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Evaluation of high-cycle bending fatigue properties and fracture behaviors in AM60 magnesium alloy joints by friction welding AM60镁合金摩擦焊接接头高周弯曲疲劳性能及断裂行为评价
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-01 DOI: 10.1016/j.finmec.2025.100327
Ali Dadashi, Amin Asghaie, Mohammad Azadi
This study examines the microstructural and fatigue properties of AM60 magnesium alloy joints produced by rotary friction welding (RFW). Optical microscopy reveals significant microstructural changes, including grain refinement, reorientation of intermetallic phases, and redistribution of Mg17Al12 particles. The weld metal shows a dispersed needle-like intermetallic structure, while the heat-affected zone (HAZ) accumulates intermetallic phases at grain boundaries. Microhardness analysis indicates a high hardness value of 92.1 Hv at the weld interface, decreasing towards the base metal (BM) with hardness values between 50–60 Hv. Fatigue behavior studies demonstrate that higher interface angles reduce fatigue lifetime, with the 42° conical specimen showing the best performance. Fractography reveals a transgranular quasi-cleavage fracture mode, with cracks nucleating at the weld interface. Additionally, regression analysis was performed, and the suggested model was well-fitted. The study underscores the complex interplay of welding parameters, microstructure, and mechanical properties, offering insights for optimizing welding processes to enhance fatigue resistance of welded magnesium alloy joints.
研究了AM60镁合金旋转摩擦焊接接头的显微组织和疲劳性能。光学显微镜显示了显著的显微结构变化,包括晶粒细化、金属间相重定向和Mg17Al12颗粒的重新分布。焊缝金属呈分散的针状金属间组织,而热影响区(HAZ)在晶界处积聚了金属间相。显微硬度分析表明,焊缝界面处硬度较高,为92.1 Hv,向母材(BM)处硬度降低,硬度值在50 ~ 60 Hv之间。疲劳行为研究表明,较大的界面角会降低疲劳寿命,其中42°锥形试样的疲劳寿命表现最好。断口形貌显示为穿晶准解理断裂模式,裂纹在焊缝界面处形核。并进行回归分析,所得模型拟合良好。该研究强调了焊接参数、微观结构和力学性能之间复杂的相互作用,为优化焊接工艺以提高焊接镁合金接头的抗疲劳性能提供了见解。
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引用次数: 0
Bending deformation of polyethylene solid 聚乙烯固体的弯曲变形
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-07-17 DOI: 10.1016/j.finmec.2025.100324
Koh-hei Nitta, Sakina Tatsuta
The moduli obtained from the three-point bending tests for beam and plate specimens are apparently higher than the tensile Young’s modulus. For the beam specimen, a volumetric compression mode is observed in the inner zone of the bent specimen, whereas a uniaxial tension mode is observed in the outer zone. The flexural modulus in beam bending can be determined using the bimodular model, where the moduli of the innermost and outermost layers represent the bulk and tensile moduli, respectively. On the other hand, plate bending results in a strip-biaxial deformation during bending, with the bending modulus obtained from the cylindrical deformation. The principal factor influencing the flexural moduli of both specimens is the Poisson’s ratio.
梁和板三点弯曲试验得到的模量明显高于拉伸杨氏模量。对于梁试件,在弯曲试件的内区观察到体积压缩模式,而在外区观察到单轴拉伸模式。梁弯曲中的弯曲模量可以使用双模模型来确定,其中最内层和最外层的模量分别代表体积模量和拉伸模量。另一方面,板在弯曲过程中产生条形双轴变形,弯曲模量由圆柱形变形获得。影响两个试件抗弯模量的主要因素是泊松比。
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引用次数: 0
Experimental and numerical investigation of diagonally reinforced 3D-architected polymer honeycomb lattice structures fabricated via FDM using PLA 聚乳酸FDM制备斜向增强三维聚合物蜂窝晶格结构的实验与数值研究
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-07-13 DOI: 10.1016/j.finmec.2025.100322
Vigneshwaran Karupaiah , Venkateshwaran Narayanan , Elif Kaynak , Vigneshwaran Shanmugam , Oisik Das
This study introduces a novel hexagonal honeycomb lattice design incorporating integrated diagonal struts, developed to enhance compression strength and energy absorption in 3D-printed polymer structures. Five distinct lattice configurations were fabricated using polylactic acid (PLA) filament and evaluated through uniaxial compression testing. The results showed that Lattice 5, which features a hexagonal unit cell with diagonal struts from top left to bottom right, had the highest compression strength of 45.78 MPa and absorbed 14,406 J of energy. In comparison, Lattice 1, with a regular hexagonal unit cell, had 15 % lower compression strength and 20 % lower energy absorption. Analytical models based on honeycomb geometry and PLA material properties were used to predict how the structures would deform. Finite element analysis (FEA) was also conducted to study the deformation under dynamic loading, with Lattice 5 proving to be the most efficient design. The diagonal struts in Lattice 5 helped to redistribute the load more evenly, reducing stress concentrations and allowing for a more gradual deformation. The FEA results matched the experimental data closely, confirming the accuracy of the predictions. These findings offer useful insights for improving lattice structures for applications that require high performance in terms of both structural strength and energy absorption.
