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Transparent Sodium Lignosulfonate/Phosphorylated Sodium Alginate/Cellulose Composite Films with Flame-Retardant and UV to Blue Light-Shielding Performance 透明木质素磺酸钠/磷酸化海藻酸钠/纤维素复合阻燃膜及UV - Blue光屏蔽性能
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-26 DOI: 10.1021/acsapm.5c03406
Jingyuan Zhang, , , Qiang Wang, , , Weimin Guo, , , Ying Qin, , , Changfang Hu, , , Kuo Zhang, , , Jiang Chang, , , Xiaoyan Yu, , , Lijian Sun*, , , Qiu Fu*, , and , Gaofeng Pan, 

While there has been an ongoing effort to develop environmentally friendly multifunctional films made from natural polymers and renewable resources, there are still challenges in realizing versatility through a simple and green process. Here, we use aqueous alkali to rapidly dissolve modified cellulose fibers above 0 °C within minutes to prepare cellulose hydrogel substrate. The modified cellulose can be commercially obtained from carboxymethyl cellulose manufacturing with low cost. Subsequently, a biodegradable multifunctional all-biomass composite film is obtained by wrapping sodium lignosulfonate (LSS) and phosphorylated sodium alginate (PSA) molecules in cellulose hydrogel. The films exhibited excellent UV protection, blocking 86–99.3% of UV-A and 99.6–100% of UV–B radiation. Meanwhile, the films blocked 57.4–90.7% of high-energy blue light (HEBL, 400–450 nm) and maintained 66.2–80% transparency at 600 nm. The films effectively block blue light from sources such as computer screens, mobile phones, and lighting systems by means of light absorption. The films outperformed commercial shielding films in UV and HEBL blocking. Notably, the films acquired excellent flame-retardant performance with the addition of PSA, achieving a high limiting oxygen index (LOI) of 33.3%. In comparison with the original one, the composite film exhibited a 75.6% reduction in peak heat release rate and an 84.6% decrease in total heat release. Moreover, the films have ideal biodegradability and mechanical strength, with a tensile strength exceeding 98 MPa. This sustainable and clean strategy would direct all-biomass films toward diversified applications.

虽然人们一直在努力开发由天然聚合物和可再生资源制成的环保多功能薄膜,但通过简单和绿色的工艺实现多功能性仍然存在挑战。在这里,我们使用含水碱在0℃以上几分钟内快速溶解改性纤维素纤维,制备纤维素水凝胶底物。改性后的纤维素可通过低成本的羧甲基纤维素生产获得。随后,将木质素磺酸钠(LSS)和磷酸化海藻酸钠(PSA)分子包裹在纤维素水凝胶中,获得了可生物降解的多功能全生物质复合膜。该膜对UV- a的阻隔率为86-99.3%,对UV- b的阻隔率为99.6-100%。同时,薄膜阻挡了57.4-90.7%的高能蓝光(HEBL, 400-450 nm),在600 nm处保持了67.2 - 80%的透明度。这种薄膜通过吸收光线,有效地阻挡了来自电脑屏幕、手机和照明系统等光源的蓝光。该薄膜在UV和HEBL阻挡方面优于商用屏蔽膜。值得注意的是,加入PSA后,膜的阻燃性能优异,极限氧指数(LOI)达到33.3%。与原始膜相比,复合膜的峰值放热率降低了75.6%,总放热率降低了84.6%。膜具有理想的生物降解性和机械强度,抗拉强度可达98 MPa以上。这种可持续和清洁的策略将引导全生物质薄膜走向多样化的应用。
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引用次数: 0
Bamboo Architecture of Vertical-Channel Aerogel for Enhanced Photocatalytic and Photothermal Degradation of Tetracycline 竹结构垂直通道气凝胶增强四环素光催化和光热降解
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-26 DOI: 10.1021/acsapm.5c03177
Qian Feng, , , Haohan Qin, , , Zhaoyi Liu, , , Jiatian Li, , , Weibing Wu, , , Chuchu Chen, , , Junfeng Wang*, , and , Zhaoyang Xu*, 

