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Ex situ online monitoring: application, challenges and opportunities for biopharmaceuticals processes 非原位在线监测:生物制药工艺的应用、挑战和机遇
Pub Date : 2014-08-07 DOI: 10.4155/PBP.14.22
Paul Kroll, P. Sagmeister, Wieland N Reichelt, L. Neutsch, Tobias Klein, C. Herwig
Monitoring of bioprocesses, especially biopharmaceutical production processes, is of utmost importance to ensure constant product quality and availability. Economical bioprocess development depends on time-efficient process development, aiming for in-depth understanding of the bioprocess and its critical parameters. Online monitoring of bioprocesses allows the assessment and processing of critical process data in real time. This is a prerequisite to permit real-time process management. Various devices for automated sampling and analysis, as well as data analysis and processing, have emerged over the last decade. In this review, we will cover the most important developments and novelties in the field of bioprocess monitoring from a methodological point of view. We focus on consolidation and processing of big amounts of data generated during a bioprocess and discuss how the proper interaction of hardware and software will improve bioprocess monitoring and control in the future.
监测生物过程,特别是生物制药生产过程,对于确保持续的产品质量和可用性至关重要。经济的生物工艺开发依赖于时间效率的工艺开发,旨在深入了解生物工艺及其关键参数。生物过程的在线监测允许实时评估和处理关键过程数据。这是允许实时流程管理的先决条件。在过去十年中,出现了各种用于自动采样和分析以及数据分析和处理的设备。在这篇综述中,我们将从方法学的角度介绍生物过程监测领域最重要的发展和创新。我们专注于生物过程中产生的大量数据的整合和处理,并讨论硬件和软件的适当交互如何改善未来的生物过程监测和控制。
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引用次数: 12
Biopharmaceutical manufacturing and flexible design: what does the future hold? 生物制药制造和柔性设计:未来会怎样?
Pub Date : 2014-08-07 DOI: 10.4155/PBP.14.20
Joseph Mclaughlin, A. Banerjee
The biopharmaceutical manufacturer of the future is nimble by design to rapidly adapt to new products and improved processes. The facility is primed with technical proficiency to anticipate consequences of process improvements, characterization of their current capabilities, flexibility to rapidly introduce new technology and expertise to mitigate risk. Recombinant protein manufacturing to date has primarily been orientated for timely delivery of exclusive large-volume products, ‘blockbusters’ to patients with access to the highest standard of care. Process development for the most part has focused on the regulatory requirements for quality, safety and efficacy. Thus, manufacturing science has evolved around issues such as elimination of animal-derived products, extractable leachables, and process qualification for viral and prion safety. Process development has achieved culture titers and recovery yields needed for a commercially viable process [1]. Thus, in the interest of speed to market, single-product facilities were built and more complex manufacturing efficiency issues were given secondary consideration. The future of recombinant protein products will include biosimilars, regional manufacturing and smaller volume, specialized products in multiproduct facilities, as biopharmaceutical manufactures strive to deliver drugs to a more diverse patient population at cheaper cost. As with most maturing industries, manufacturing efficiency will become more important. The biotechnology facility of the future will probably not be a ‘green field’ new installation. It could be an existing facility owned by a biopharmaceutical manufacturer, a facility acquired through merger or acquisition, or one rented from a contract manufacturing organization. It will probably be a hybrid with a layout suitable for single-use equipment, and piping and utilities for installed stainless steel equipment with reduced clean-inplace (CIP) and steam-in-place (SIP) systems [2]. Selection of the facility will depend on modifications required, portfolio of products manufactured and the new process fit. Facility modification will continue with adjacent areas such as warehouses and lobbies being added to the clean area of the facility and closed systems being installed in uncontrolled space. In addition, the demand for each product and facility staffing will often determine the best value along with the process flow diagram and regulatory requirements. Equipment selection to optimize return on investment will require analysis of each unit operation. For example, selecting a new bioreactor would need consideration of at least three options: single-use plastic, automated stainless steel or hybrid stainless steel surrounded by single-use auxiliary equipment to simplify CIP and SIP. For a multiproduct facility, each option will need analysis of the capital, component, raw material and utility costs for four operating modes: production, turnaround between batches, product changeovers