本研究介绍了一种新型的六角形蜂窝晶格设计,结合了集成的对角支柱,用于增强3d打印聚合物结构的抗压强度和能量吸收。用聚乳酸(PLA)长丝制备了五种不同的晶格构型,并通过单轴压缩测试对其进行了评价。结果表明,格子5的抗压强度最高,为45.78 MPa,吸收能量为14406 J。格子5为六角形单元格,从左上到右下为对角支撑;相比之下,晶格1具有正六边形单元胞,其抗压强度降低15%,能量吸收降低20%。基于蜂窝几何和PLA材料特性的分析模型被用来预测结构如何变形。有限元分析表明,格点式5是最有效的设计方案。格子5中的对角线支柱有助于更均匀地重新分配负载,减少应力集中,并允许更渐进的变形。有限元分析结果与实验数据吻合较好,证实了预测的准确性。这些发现为改进晶格结构的应用提供了有用的见解,这些应用在结构强度和能量吸收方面都需要高性能。
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引用次数: 0
Mechanobiology and mechanomedicine: Tuning the tension in the life 机械生物学和机械医学:调节生命中的紧张
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-28 DOI: 10.1016/j.finmec.2025.100321
Baohua Ji
Mechanobiology is now a widely accepted field of science at the interface of biology, medicine, engineering, and physics. Mechanomedicine, however, is an emerging field of diagnosing and treating diseases based on the knowledge obtained from mechanobiological studies. It proposes a new concept of diagnosis and treatment of diseases using the mechanical concept, theories, and approaches. But the question how we employ the mechanical factors to diagnose and treat the diseases is far from being addressed. Here, based on our recent studies on the tensional homeostasis, we try to give some clues for the endeavor of answering these questions. Diseases are thought as the results of significant deviation of function/structure of life from the corresponding homeostasis at different length scales, including the tensional homeostasis. If we can properly tune the value of tension in the living organisms, then it creates a new way of treating the diseases.
机械生物学现在是一门被广泛接受的科学领域,它是生物学、医学、工程学和物理学的交叉领域。然而,机械医学是一个基于机械生物学研究获得的知识来诊断和治疗疾病的新兴领域。它提出了一种运用力学概念、理论和方法进行疾病诊断和治疗的新概念。但是,我们如何利用机械因素来诊断和治疗这些疾病的问题还远远没有得到解决。在此,基于我们最近对紧张内稳态的研究,我们试图为回答这些问题提供一些线索。疾病被认为是生命的功能/结构在不同长度尺度上显著偏离相应的内稳态的结果,包括张力内稳态。如果我们能适当调整生物体的张力值,就能创造一种治疗疾病的新方法。
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引用次数: 0
Co-rotational 3D shell element using quaternion algebra to account for large rotations: Static and dynamic applications 共旋转三维壳单元使用四元数代数,以说明大旋转:静态和动态应用
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-25 DOI: 10.1016/j.finmec.2025.100315
Stéphane Grange, David Bertrand
This paper presents a new co-rotational shell element based on quaternion algebra as a means of parameterizing large rotations. The co-rotational framework is suitable for beam or shell elements and has been extensively studied in the literature. It is based on a decomposition between rigid body motion and local displacements that generate deformation.
The advantage of this framework lies in the fact that the internal element defined in the co-rotational frame can be derived from a library of elements (possibly in small or large deformations and even with material nonlinearities).
The present formulation constitutes an extension of a previous work devoted to a beam finite element using quaternion algebra and applied to shell finite elements. Quaternion algebra is used throughout the kinematic chain, and such parameterization offers an alternative to classical co-rotational formulations. The model is developed within the framework of incremental rotation formulations. Once the decomposition between rigid body motion and local displacements has been performed, the principle of virtual work is introduced to calculate the element response projected onto large displacements and rotations.
The adopted methodology is then exposed for a three-node triangular shell element. For the sake of simplicity and to demonstrate the capabilities of the co-rotational frame with quaternions, DKT (bending) and OPT (membrane) triangular shell elements with small strains are chosen as the internal element.