Research on solar-driven photothermal degradation for wastewater purification has gained considerable attention due to its utilization of green energy and environmental sustainability. Rapid industrialization has exacerbated water pollution, particularly from tetracycline, posing significant threats to human health and ecosystem stability. Inspired by bamboo architecture, a vertically aligned, bamboo-like structural aerogel enhanced with electron transport capacity has been successfully developed for the photothermal degradation of tetracycline. This bamboo-like aerogel facilitates charge separation and transport through the link of titanium dioxide and graphene. Upon exposure to solar irradiation, hole–electron pairs are generated along the bamboo-like channels, reaching adsorption equilibrium and achieving an impressive tetracycline degradation rate of 99.97%. The aerogel maintains a photothermal degradation efficiency exceeding 85% after seven operational cycles, demonstrating excellent recycling stability and potential for practical applications. Furthermore, the aerogel demonstrates exceptional photocatalytic and photothermal degradation capabilities under alkaline conditions. This research suggests that the bamboo-like structural aerogel offers an efficient solution for photothermal degradation, providing an innovative approach to managing water pollution and addressing freshwater scarcity.

太阳能驱动的光热降解污水净化技术因其绿色能源的利用和环境的可持续性而受到广泛关注。快速工业化加剧了水污染,特别是四环素造成的水污染,对人类健康和生态系统稳定构成重大威胁。受竹子结构的启发,一种垂直排列的、具有增强电子传递能力的竹状结构气凝胶已经成功地用于四环素的光热降解。这种竹状气凝胶通过二氧化钛和石墨烯的连接促进电荷分离和传输。在太阳照射下,沿着竹状通道产生空穴电子对,达到吸附平衡,四环素降解率达到99.97%。经过7个操作循环后,气凝胶的光热降解效率保持在85%以上,显示出良好的回收稳定性和实际应用潜力。此外,气凝胶在碱性条件下表现出优异的光催化和光热降解能力。该研究表明,竹状结构气凝胶为光热降解提供了一种有效的解决方案,为治理水污染和解决淡水短缺问题提供了一种创新的方法。
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引用次数: 0
Elastic Modulus of Chitosan/Polycaprolactone Scaffolds Exerts an Osteogenic Effect on EMSCs In Vitro and In Vivo through the YAP Signaling Pathway 壳聚糖/聚己内酯弹性模量支架在体外和体内通过YAP信号通路对EMSCs产生成骨作用
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-26 DOI: 10.1021/acsapm.5c03231
Lu Bian, , , Wen Shi, , , Jinlong Zhou, , , Yunduan Que, , , Huangao Zhou*, , and , Wenwu Qian*, 

Ectomesenchymal stem cells (EMSCs) loaded with bone tissue-engineered scaffolds are considered a promising strategy for treating bone defects. However, the therapeutic efficacy of this approach is not solely dependent on the biological characteristics of EMSCs but also on the physicochemical properties of the scaffold. In particular, the elastic modulus of the scaffold plays a crucial role, yet its effects on the biological behavior of EMSCs remain poorly unclear. In this study, we constructed a composite scaffold from chitosan and polycaprolactone, which allowed an adjustable elastic modulus. We investigated the effects of these scaffolds on the adhesion, proliferation, and osteogenic differentiation of EMSCs in vitro. A suitable composite scaffold for EMSC osteogenic differentiation was first identified through early and late osteogenesis. Additionally, the composite scaffold was confirmed to promote the osteogenic differentiation of EMSCs through piezo1/YAP signaling. Finally, we demonstrated that the composite scaffold loaded with EMSCs ultimately promoted skull bone regeneration in a rat model. These findings provide valuable insights into the strong application prospects of EMSC-loaded scaffolds for bone defect therapy.