未来的生物制药制造商在设计上是灵活的,可以迅速适应新产品和改进的工艺。该设施具备熟练的技术,可以预测过程改进的结果,描述其当前能力,灵活地快速引入新技术和专业知识,以降低风险。迄今为止,重组蛋白生产主要面向及时交付独家大批量产品,为患者提供最高标准的护理。工艺开发大部分集中在质量、安全性和有效性的法规要求上。因此,制造科学已经围绕诸如消除动物源性产品、可提取浸出物以及病毒和朊病毒安全的工艺资格等问题发展起来。工艺开发已经达到了商业上可行的工艺所需的培养滴度和回收率。因此,为了加快上市速度,建立了单一产品设施,并将更复杂的制造效率问题置于次要地位。随着生物制药制造商努力以更低的成本向更多样化的患者群体提供药物,重组蛋白产品的未来将包括生物仿制药、区域生产和小批量、多产品设施中的专门产品。与大多数成熟行业一样,制造业效率将变得更加重要。未来的生物技术设施可能不会是一个“绿地”的新装置。它可以是生物制药制造商拥有的现有设施,通过合并或收购获得的设施,或者从合同制造组织租用的设施。它可能是一个混合结构,适合一次性设备,管道和公用设施安装不锈钢设备,减少就地清洁(CIP)和就地蒸汽(SIP)系统[2]。工厂的选择将取决于所需的修改、生产的产品组合和新工艺的适用性。设施改造将继续进行,相邻区域如仓库和大堂将被添加到设施的洁净区,封闭系统将被安装在非受控空间。此外,对每个产品和设施人员配备的需求通常将与流程流程图和法规要求一起决定最佳价值。设备的选择,以优化投资回报将需要分析每个单元的操作。例如,选择一个新的生物反应器将需要考虑至少三种选择:一次性塑料,自动化不锈钢或混合不锈钢包围的一次性辅助设备,以简化CIP和SIP。对于多产品工厂,每个选项都需要分析四种操作模式的资本、组件、原材料和公用事业成本:生产、批次之间的周转、产品转换和闲置。对于一个每周5天轮班的工厂来说,最好的决策可能是不同的,因为它可以最大限度地减少设备周转时间,而对于一个24 × 7的工厂来说,可以完成CIP和SIP。生物制药制造和灵活的设计:未来会怎样?
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引用次数: 1
Manufacturing of viral vectors: part II. Downstream processing and safety aspects 病毒载体的制造:第二部分。下游加工和安全方面
Pub Date : 2014-08-07 DOI: 10.4155/PBP.14.15
O. Merten, M. Schweizer, P. Chahal, A. Kamen
Manufacturing of viral vectors comprises the generation of these vectors, which then have to be purified in order to meet the quality attributes required for further use as gene delivery systems. The first part of this article deals with the production of the most important viral vectors used in gene therapy protocols. In the second part, we briefly review the most current methods used for the purification of viral gene therapy products focusing on four viral vectors that have been the most extensively used in clinical trials: adenoviral, adeno-associated viral and lentiviral vectors. Traditionally, γ-retroviral vectors were not purified and clarified vectors containing culture supernatant was directly used for ex vivo gene therapy. The final section of this article reviews some of the basic biosafety considerations specific to the respective viral vectors.
病毒载体的制造包括这些载体的产生,然后必须对其进行纯化,以满足进一步用作基因传递系统所需的质量属性。本文的第一部分涉及基因治疗方案中使用的最重要的病毒载体的生产。在第二部分中,我们简要回顾了目前用于病毒基因治疗产品纯化的最新方法,重点介绍了在临床试验中应用最广泛的四种病毒载体:腺病毒、腺相关病毒和慢病毒载体。传统上,γ-逆转录病毒载体未经纯化,含有培养上清的澄清载体直接用于离体基因治疗。本文的最后一节回顾了一些基本的生物安全考虑具体到各自的病毒载体。
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引用次数: 28
Automated microbioreactor systems for pharmaceutical bioprocessing: profiling of seeding and induction conditions in high-throughput fermentations 用于制药生物处理的自动微生物反应器系统:高通量发酵中播种和诱导条件的分析
Pub Date : 2014-08-07 DOI: 10.4155/PBP.14.18
J. Hemmerich, F. Kensy
Introduction: Automated microbioreactor systems are designed for intensive bioprocess characterization. They facilitate reduction of development timelines without loss of valuable information. The RoboLector automated microbioreactor system was used for joint investigation of induction profiling and inoculation from seed cultures of different ages, which is only rarely recognized in literature for optimization. Results: The microbioreactor system allows reliable detection of growth phases and accurate inoculation procedures in combination with a true walk-away performance. Inocula taken from seed cultures resting in stationary growth phase for up to 10 h had no influence on induction profiling experiments, where late induction is preferred for maximum space-time-yield of recombinant enzyme production. Conclusion: The presented method allows for conduction of precise inoculation procedures and thus, for detailed studies on influential bioprocess parameters. The findings indicate that standardization in met...
