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Effect of stress state on the fracture behavior of Al6061-T6 via combined experimental and numerical approaches 试验与数值结合研究应力状态对Al6061-T6断裂行为的影响
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-23 DOI: 10.1016/j.finmec.2025.100332
Mohsen Mansouri, Mehdi Ganjiani
This study presents an experimental and numerical investigation into the influence of stress triaxiality, Lode angle parameter, and ductile fracture behavior in Al 6061-T6 aluminum alloy. To explore negative stress triaxiality conditions, uniaxial tensile and compressive tests were conducted on geometrically tailored specimens, including dumbbell-shaped and rectangular samples with elliptical curved holes. Negative triaxiality values ranging from –0.355 to –0.554 were successfully achieved. A hybrid experimental–numerical approach was adopted to characterize the fracture behavior. In the numerical approach, the Ganjiani fracture model incorporating damage parameters, was implemented in finite element simulations using Abaqus via custom VUHARD and VUSDFLD subroutines. Comparative analysis of experimental and numerical results revealed good agreement in fracture strain predictions. Numerical evaluations indicated that the fracture occurs at the site where maximum plastic strain is observed. The results confirm that stress triaxiality significantly influences ductile fracture, and notably, the variation in fracture strain exhibits different trends under positive and negative triaxiality conditions.
本文对应力三轴性、Lode角参数对Al 6061-T6铝合金韧性断裂行为的影响进行了实验和数值研究。为探索负应力三轴性条件,对几何定制的哑铃形和椭圆形弯曲孔矩形试样进行单轴拉伸和压缩试验。成功地获得了负三轴性值,范围从-0.355到-0.554。采用实验-数值混合方法对断裂行为进行表征。在数值方法中,采用Abaqus,通过自定义的VUHARD和VUSDFLD子程序实现了包含损伤参数的Ganjiani断裂模型的有限元模拟。实验结果与数值结果的对比分析表明,断裂应变预测结果吻合较好。数值计算表明,断裂发生在塑性应变最大的部位。结果表明,应力三轴性对韧性断裂有显著影响,且在正、负三轴性条件下,断裂应变的变化趋势不同。
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引用次数: 0
The conversion between thermal snap-through and bifurcation instabilities of metal foam sandwich beams by refined first-order shear theory 用精细一阶剪切理论研究泡沫金属夹层梁热透失稳与分岔失稳的转换
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-09-14 DOI: 10.1016/j.finmec.2025.100331
Ying-long Zhao , Chao Fu , Hong-yao Zeng , Qiang Lyu , Neng-hui Zhang
The bending, vibration, and buckling of metal foam structures under thermal loads have consistently attracted significant interest in various engineering applications. However, most theoretical models rely on numerical results, which obscure connections between the system parameters and the system response, and the thermal instability type of metal foam structures has not been clarified. This paper aims to investigates the instability type of metal foam sandwich beams under various temperature fields. The analysis incorporates three models for porosity distribution and two scenarios for temperature fields. Firstly, a nonlinear governing equation for metal foam sandwich beams under uniform and linear temperature fields is formulated by using refined first-order shear theory, Von Karman geometric nonlinearity, and the concept of physical neutral plane. Secondly, an analytical solution to the nonlinear integral-differential boundary value problem for metal foam sandwich beams is obtained by using the Nayfeh’s semi-inverse solution method. Finally, the instability type, post-buckling paths, and corresponding mechanism of metal foam sandwich beams are predicted by the analytical solution and free energy evaluation, respectively. The results indicate that the clamped-supported (CC) metal foam sandwich beam will experience bifurcation instability; however, the instability type of the simply-supported (S-S) metal foam sandwich beam transitions from bifurcation instability to snap-through as the pore distribution and temperature fields vary. Furthermore, the buckling resistance of metal foam sandwich beams can be substantially improved through meticulous optimization of material parameters. These findings are anticipated to provide novel insights and valuable references for the design and regulation of metal foam structures.