外间充质干细胞(EMSCs)负载骨组织工程支架被认为是治疗骨缺损的一种很有前途的策略。然而,这种方法的治疗效果不仅取决于EMSCs的生物学特性,还取决于支架的物理化学特性。特别是,支架的弹性模量起着至关重要的作用,但其对EMSCs生物学行为的影响尚不清楚。在这项研究中,我们构建了壳聚糖和聚己内酯的复合支架,使其弹性模量可调。我们研究了这些支架对体外培养的EMSCs的粘附、增殖和成骨分化的影响。通过早期和晚期成骨,首次确定了适合EMSC成骨分化的复合支架。此外,复合支架通过piezo1/YAP信号传导促进EMSCs成骨分化。最后,我们证明了负载EMSCs的复合支架最终促进了大鼠颅骨模型的再生。这些发现为emsc负载支架在骨缺损治疗中的强大应用前景提供了有价值的见解。
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引用次数: 0
Design of an Injectable and Bioerodible Supramolecular Hydrogel as a Local Nucleic Acid Delivery System 一种可注射和生物可降解的超分子水凝胶作为局部核酸递送系统的设计
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c02686
Paola Grillo Coppola, , , Adrian Philipp Eckart Kromer, , , Monica Boffito*, , , Benjamin Winkeljann, , , Gianluca Ciardelli*, , and , Olivia M. Merkel*, 

Although RNA therapeutics hold great promise for treating different diseases, their administration across physiological barriers remains challenging. This study explores a supramolecular (SM), bioerodible, and injectable hydrogel, composed of an ad hoc synthesized Poloxamer 407-based poly(ether urethane) (PEU) and α-cyclodextrins (α-CDs), as a carrier for localized delivery of poly(β-amino ester) (PBAE) and siRNA polyplexes. Polyplexes assembled within α-CDs showed higher sizes (150–300 nm) and positive charges (+20 to +30 mV) compared to those in HEPES buffer (<100 nm, −20 to +20 mV). SM hydrogels, prepared by mixing aqueous solutions of PEU and α-CDs at final concentrations of 0.9–1.4 and 10% w/v, respectively, preserved thixotropic and self-healing characteristics after polyplex embedding. Intact polyplexes were released from the hydrogel over 48 h and showed efficient gene knockdown in phagocytic cells. These findings underscore the potential of SM hydrogels as gene delivery vehicles, premised upon their injectability and favorable release profiles.

尽管RNA疗法在治疗不同疾病方面有着巨大的希望,但它们跨越生理障碍的管理仍然具有挑战性。本研究探索了一种超分子(SM)、生物可降解和可注射的水凝胶,该水凝胶由特殊合成的基于poloxam407的聚醚氨基甲酸酯(PEU)和α-环糊精(α-CDs)组成,作为局部递送聚β-氨基酯(PBAE)和siRNA多聚物的载体。α-CDs内组装的复合物尺寸(150 ~ 300 nm)和正电荷(+20 ~ +30 mV)均高于HEPES缓冲液(<100 nm,−20 ~ +20 mV)。将PEU水溶液与α-CDs溶液以0.9 ~ 1.4 w/v和10% w/v的最终浓度混合制备的SM水凝胶,在复包后保持了触变性和自愈特性。完整的复合物在48小时内从水凝胶中释放出来,在吞噬细胞中显示出有效的基因敲除。这些发现强调了SM水凝胶作为基因传递载体的潜力,前提是其可注射性和良好的释放特性。
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引用次数: 0
Mechanical and Fireproof Behaviors of Ammonium Polyphosphate Particles-Filled Shear-Stiffening Gels 聚磷酸铵颗粒填充剪切增强凝胶的力学和防火性能
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c03185
Hong Chen, , , Min Sang*, , , Yan Li, , , Shuai Liu, , , Shilong Duan, , , Tongxin Nie, , , Jianpeng Wu, , , Yucheng Pan, , and , Xinglong Gong*, 