自动化微生物反应器系统是为强化生物过程表征而设计的。它们有助于缩短开发时间,而不会丢失有价值的信息。利用RoboLector自动微生物反应器系统对不同年龄的种子进行诱导分析和接种的联合研究,这在文献中是很少被认可的。结果:微生物反应器系统可以可靠地检测生长阶段和准确的接种程序,并结合真正的走开性能。从静止生长阶段的种子培养中提取的接种物长达10小时,对诱导谱实验没有影响,在诱导谱实验中,为了最大的时空产量重组酶生产,晚诱导是首选。结论:本方法可以进行精确的接种程序,从而可以对影响生物过程的参数进行详细的研究。研究结果表明,met的标准化…
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引用次数: 7
Application of spectroscopic methods for monitoring of bioprocesses and the implications for the manufacture of biologics 光谱学方法在生物过程监测中的应用及其对生物制剂生产的影响
Pub Date : 2014-08-07 DOI: 10.4155/PBP.14.24
Nicholas R. Abu-Absi, R. Martel, A. M. Lanza, Stacey Clements, Michael C. Borys, Z. Li
The ability to monitor and control bioreactor processes is an integral component to the implementation of Process Analytical Technology and Quality by Design principles. Desirable attributes of monitoring methods include the ability to monitor multiple analytes in real time with little to no sample processing. Spectroscopic methods fit these criteria and significant advancements in their application have been made. However, implementation of these systems has been hampered by their complexity. Here, we present an overview of near IR, mid-IR, Raman and fluorescence spectroscopy technologies, and the steps taken to enable their implementation as effective bioprocess monitoring tools. Specific applications for monitoring of microbial and mammalian cell bioreactors, and screening and classification of raw materials are discussed.
监测和控制生物反应器过程的能力是过程分析技术和质量设计原则实施的一个组成部分。监测方法的理想属性包括实时监测多种分析物的能力,几乎没有样品处理。光谱学方法符合这些标准,并在应用方面取得了重大进展。然而,这些系统的实施因其复杂性而受到阻碍。在这里,我们介绍了近红外、中红外、拉曼和荧光光谱技术的概述,以及为使其成为有效的生物过程监测工具而采取的步骤。讨论了微生物和哺乳动物细胞生物反应器监测的具体应用,以及原料的筛选和分类。
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引用次数: 32
EuroSciCon meeting on bioprocess miniaturization: development and optimization 26 November 2013, London, UK 2013年11月26日,英国伦敦,欧洲生物科学会议生物工艺小型化:发展和优化
Pub Date : 2014-06-04 DOI: 10.4155/PBP.14.9
Fiona Pereira
The impetus to accelerate process development in the biopharmaceutical industry is driven by reducing costs and time to market. Shortening development times is critical to the success of the industry [1]. The miniaturization of bioprocessing assists in the generation of quantitative data, fast and efficiently. This helps inform bioprocess design and speeds translation to the manufacturing scale. The meeting reviewed individual operations in the bioprocess workflow highlighting the state-of-the-art in technology and research and innovation. A brief overview of the themes covered is discussed below.