One of the main advantages of using quaternions for parameterization lies in their efficiency for dynamic applications, as they allow for a relative straightforward computation of gyroscopic terms. The numerical simulations show a stable mechanical energy of the systems and a good numerical stability.
Ten distinct static and dynamic numerical applications are also presented and compared to the literature.
本文提出了一种新的基于四元数代数的共旋转壳元,作为参数化大旋转的一种手段。共转框架适用于梁或壳单元,在文献中得到了广泛的研究。它是基于刚体运动和产生变形的局部位移之间的分解。这种框架的优点在于,在共旋转框架中定义的内部单元可以从单元库中推导出来(可能是小变形或大变形,甚至是材料非线性)。目前的公式构成了以前的工作的延伸,专门用于梁有限元使用四元数代数,并适用于壳有限元。四元数代数在整个运动链中使用,这种参数化提供了经典共旋转公式的替代方案。该模型是在增量旋转公式的框架内开发的。一旦进行了刚体运动和局部位移的分解,就引入虚功原理来计算大位移和大旋转上的单元响应。采用的方法,然后暴露为一个三节点三角形壳单元。为了简单起见,也为了展示四元数共旋转框架的能力,我们选择了具有小应变的DKT(弯曲)和OPT(膜)三角形壳单元作为内单元。使用四元数进行参数化的主要优点之一在于它们对动态应用的效率,因为它们允许相对直接的陀螺仪项计算。数值模拟结果表明,系统具有稳定的机械能和良好的数值稳定性。十种不同的静态和动态数值应用也提出和比较文献。
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引用次数: 0
Transverse vibration of an axially compressed bar with dry friction at its ends 轴向压缩杆的横向振动,其两端有干摩擦
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-15 DOI: 10.1016/j.finmec.2025.100320
Francisco J. Nieves , Ana Bayón , Félix Salazar , Francisco Gascón
The transverse vibration of a bar is studied by applying the Bernoulli-Euler beam theory. The bar is placed between the platens of a hydraulic press that applies compressive stress. When the bar vibrates, its ends slide over the platens with dry friction. Boundary conditions appropriate to the existence of friction are proposed. Once the homogeneous equation of motion is solved analytically, a particular solution is obtained through elementary trigonometric series. The sum of these solutions provides the general solution that shows the movement of all the bar points. The movement is divided into successive stages. The displacement of the bar points as a function of time is calculated numerically. It is demonstrated that there is a sudden change in the shape of vibrating when a specific number of semi-oscillations is reached, going from a behaviour of sliding ends to another of fixed ends. Criteria are proposed to estimate the circumstances in which the partial stop of the vibration occurs, as well as a change in the vibration mode and its frequency.
应用伯努利-欧拉梁理论研究了杆的横向振动。该杆置于施加压应力的液压机的压板之间。当棒子振动时,它的两端在板子上滑动,产生干摩擦。提出了适合于摩擦存在的边界条件。齐次运动方程一经解析求解,便可通过初等三角级数得到其特解。这些解的总和提供了显示所有杆点运动的一般解。这个运动被分成连续的阶段。用数值方法计算了杆点位移随时间的变化规律。结果表明,当达到一定数量的半振荡时,振动的形状会突然发生变化,从滑动端的行为转变为另一种固定端的行为。提出了估计振动发生部分停止的情况以及振动模式和频率变化的准则。
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引用次数: 0
Investigation of creep-fatigue interaction in steam turbine rotor 汽轮机转子蠕变-疲劳相互作用研究
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-01 DOI: 10.1016/j.finmec.2025.100314
Hussain Gharehbaghi, Mehdi Aghaei
In this research, the strength analysis and life evaluation of a steam turbine rotor were studied. The effects related to low cycle fatigue and creep were investigated according to ASME BPVC SECTION III-NH. For this purpose, numerical analyses were performed considering transient and steady-state thermal and mechanical loadings. Transient response was used to obtain temperature, stress, and strain distributions as functions of time in low-cycle fatigue analysis, and steady-state response was used for the evaluation of creep effects. Finally, the number of allowed Equivalent Operating Hours (EOH) was determined. Using this method, the turbine start-up curves were modified in such a way that the life provided for the turbine is in the safe area and the fastest possible start-up occurs.