The threats posed by flame burning and falling debris during fires are immense, making the development of flame-retardant and impact-resistant protective devices an urgent necessity. By employing particle reinforcement technology, ammonium polyphosphate (APP) particles were introduced into the shear-stiffening gel (SSG). The results of rheological experiments demonstrate that the SSG filled with APP particles (SSG@APP) can significantly enhance the storage modulus (G′) of the matrix SSG. The Prony series model effectively predicted SSG@APP’s storage modulus-frequency curve (R2 > 0.99). The shear stress–strain curve of SSG@APP demonstrates a high degree of consistency with the rate-dependent Cowper-Symonds model. Regarding impact protection, SSG@APP can dissipate 82% of the impact force under the condition of an impact height reaching 20 cm, which mainly stems from the shear-stiffening effect. When SSG is filled with 40% APP particles, the material can meet the V-0 vertical burning standard and has a measured limiting oxygen index (LOI) value of 30%. The total heat release (THR) values of SSG and SSG@APP were measured as 81 and 54 MJ/m2, respectively, indicating that SSG@APP exhibits superior flame-retardant properties. Therefore, SSG@APP is not only highly suitable for manufacturing wearable protective devices but also effective in safeguarding fragile/flammable items.

火灾中火焰燃烧和掉落碎片造成的威胁是巨大的,因此开发阻燃和耐冲击防护装置是迫切需要的。采用颗粒增强技术,将聚磷酸铵(APP)颗粒引入剪切增强凝胶(SSG)中。流变学实验结果表明,填充APP颗粒(SSG@APP)的SSG可以显著提高基体SSG的存储模量(G′)。proony序列模型有效预测了SSG@APP的存储模量-频率曲线(R2 > 0.99)。SSG@APP的剪应力-应变曲线与速率相关的Cowper-Symonds模型具有高度的一致性。在冲击防护方面,SSG@APP在冲击高度达到20 cm的情况下,可以耗散82%的冲击力,这主要源于剪切加筋效应。当SSG填充40% APP颗粒时,材料可满足V-0垂直燃烧标准,实测极限氧指数(LOI)值为30%。SSG和SSG@APP的总放热(THR)值分别为81和54 MJ/m2,表明SSG@APP具有较好的阻燃性能。因此,SSG@APP不仅非常适合制造可穿戴防护设备,而且在保护易碎/易燃物品方面也很有效。
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引用次数: 0
Design and Synthesis of Epoxidized Hemicellulose Polyether from Viscose Fiber Waste as Efficient Plasticizer for Ethyl Cellulose 以粘胶纤维废料为原料设计合成环氧化半纤维素聚醚高效增塑剂
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c02547
Wen Sun, , , Yuting Ma, , , Ruihao Zhang, , , Gang Zhang, , , Jihuai Tan*, , and , Xinbao Zhu, 

Ethyl cellulose (EC) has been widely used in pharmaceutical and food packaging aspects due to its biodegradability and antimicrobial properties; however, it suffers from excessive brittleness, which must be plasticized to meet the requirement of industry. Herein, hemicellulose polyether glycidyl ether (EPPG) was developed as a plasticizer for EC using viscose waste liquor as feedstock through etherification and epoxidation. When 40 wt % EPPG (based on the weight of EC) was blended with EC, the elongation at break was increased from 3.0% (Neat EC) to 54.5% (EC/EPPG), while the glass transition temperature of EC/EPPG decreased from 137.5 °C (Neat EC) to 73.1 °C, which were better than those of EC plasticized by 40 wt % DOP (dioctyl phthalate) (EC/DOP). Comprehensive characterization through XRD, FT-IR spectroscopy, and quantum chemical calculations provides molecular-level evidence of strong intermolecular interactions between EPPG and the EC matrix, imparting excellent compatibility and plasticization. The EPPG-plasticized EC films exhibit decent stability characteristics, showing only 15.5% mass loss in n-hexane migration tests and maintaining thermal stability up to 276.9 °C (T5%). In contrast, the migration rate of EC/DOP films is as high as 25.0%, and the T5% is only 254.2 °C. This work represents a significant advancement in sustainable material design, simultaneously addressing two critical challenges: the valorization of viscose waste stream components and the development of high-performance, biobased alternatives to conventional plasticizers.