金属泡沫结构在热载荷作用下的弯曲、振动和屈曲一直引起了各种工程应用的极大兴趣。然而,大多数理论模型依赖于数值结果,模糊了系统参数与系统响应之间的联系,并且金属泡沫结构的热不稳定类型尚未明确。本文旨在研究金属泡沫夹层梁在不同温度场下的失稳类型。分析采用了三种孔隙度分布模型和两种温度场情景。首先,利用改进的一阶剪切理论、Von Karman几何非线性和物理中性面概念,建立了均匀和线性温度场下金属泡沫夹层梁的非线性控制方程;其次,采用Nayfeh半反解法,得到了金属泡沫夹层梁非线性积分-微分边值问题的解析解。最后,利用解析解和自由能评价分别预测了泡沫金属夹层梁的失稳类型、后屈曲路径和失稳机理。结果表明:夹支金属泡沫夹层梁将发生分岔失稳;然而,随着孔分布和温度场的变化,简支金属泡沫夹层梁的失稳类型由分岔失稳转变为窜穿失稳。此外,通过对材料参数的精心优化,金属泡沫夹层梁的抗屈曲性能可以得到大幅提高。这些发现有望为金属泡沫结构的设计和规范提供新的见解和有价值的参考。
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引用次数: 0
Free vibration analysis of rectangular plates with variable thickness using a meshless method 用无网格法分析变厚度矩形板的自由振动
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-21 DOI: 10.1016/j.finmec.2025.100328
Reza Pilafkan , Peter D. Folkow
This paper presents a comprehensive study on the free vibration analysis of rectangular plates with variable thickness, utilizing three-dimensional elasticity theory and a meshless method. Traditional plate theories, such as classical and shear deformation theories, often fail to provide accurate results for thick plates or those with complex geometries. To overcome these limitations, the study adopts the three-dimensional elasticity approach, which considers the full material behavior and the entire plate structure. The meshless method, specifically the Radial Point Interpolation Method (RPIM) with multi-quadrics radial basis functions, is employed to solve the vibration problem. This method offers advantages over traditional finite element methods by using scattered nodes and higher-order shape functions, thus eliminating issues related to meshing and re-meshing. The plates’ thickness is assumed to vary linearly and nonlinearly in one or both directions in the plate plane, and the study investigates the impact of different thickness ratios, aspect ratios, and boundary conditions on the natural frequencies of the plate. The results show that the meshless method provides a high degree of accuracy and fast convergence for both thin and thick plates with variable thickness, making it a reliable and efficient tool for free vibration analysis. This work thus contributes with valuable insights to the dynamic behavior of variable-thickness plates, with applications in many engineering fields where weight reduction and structural performance are critical. The work also provides eigenfrequency results on several plate structures with varying thickness, which may serve as a reference using 3D theory.
本文利用三维弹性理论和无网格法对变厚度矩形板的自由振动进行了全面的研究。传统的板理论,如经典和剪切变形理论,往往不能提供准确的结果厚板或具有复杂的几何形状。为了克服这些局限性,本研究采用了三维弹性方法,考虑了材料的整体性能和整个板结构。采用无网格法,即多二次径向基函数径向点插值法(RPIM)求解振动问题。该方法使用分散节点和高阶形状函数,与传统有限元方法相比具有优势,从而消除了网格划分和重新网格划分的问题。假设板的厚度在板平面上沿一个或两个方向呈线性和非线性变化,研究了不同的厚度比、宽高比和边界条件对板固有频率的影响。结果表明,该方法对变厚度薄板和厚板均具有较高的精度和快速收敛性,是一种可靠、高效的自由振动分析工具。因此,这项工作为变厚板的动态行为提供了有价值的见解,在许多工程领域的应用中,减轻重量和结构性能是至关重要的。本文还提供了几种不同厚度板结构的特征频率结果,可作为三维理论的参考。
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引用次数: 0
The spall damage of Al at ultra-high strain rates: A combination of MD simulation and mechanical modelling 超高应变速率下Al的剥落损伤:MD模拟与力学建模的结合
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-01 DOI: 10.1016/j.finmec.2025.100326
Fuqi Zhao , Tingting Zhou , Anmin He , Pei Wang
Molecular dynamics (MD) and mechanical modelling simulations were used to investigate the dynamic fracture mechanism and damage evolution in single crystal aluminium subjected to shock loadings. MD simulations of shock induced spalling were performed to investigate the effect of strain rate. It is discovered that as the strain rate increases, the critical stress for damage activation, the rate of damage development, and the spall strength increase, whereas the width of the damage region decreases. The time evolution of the void volume fraction obtained from MD simulations was then used to determine the parameters of several theoretical models, including the nucleation-and-growth (NAG) model and Kanel’s model. Coupled with the theoretical models and verified parameters, the one-dimensional finite element method (1-D FEM) was used to perform mechanical modelings of spallation under shock loadings. The calculated results, including the time evolutions of stress, free surface velocity, and the density distribution of the damage region, agree with the MD data. We believe that this study could shed light on the studies of spall damage under conditions of ultra-high strain rates.