本文对某汽轮机转子进行了强度分析和寿命评估。根据ASME BPVC SECTION III-NH,研究了低周疲劳和蠕变的相关影响。为此,进行了考虑瞬态和稳态热载荷和机械载荷的数值分析。在低周疲劳分析中,瞬态响应用于获得温度、应力和应变随时间的分布,稳态响应用于评估蠕变效应。最后,确定了允许的等效工作小时数(EOH)。利用该方法,对涡轮启动曲线进行了修正,使涡轮提供的寿命处于安全范围内,并以最快的速度启动。
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引用次数: 0
Seasonal mechanical behaviour of Elymus spec. for the assessment of ecosystem services 用于生态系统服务评价的羊草品种的季节力学行为
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-01 DOI: 10.1016/j.finmec.2025.100313
Qiyue Liu , Jintian Liu , Steven Kutschke , Viktoria Kosmalla , David Schürenkamp , Nils Goseberg , Markus Böl
Wave attenuation by vegetation, such as in salt marshes or on coastal dunes, is an environmentally friendly measure for erosion control and coastal protection. A particular factor here is the seasonal variation, both on the plant side and on the wave side. Plants have different mechanical properties and physiology (including morphology, cellular and molecular characteristics) depending on the season. Mechanical experiments are essential to better evaluate the erosion protection provided by coastal vegetation depending on the season, and to generate mechanical properties for corresponding simulations that can predict the vegetation’s resistance to waves, which in turn would enable optimised planting. For this purpose, different bending experiments were performed on salt marsh culm sections collected at different times in the year. Based on the cross-sectional morphology and force–deflection curves, the non-linear structural and material behaviour of the culm section is obtained using the inverse finite element method. The results show that the upper part of the grass culm behaves much more softly than the middle and lower parts, while the culm has a much stiffer material behaviour in winter (March) than in summer (June and September). In addition, this study found a negative correlation between Young’s modulus and second moment of inertia, suggesting an adaptive trade-off between structural and material properties under different growth conditions. The data obtained are important for a general understanding of the seasonal behaviour of salt marsh vegetation. On the other hand, they are particularly valuable for modelling of coastal erosion, vegetation patches or culm-fluid interactions.
盐沼或海岸沙丘等植被对波浪的衰减是一种控制侵蚀和保护海岸的环保措施。这里的一个特殊因素是季节变化,无论是在植物方面还是在波浪方面。植物在不同的季节具有不同的机械特性和生理(包括形态、细胞和分子特征)。机械实验对于更好地评估沿海植被根据季节提供的侵蚀保护至关重要,并为相应的模拟生成机械特性,从而可以预测植被对波浪的抵抗力,从而实现优化种植。为此,对一年中不同时间采集的盐沼秆段进行了不同的弯曲试验。基于横截面形貌和力-挠度曲线,采用逆有限元法得到了杆截面的非线性结构和材料特性。结果表明:在冬季(3月),草秆的上部比中部和下部柔软得多,而在夏季(6月和9月),草秆的材料行为要硬得多。此外,本研究发现杨氏模量与第二惯性矩之间存在负相关,表明在不同生长条件下结构和材料性能之间存在自适应权衡。所获得的数据对于了解盐沼植被的季节性行为具有重要意义。另一方面,它们对于模拟海岸侵蚀、植被斑块或植物-流体相互作用特别有价值。
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引用次数: 0
Sustainable passive vibration control of fuel cells on fluid structure interaction 基于流固耦合的燃料电池持续被动振动控制
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-05-01 DOI: 10.1016/j.finmec.2025.100316
Karthik Selva Kumar Karuppasamy , Brintha Ramachandran , Aruna Devi Karuppasamy , Balaji P․S․ , Krishna Kumar Jaiswal , Sangmesh B
A passive vibration control study has been carried out to understand the nature of fluid structure interaction on control rods. Further to identify the possible ways to preserve the structural integrity by isolating the impact of vibration. In regards, by employing multiple control tubes to assess the characteristics of induced vibration and flow dynamics over a fuel cell structures in different orientation at a subcritical Reynolds number (Re=18,685) has been proposed. An experimental and numerical investigation has been performed to understand the influence of control tubes over the test structure. The computational study has been performed by employing the Large Eddy Simulation technique to estimate the flow characteristics and it dynamics over the test structures. Similarly, the experimental investigation also focussed on understanding nature of control rods subjected fluid flow with an influence of control tubes. In this study nine different cases were taken into consideration for the better understanding on the proposed idea. It is mainly focussed on the amplitude response with respect to the force coefficients. Further, it examines the near wake flow structure, instantaneous flow field, mean flow field, turbulent intensity, vortex length and mean pressure distribution for all the considered cases. The swirling flow is identified to be more significant in the development of sloping three-dimensional flow structures with a low-frequency force coefficient despite the induced high-frequency force coefficient resulted due to the Karman vortices. In addition, the perfectly organized vortices observed for a larger value of wave sharpness reveals a noteworthy influence on the inconsistency in the lift force. Only a minor peak raise in the amplitude response for the case 4 and case 5 is identified. It is because of the control tubes positioned in the upstream condition causes a blockade effect on the excessive forces on the tube structures, and reduces the displacement effects due to the flow impact directly on the control rods structures. At last, the base pressure coefficient is observed to be cp0.96 along with the stagnation point at θ710.