乙基纤维素(EC)因其可生物降解性和抗菌性而广泛应用于制药和食品包装领域;但其脆性过大,必须进行塑化处理才能满足工业要求。以粘胶废液为原料,经醚化和环氧化反应,研制了半纤维素聚醚缩水甘油酯(EPPG)作为EC增塑剂。当40 wt %的EPPG(基于EC的重量)与EC共混时,断裂伸长率从3.0%(纯EC)提高到54.5% (EC/EPPG), EC/EPPG的玻璃化转变温度从137.5℃(纯EC)降低到73.1℃,优于40 wt % DOP(邻苯二甲酸二辛酯)(EC/DOP)增塑的EC。通过XRD, FT-IR光谱和量子化学计算的综合表征提供了EPPG与EC基质之间强分子间相互作用的分子水平证据,赋予了优异的相容性和塑化性。eppg塑化的EC膜表现出良好的稳定性,在正己烷迁移测试中质量损失仅为15.5%,热稳定性高达276.9°C (T5%)。相比之下,EC/DOP薄膜的迁移率高达25.0%,T5%仅为254.2℃。这项工作代表了可持续材料设计的重大进步,同时解决了两个关键挑战:粘胶废物流成分的增值和传统增塑剂的高性能、生物基替代品的开发。
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引用次数: 0
Thermochromic PNIPAM/CMC/PEG Smart Window with Enhanced Light Regulation Performance 具有增强光调节性能的热致变色PNIPAM/CMC/PEG智能窗
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c02800
Yunhao Bao, , , Xiangrui Guo, , , Jiabao Zheng, , , Pinghou Sheng, , , Shilong Wang, , , Tianyi Wang, , , Yingcai Wu, , , Ziyuan Liu*, , and , Yun Ding*, 

Color-changing materials make up a category of smart materials capable of exhibiting chromatic transitions in response to environmental stimuli. Certain thermochromic materials exhibit tunable optical transmittance during chromatic transitions, allowing for dynamic modulation of solar radiation in energy-efficient window applications. In this work, we develop a low-cost thermochromic poly(N-isopropylacrylamide)/carboxymethyl cellulose sodium/poly(ethylene glycol) (PCP) composite, achieving excellent light modulation and indoor temperature regulation capabilities. The introduction of CMC and PEG significantly enhanced the uniform dispersion of PNIPAM, thereby endowing the material with a highly efficient transition from transparent to opaque. Meanwhile, the results show that the PNIPAM/CMC/PEG smart window has high luminous modulation (ΔTlum = 99.20%) with approximately 100% luminous transmission (Tlum = 99.29%) at 25 °C and approximately 0% transmission (Tlum = 0.09%) at 35 °C. Additionally, the smart window demonstrated long-term stability in dynamic transparent–opaque transitions and a low transition temperature of 30.9 °C. Therefore, the proposed composite presents several advantages, including high efficiency, low cost, and easy scalability, offering new insights into the design and fabrication of smart windows and other smart materials.

