure design via grain boundary engineering (GBE) is not well established. One limiting factor is that while there are many different grain boundaries in the five-dimensional space of grain boundary types, relatively few of the energies have been determined. In this study, a piece-wise continuous grain boundary energy function for α iron is constructed to fill the entire five-dimensional space of grain boundary types using scaffolding subsets with lower dimensionality. Because the energies interpolated from the grain boundary energy function are consistent with the 408 boundaries that have been calculated using atomistic simulations, the energy function is then employed to generate a larger set of grain boundary energies. Comparisons between the interpolated energies and the measured grain boundary population indicate that they are inversely correlated for the high-energy anisotropy misorientations (those for which the difference between the maximum and minimum grain boundary energies is greater than 0.4 J/m2). The results suggest that GBE in the α iron should consider the high-energy anisotropy misorientations, rather than the twinning-related grain boundaries (Σ3, Σ9, Σ27a, and Σ27b) as in the case of fcc metals.
摘要多晶α铁已广泛应用于各种领域,但利用晶界工程(GBE)技术设计α铁的微观结构尚无定论。一个限制因素是,虽然在晶界类型的五维空间中存在许多不同的晶界,但确定的能量相对较少。在本研究中,构建了一个片状连续的α铁晶界能量函数,利用低维的脚手架子集填充整个晶界类型的五维空间。由于从晶界能函数插值得到的能量与利用原子模拟计算得到的408晶界一致,因此可以利用该能量函数生成更大的晶界能集。对插值得到的能量与实测晶界居数的比较表明,高能各向异性取向(最大晶界能与最小晶界能之差大于0.4 J/m2)与实测晶界居数呈负相关。结果表明,α铁中的GBE应该考虑高能各向异性取向,而不是像fcc金属那样考虑与孪晶有关的晶界(Σ3, Σ9, Σ27a和Σ27b)。
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引用次数: 15
Constrained Sintering of Alumina Micro-Ring Films on Stiff and Compliant Substrates: Constriction or Dilation? 刚玉微环膜在刚性和柔性基底上的约束烧结:收缩还是膨胀?
Pub Date : 2021-09-01 DOI: 10.2139/ssrn.3828265
C. Jamin, Apurv Dash, Nachiketa Mishra, R. Bordia, O. Guillon
Abstract The sintering behavior of ring-shaped alumina films on different types of substrates (polished sapphire and platinum coated sapphire) has been investigated. Variation of substrate material, layer thickness and heating schedule led to different interface properties which were quantified using the interfacial friction parameter as a measure of the slip distance of the free edge. This interfacial friction implies the compliance of the film-substrate interface, thus allowing the quantification of the ability of the free edges to slide along the substrate. Ring structures were made with outer radii of 100 –500 µm and the ratios of inner to outer radii were 0.1 (broad ring segment with small inner hole) and 0.4 (narrow ring segment with big inner hole). During sintering, the outer film edge was found to recede in all systems, whereas the behavior of the free edge located at the inner hole was strongly dependent on the interfacial friction. When sintering of alumina micro-rings were carried out on sapphire substrate, a high interfacial friction resulted in the positive displacement of the inner edge, causing the inner hole to open. Sapphire substrates coated with platinum offered a lower interfacial friction resulting in the opening of the hole in a more distinct manner as compared to the uncoated sapphire substrates. As the thickness of the film also affects the interfacial friction, a thicker film (27 µm) on platinum coated substrate had very low friction. This resulted in a negative displacement of the inner ring leading to closing of the hole. These effects are in qualitative agreement with the predicted analytical model for constrained sintering of annular ceramic films. A combination of film thickness, substrate material and aspect ratio of the ring either leading to constriction or dilation of the annular alumina film were carefully investigated.