为了了解控制棒上流体结构相互作用的性质,进行了被动振动控制研究。进一步确定通过隔离振动影响来保持结构完整性的可能方法。在亚临界雷诺数(Re= 18685)条件下,采用多管控制对燃料电池结构在不同方向上的诱导振动特性和流动动力学特性进行了研究。为了了解控制管对试验结构的影响,进行了实验和数值研究。采用大涡模拟技术对试验结构的流动特性和动力学特性进行了计算研究。同样,实验研究也集中在理解受控制管影响的流体流动的控制棒的性质上。在这项研究中,为了更好地理解所提出的想法,考虑了九个不同的案例。它主要集中在相对于力系数的振幅响应。进一步研究了近尾流结构、瞬时流场、平均流场、湍流强度、涡长和平均压力分布。尽管卡门涡引起高频力系数,但旋流在低频倾斜三维流动结构的发展中更为重要。此外,在较大的波锐度值下观察到的完美组织涡对升力的不一致性有显著的影响。在情况4和情况5的振幅响应中,只有一个较小的峰值升高。这是因为控制管位于上游状态,对管结构上的过大力产生了阻塞作用,减少了由于气流直接冲击控制棒结构而产生的位移效应。最后观测到基压系数cp≈0.96,其驻点为θ≈710。
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引用次数: 0
Free vibration of beams using stochastic finite element method considering three-dimensional randomness of material properties 考虑材料特性三维随机性的梁自由振动随机有限元法
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-03-21 DOI: 10.1016/j.finmec.2025.100312
Diem Dang Nguyen , Hien Duy Ta
This study presents the development of the stochastic finite element method (SFEM) to investigate the random free vibrations of beams with three-dimensional (3D) random field of material properties. Material properties, such as mass density and Young's modulus, are modeled as 3D stationary univariate random fields, with their correlations considered in the dynamic analysis. The random material fields are discretized into random variables using the weighted integral method combined with the perturbation technique to obtain a first-order approximation of the eigenvalues of free vibration. Statistical quantities, including mean, variance, and coefficient of variation (COV), of the eigenvalues are derived. Monte Carlo simulations (MCs), based on standard FEM and the spectral representation method for stochastic fields, are employed to validate the SFEM solution. The three-dimensional randomness of material properties significantly affects the random dynamic response of the structure. Results reveal that as the correlation distance increases, the dispersion of the eigenvalues around the expected value also increases. A perfect positive correlation between the 3D random fields of Young's modulus and mass density results in a smaller COV, whereas a perfect negative correlation leads to a larger COV. As the correlation distance approaches infinity, the COV approaches the total standard deviation for a negative correlation, while it becomes negligible for a positive correlation. For independent random fields, the COV converges to approximately 70 % of the total standard deviation. The nearly linear relationship between COV and standard deviation enables the prediction of the random response of the structure once the material property randomness is defined.
本文介绍了随机有限元法(SFEM)的发展,用于研究具有材料特性三维随机场的梁的随机自由振动。材料性能,如质量密度和杨氏模量,被建模为三维平稳的单变量随机场,并在动态分析中考虑它们的相关性。采用加权积分法结合微扰技术将随机材料场离散为随机变量,得到自由振动特征值的一阶近似。导出了特征值的统计量,包括平均值、方差和变异系数。采用蒙特卡罗模拟(Monte Carlo simulation, MCs),基于标准有限元法和随机场谱表示法,对SFEM解进行了验证。材料性能的三维随机性对结构的随机动力响应有显著影响。结果表明,随着相关距离的增大,特征值在期望值周围的离散度也增大。三维随机场的杨氏模量与质量密度的正相关关系导致COV减小,负相关关系导致COV增大。当相关距离趋近于无穷大时,对于负相关,COV趋近于总标准差,而对于正相关,COV变得可以忽略不计。对于独立随机场,COV收敛到总标准差的约70%。COV与标准差之间的近似线性关系可以在确定材料特性随机性后预测结构的随机响应。
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引用次数: 0
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Forces in mechanics
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