变色材料是一类智能材料,能够根据环境刺激表现出颜色的变化。某些热致变色材料在色过渡期间表现出可调谐的光学透射率,允许在节能窗口应用中对太阳辐射进行动态调制。在这项工作中,我们开发了一种低成本的热致变色聚(n -异丙基丙烯酰胺)/羧甲基纤维素钠/聚乙二醇(PCP)复合材料,实现了出色的光调制和室内温度调节能力。CMC和PEG的引入显著增强了PNIPAM的均匀分散,从而使材料从透明到不透明的高效过渡。同时,结果表明,PNIPAM/CMC/PEG智能窗具有较高的发光调制(ΔTlum = 99.20%),在25°C时透光率约为100% (Tlum = 99.29%),在35°C时透光率约为0% (Tlum = 0.09%)。此外,该智能窗口在动态透明-不透明转变中表现出长期稳定性,转变温度低至30.9°C。因此,所提出的复合材料具有效率高、成本低、易于扩展等优点,为智能窗户和其他智能材料的设计和制造提供了新的见解。
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引用次数: 0
Low-Loss Poly(Ester Imides) with Ultralow Dissipation Factor and Water Absorption via Sterically Pendant Group Designs 低损耗聚(酯亚胺)超低耗散系数和吸水性通过立体垂基团设计
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c03348
Yu Liu, , , Yu-Che Chen, , , Nai-Wen Kang, , , Jyh-Long Jeng, , , Yan-Cheng Lin*, , and , Wen-Chang Chen*, 

In this study, a series of high-performance polyimide (PI) films with low dielectric constant (Dk), ultralow dissipation factor (Df), and low water absorption (WA) are successfully developed through a dual-site molecular engineering strategy that couples steric hindrance with ester-linkage rigidity within the diamine framework. This synergistic design not only modulates intermolecular packing but also establishes a cooperative balance between backbone rigidity and free volume, enabling the simultaneous suppression of dielectric loss and moisture stability. Two aromatic ester-linkage diamines bearing phenyl and norbornyl side groups were synthesized and polymerized with three structurally distinct dianhydrides to systematically investigate their effects on the dielectric, thermal, and water absorption properties of the PIs. Experimental results unequivocally demonstrate that the combination of bulky norbornyl substituents and rigid ester-linkage PIs markedly restricts dipolar relaxation and suppresses intermolecular hydrogen bonding, leading to record-low Df and WA. In addition, a nonpolar and flexible alicyclic dimer diamine was incorporated to further enhance free volume and mechanical toughness while reducing the overall density of polarizable units. Among the resulting formulations, the optimal PI exhibits a highly balanced performance profile, achieving a low Dk (<3), ultralow Df (<0.0020), high glass transition temperature (>350 °C), low coefficient of thermal expansion (25 ppm/°C), and excellent moisture resistance (WA < 0.3%). Notably, the optimal PI simultaneously achieves the lowest Dk1/2.Df at 10 GHz and WA values reported to date. These findings establish that the cooperative combination of steric hindrance, ester-linkage rigidity, and flexible hydrophobic diamine segments constitutes a powerful molecular design platform to overcome the conventional trade-off among dielectric loss, moisture resistance, and mechanical toughness, offering a promising platform for next-generation 5G and high-frequency electronic packaging applications.

在本研究中,通过双位点分子工程策略,成功开发了一系列具有低介电常数(Dk)、超低耗散因子(Df)和低吸水率(WA)的高性能聚酰亚胺(PI)薄膜,该策略将空间位阻与酯链刚性耦合在二胺框架内。这种协同设计不仅可以调节分子间的堆积,还可以在骨架刚度和自由体积之间建立协同平衡,从而同时抑制介电损耗和水分稳定性。以苯基和降冰片基为侧基,合成了两种芳香酯链二胺,并与三种结构不同的二酐进行了聚合,系统地研究了它们对pi介电、热和吸水性能的影响。实验结果明确表明,体积庞大的降冰片基取代基和刚性酯链pi的结合明显限制了偶极弛豫,抑制了分子间氢键,导致Df和WA创历史新低。此外,加入非极性柔性脂环二聚体二胺,进一步提高了自由体积和机械韧性,同时降低了极化单元的总密度。在所得到的配方中,最佳PI具有高度平衡的性能,实现了低Dk (<3),超低Df (<0.0020),高玻璃化转变温度(>350 °C),低热膨胀系数(25 ppm/°C)和优异的耐湿性(WA < 0.3%)。值得注意的是,最优PI同时达到最低的Dk1/2。迄今为止报告的10千兆赫的Df和WA值。这些发现表明,位阻、酯链刚性和柔性疏水二胺段的协同组合构成了一个强大的分子设计平台,可以克服介电损耗、防潮性和机械韧性之间的传统权衡,为下一代5G和高频电子封装应用提供了一个有前途的平台。
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引用次数: 0
Evolved Gas Analysis–Mass Spectrometry Exposes Polymer Network Structures 演化气体分析-质谱法暴露聚合物网络结构
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c03583
Derek B. Dwyer*, , , Nidia C. Gallego, , , Jisue Braatz, , , Joshua T. Damron, , , Logan T. Kearney, , , J. L. Niedziela, , and , Andrew Miskowiec, 