生物制药行业加速工艺开发的动力来自于降低成本和缩短上市时间。缩短开发时间是行业成功的关键。生物处理的小型化有助于快速有效地生成定量数据。这有助于为生物工艺设计提供信息,并加快转化为生产规模。会议审查了生物工艺工作流程中的个别操作,突出了技术、研究和创新的最新进展。下面将简要概述所涵盖的主题。
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引用次数: 0
Report on 10th Annual bioProcess UK Conference 3–4 December 2013, London, UK 2013年12月3日至4日,英国伦敦,第10届年度bioProcess英国会议报告
Pub Date : 2014-06-04 DOI: 10.4155/PBP.14.10
A. Velayudhan, Andrew Davidson
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引用次数: 0
A high throughput ultra performance size exclusion chromatography assay for the analysis of aggregates and fragments of monoclonal antibodies 一种用于分析单克隆抗体聚集体和片段的高通量超性能尺寸排除色谱法
Pub Date : 2014-06-04 DOI: 10.4155/PBP.14.7
X. Mou, Xiaoyu Yang, Hong Li, A. Ambrogelly, D. Pollard
Background: Size exclusion chromatography (SEC) has been employed as an essential assay for aggregate characterization of in-process intermediates, release testing and stability studies of biologics (Q6B-ICH). Ultra-performance SEC (UP-SEC) that enables improved separation of different size species within a shorter running time than HP-SEC is highly desired. Results: We developed a 5-min UP-SEC assay based on BEH200 column for analysis of monoclonal antibodies on UPLC systems following screening of 13 different SEC columns. This UP-SEC assay has been evaluated with multiple antibody stability and in-process samples. The performance parameters including the resolution have been studied. Conclusion: This new UP-SEC method with 80% shorter running time has demonstrated better or equivalent separation efficiency than the HP-SEC method. This UP-SEC has been successfully implemented in bioprocess development and analytical testing.
背景:粒径排除色谱(SEC)已被用作生物制剂(Q6B-ICH)过程中中间体聚集特性、释放测试和稳定性研究的基本分析方法。超性能SEC (UP-SEC),能够在比HP-SEC更短的运行时间内改善不同大小物种的分离,是非常需要的。结果:在筛选了13种不同的SEC柱后,我们建立了一种基于BEH200柱的5分钟UP-SEC分析方法,用于UPLC系统上的单克隆抗体分析。这种UP-SEC分析已经用多种抗体稳定性和过程中样品进行了评估。研究了包括分辨率在内的性能参数。结论:与HP-SEC法相比,UP-SEC法的分离效率更高,运行时间缩短80%。该UP-SEC已成功应用于生物工艺开发和分析测试。
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引用次数: 10
A microfluidic approach to high throughput quantification of host cell protein impurities for bioprocess development 用于生物工艺开发的宿主细胞蛋白杂质高通量定量的微流体方法
Pub Date : 2014-06-04 DOI: 10.4155/PBP.14.12
J. Heo, X. Mou, Fengqiang Wang, J. Troisi, Christopher W Sandifer, S. Kirby, D. Driscoll, Suzanne Mercorelli, D. Pollard
Background: Analysis of process-related impurities is critical for the control of biopharmaceutical processes and the quality of final biological products. Residual impurities in monoclonal antibody products such as host cell proteins (HCPs) increase the risk of immunogenicity and may directly affect drug potency. Commonly used HCP ELISA often involves complicated sample preparation, lengthy operation, and large volumes of reagent. To overcome these challenges, a fully automated CHO HCP assay was developed using a microfluidic platform (MFP) system and compared with existing plate-based ELISA for quantification of HCP in monoclonal antibody purification intermediates. Results: The automated MFP based assay approach enabled an improved throughput (5–10-times faster), broader dynamic range (100-times) and decreased sample consumption, hands on time and duration for assay development compared with Tecan plate-based ELISA. Conclusion: The newly developed microfluidic assay demonstrated its advantages over pla...
背景:过程相关杂质的分析对生物制药过程的控制和最终生物制品的质量至关重要。宿主细胞蛋白(HCPs)等单克隆抗体产品中的残留杂质增加了免疫原性的风险,并可能直接影响药物效力。常用的HCP酶联免疫吸附法样品制备复杂,操作时间长,试剂量大。为了克服这些挑战,使用微流控平台(MFP)系统开发了全自动CHO HCP测定方法,并与现有的基于平板的ELISA法进行了比较,用于单克隆抗体纯化中间体中HCP的定量。结果:与基于Tecan板的ELISA相比,基于MFP的自动化检测方法提高了吞吐量(快5 - 10倍),更宽的动态范围(100倍),减少了样品消耗、手工时间和检测开发持续时间。结论:新开发的微流控法比常规方法更具有优势。
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引用次数: 8
The future for biosensors in biopharmaceutical production 生物传感器在生物制药生产中的未来
Pub Date : 2014-06-04 DOI: 10.4155/PBP.14.4
D. Bracewell, K. Polizzi
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引用次数: 2
期刊
Pharmaceutical bioprocessing
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