摘要研究了环形氧化铝薄膜在不同基体(抛光蓝宝石和镀铂蓝宝石)上的烧结性能。衬底材料、层厚和加热时间的变化会导致界面性能的不同,并使用界面摩擦参数作为自由边滑移距离的度量来量化界面性能。这种界面摩擦意味着薄膜-衬底界面的顺应性,从而允许对自由边缘沿衬底滑动的能力进行量化。制作外径为100 ~ 500µm的环形结构,内外半径比分别为0.1(宽环段内孔小)和0.4(窄环段内孔大)。在烧结过程中,发现所有系统的外膜边缘都后退,而位于内孔的自由边缘的行为强烈依赖于界面摩擦。在蓝宝石衬底上烧结氧化铝微环时,由于界面摩擦力大,导致内缘正向位移,导致内孔打开。与未涂覆的蓝宝石衬底相比,镀有铂的蓝宝石衬底提供了更低的界面摩擦,从而以更明显的方式打开孔。由于膜的厚度也会影响界面摩擦,因此在镀铂基板上较厚的膜(27µm)具有非常低的摩擦。这导致了内环的负位移,导致井眼关闭。这些效应与环形陶瓷薄膜约束烧结的预测分析模型在定性上一致。研究了薄膜厚度、衬底材料和环形宽高比对环形氧化铝薄膜收缩或膨胀的影响。
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引用次数: 0
Contribution of the Nucleation and Recovery of Disconnections to Shear Viscosity in Diffusional Creep 扩散蠕变中断裂的成核和恢复对剪切粘度的贡献
Pub Date : 2021-08-15 DOI: 10.2139/ssrn.3878349
F. Delannay
Abstract According to the principles of diffusional creep, the normal and tangent components of the velocity jumps between adjacent grains arise from, respectively, the climbing and sliding of disconnections along grain boundaries. Stationary deformation thus implies a balance between nucleation and recovery of moving disconnections. The model considers a periodic lattice of hexagonal grains with nucleation of disconnection multipoles at triple junctions. The strain energy coupled to the population of climbing disconnections is calculated by inferring that the internal strain field associated to disconnection pile-ups brings a distribution of tractions along GBs that is consistent with the field of diffusion potential gradient that drives disconnection climb. It follows that the distribution of the density of climbing disconnections is parabolic and that the dissipation due to the nucleation and recovery of climbing disconnections is equal to 50% of the dissipation arising from diffusion fluxes. These results hold for both Nabarro-Herring creep and Coble creep. The analysis of the disconnection nucleation process highlights the sources of non-Newtonian behaviour and the existence of a threshold stress as an intrinsic feature of diffusional creep.
摘要根据扩散蠕变原理,相邻晶粒间速度跳变的法向分量和切向分量分别来源于晶界上断裂带的爬升和滑动。因此,静止变形意味着运动断裂的成核和恢复之间的平衡。该模型考虑了在三结点处具有断裂多极形核的六方晶粒的周期晶格。通过推断与断裂带堆积相关的内部应变场所带来的沿GBs的牵引力分布与驱动断裂带攀登的扩散势梯度场相一致,计算了与断裂带种群耦合的应变能。由此可知,爬升断裂带的密度呈抛物线分布,由爬升断裂带成核和恢复引起的耗散等于扩散通量引起的耗散的50%。这些结果对Nabarro-Herring蠕变和Coble蠕变都适用。对断裂成核过程的分析强调了非牛顿行为的来源和作为扩散蠕变固有特征的阈值应力的存在。
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引用次数: 1
J-Integral Analysis of the Elastic Strain Fields of Ferrite Deformation Twins Using Electron Backscatter Diffraction 用电子背散射衍射分析铁氧体变形孪晶弹性应变场的j积分
Pub Date : 2021-08-01 DOI: 10.2139/ssrn.3860378
Abdalrhaman Koko, E. Elmukashfi, K. Dragnevski, A. Wilkinson, T. Marrow
Abstract The strain fields of deformation twins in the ferrite matrix of an age-hardened duplex stainless-steel (Zeron 100: 25%Cr, 7%Ni) have been studied in situ under load, and ex situ (unloaded), using high-resolution electron backscatter diffraction (HR-EBSD). The local two-dimensional (2D) elastic strain field acting on the twin tip was parameterised for the first time using the strain energy release rate (J-integral) and then decomposed into the mode I and mode II stress intensity factors (KI and KII). An improved method to select the strain reference was used, based on the relationship between the HR-EBSD cross-correlation peak height and mean angular error. The elastic field described by KI increased with twin thickness. The in-plane shear field, described by KII, relaxed when the load was removed. Some current limitations of the 2D analysis are discussed, which aims to provide an experimental methodology to quantify the fields that describe the local boundary conditions for twin thickening and propagation.
摘要:采用高分辨率电子背散射衍射(HR-EBSD)研究了时效硬化双相不锈钢(Zeron 100: 25%Cr, 7%Ni)铁素体基体形变孪晶在原位加载和非原位(卸载)条件下的应变场。首先利用应变能释放率(j积分)参数化作用于双尖端的局部二维弹性应变场,然后将其分解为I型和II型应力强度因子(KI和KII)。基于HR-EBSD互相关峰高与平均角误差的关系,提出了一种选择应变基准的改进方法。KI描述的弹性场随孪晶厚度的增加而增大。用KII描述的面内剪切场在荷载解除时松弛。讨论了目前二维分析的一些局限性,其目的是提供一种实验方法来量化描述孪晶增厚和传播的局部边界条件的场。
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引用次数: 11
期刊
AMI: Acta Materialia
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