Polymer network structures in epoxy thermosets play an important role in the final thermoset material properties. However, analytical characterization of these network structures is difficult due to their amorphous nature. In this work, the application of evolved gas analysis–mass spectrometry (EGA-MS) to characterize the polymer network structures of bisphenol A (BPA)-based thermosets is demonstrated. Analytical characterization of the polymer network structures is accomplished by monitoring the Product-Specific Kinetics (PSK) of BPA monomer formation during thermal degradation investigations. We relate observed differences in the activation energy (Ea) of BPA monomer formation to the local packing environment around the BPA monomer units within the polymer network. Variations in the local environment related to the polymer networks manifest qualitatively as broadening in the thermal profile of the BPA monomer evolution and quantitatively as changes in the activation energy (Ea). Three BPA thermoset formulations were investigated; two amine-cured thermoset with 4,4′-diaminodiphenylmethane (DDM) or poly(propylene glycol) bis(2-amino-propyl ether) (PPG400) and a homopolymerized thermoset via curing with Epikure 3253 catalyst (3253). Results revealed that the 3253 thermoset contained two distinct packing densities in the polymer network, while DDM and PPG400 thermosets had uniform distributions of packing densities. Results from the DDM thermoset revealed a gradually decreasing Ea, while the apparent Ea of PPG400 was consistent over the entire degradation. These differences in Ea were concluded to stem from the flexibility of the corresponding polymer networks and the ability of the network components to rearrange and occupy formed voids. Due to the minimal sample required for analysis (100–200 μg), this EGA-MS technique has great potential for postproduction evaluation of composite parts to identify changes in the polymer networks from use and aging, which could signal compromised performance.

环氧热固性材料中的聚合物网络结构对热固性材料的最终性能起着重要的作用。然而,由于这些网络结构的无定形性质,分析表征是困难的。在这项工作中,应用演化气相分析-质谱(EGA-MS)来表征双酚A (BPA)基热固性聚合物的聚合物网络结构。聚合物网络结构的分析表征是通过监测热降解过程中BPA单体形成的产物特异性动力学(PSK)来完成的。我们将观察到的BPA单体形成活化能(Ea)的差异与聚合物网络中BPA单体单元周围的局部包装环境联系起来。与聚合物网络相关的局部环境的变化定性地表现为BPA单体演化的热剖面的拓宽,定量地表现为活化能(Ea)的变化。研究了三种双酚a热固性配方;两种胺固化热固性材料为4,4′-二氨基二苯基甲烷(DDM)或聚(丙二醇)双(2-氨基丙基醚)(PPG400),一种均聚热固性材料为Epikure 3253催化剂(3253)固化。结果表明,3253热固性聚合物网络具有两种不同的填充密度,而DDM和PPG400热固性聚合物网络具有均匀的填充密度分布。DDM热固性材料的Ea值逐渐减小,而PPG400的表观Ea值在整个降解过程中保持一致。Ea的这些差异源于相应聚合物网络的灵活性以及网络组分重新排列和占据形成空隙的能力。由于分析所需的样品最少(100-200 μg),这种EGA-MS技术在复合材料零件的后期评估中具有很大的潜力,可以识别使用和老化过程中聚合物网络的变化,这些变化可能表明性能受损。
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引用次数: 0
Recycling Commodity Plastic Waste for Vat Photopolymerization 3D Printing of High-Performance Polymeric Composites 回收商品塑料废料用于高性能聚合物复合材料的还原光聚合3D打印
IF 4.7 2区 化学 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-11-25 DOI: 10.1021/acsapm.5c02101
Farzad Gholami, , , Mingzhe Li, , , Alvaro Hucker, , , Summer Clark, , , Frédéric Demoly, , , Kun Zhou, , and , Hang Jerry Qi*, 

Recycling plastic waste is crucial for reducing environmental harm and conserving resources. However, current methods face challenges, such as the need to sort different polymers, limited compatibility across plastic types, and reliance on hazardous chemicals in chemical recycling. This study introduces a sustainable additive manufacturing approach by repurposing commonly discarded thermoplastics, including polylactic acid (PLA), polyamide (PA), polypropylene (PP), polyethylene terephthalate (PET), and 3D-printed thermosets, as feedstock for digital light processing (DLP) 3D printing. Using cryogenic milling, these polymers are transformed into fine powders and incorporated into a photocurable resin to create polymeric composites. The addition of solid plastic particles presents two main challenges: increased resin viscosity and UV light blocking. These issues affect both printability and mechanical performance. To address viscosity, a heated vat system maintains the resin at ∼55 °C, improving flow without compromising the process. Additionally, UV light is blocked during photopolymerization, leading to incomplete curing and a 50% reduction in modulus compared to neat resin. A dual-curing approach mitigates this by combining UV-curing via a photoinitiator with thermal annealing via a thermal initiator, ensuring full polymerization and restoring mechanical strength. This strategy yields an ∼250% increase in modulus for high-loading samples, aligning with theoretical predictions. The study demonstrates broad applicability across various powder–resin combinations, highlighting its adaptability in diverse material contexts. Overall, this work establishes a pathway for incorporating a wide range of recycled plastics into high-performance 3D-printed composites, advancing both the sustainability and the functional potential of additive manufacturing.

回收塑料废物对减少环境危害和节约资源至关重要。然而,目前的方法面临着挑战,例如需要对不同的聚合物进行分类,塑料类型之间的兼容性有限,以及在化学回收中依赖危险化学品。本研究介绍了一种可持续的增材制造方法,通过重新利用常见的废弃热塑性塑料,包括聚乳酸(PLA)、聚酰胺(PA)、聚丙烯(PP)、聚对苯二甲酸乙二醇酯(PET)和3D打印热固性塑料,作为数字光处理(DLP) 3D打印的原料。使用低温铣削,这些聚合物被转化成细粉末,并加入到光固化树脂中,以创建聚合物复合材料。固体塑料颗粒的添加提出了两个主要挑战:树脂粘度增加和紫外线阻挡。这些问题影响印刷适性和机械性能。为了解决粘度问题,加热的大桶系统将树脂保持在~ 55°C,在不影响工艺的情况下改善流动性。此外,在光聚合过程中,紫外光被阻挡,导致固化不完全,与纯树脂相比,模量降低50%。双固化方法通过结合光引发剂的紫外线固化和热引发剂的热退火来缓解这一问题,确保充分聚合并恢复机械强度。该策略可使高负载样品的模量增加~ 250%,与理论预测一致。该研究证明了各种粉末-树脂组合的广泛适用性,突出了其在不同材料背景下的适应性。总的来说,这项工作为将广泛的再生塑料纳入高性能3d打印复合材料建立了一条途径,促进了增材制造的可持续性和功能潜力。
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ACS Applied Polymer Materials
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