采用分子动力学和力学模拟方法研究了单晶铝在冲击载荷作用下的动态断裂机制和损伤演化过程。对冲击剥落过程进行了MD模拟,研究了应变速率对剥落过程的影响。结果表明,随着应变速率的增大,损伤激活临界应力、损伤发展速率和破片强度增大,而损伤区宽度减小;利用MD模拟得到的孔隙体积分数随时间的变化规律,确定了几种理论模型的参数,包括成核生长(NAG)模型和Kanel模型。结合理论模型和验证参数,采用一维有限元法(1-D FEM)对冲击载荷下的开裂进行力学建模。计算结果包括应力的时间演变、自由表面速度和损伤区域的密度分布,与MD数据一致。本研究为超高应变速率条件下的碎片损伤研究提供了新的思路。
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引用次数: 0
Ratcheting behavior of pressurized 316L austenitic stainless steel pipe tee under cyclic bending using DIC method 加压316L奥氏体不锈钢三通管在DIC循环弯曲下的棘轮行为
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-01 DOI: 10.1016/j.finmec.2025.100325
Ali Shahrjerdi, Faezeh Nazari
In this study, the ratcheting behavior of a 316 L Austenitic Stainless Steel pipe tee under cyclic bending and constant internal pressure was investigated experimentally and numerically using the digital image correlation (DIC) method. First, the material of the tee was verified with chemical analyses. During the experimental tests, bending load was applied using an INSTRON 8503 machine, a compressed air capsule was used to apply the constant internal pressure and Strain was measured using the digital image correlation (DIC) method. In the experimental tests, tee samples were tested at controlled force and room temperature (25 °C). It was observed that increasing the average force, amplitude force, and internal pressure resulted in an increased accumulation of ratcheting strain. Finally, the ratcheting behavior of the tee samples was simulated using ANSYS software and the finite element method based on a nonlinear kinematic/isotropic hardening model. The FE simulation results were compared with experimental data, and it was found that the numerical data are in good agreement with experimental data.
采用数字图像相关(DIC)方法,对316l奥氏体不锈钢三通管在循环弯曲和恒内压作用下的棘轮行为进行了实验和数值研究。首先,用化学分析验证了三通的材料。实验过程中,采用INSTRON 8503试验机施加弯曲载荷,采用压缩空气胶囊施加恒定内压,采用数字图像相关(DIC)方法测量应变。在实验测试中,三通样品在受控力和室温(25°C)下进行测试。观察到,增加平均力、振幅力和内压导致棘轮应变积累增加。最后,采用ANSYS软件和基于非线性运动/各向同性硬化模型的有限元方法对三通试件的棘轮行为进行了模拟。将有限元模拟结果与实验数据进行了比较,发现数值数据与实验数据吻合较好。
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引用次数: 0
Evaluation of high-cycle bending fatigue properties and fracture behaviors in AM60 magnesium alloy joints by friction welding AM60镁合金摩擦焊接接头高周弯曲疲劳性能及断裂行为评价
IF 3.5 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-08-01 DOI: 10.1016/j.finmec.2025.100327
Ali Dadashi, Amin Asghaie, Mohammad Azadi
This study examines the microstructural and fatigue properties of AM60 magnesium alloy joints produced by rotary friction welding (RFW). Optical microscopy reveals significant microstructural changes, including grain refinement, reorientation of intermetallic phases, and redistribution of Mg17Al12 particles. The weld metal shows a dispersed needle-like intermetallic structure, while the heat-affected zone (HAZ) accumulates intermetallic phases at grain boundaries. Microhardness analysis indicates a high hardness value of 92.1 Hv at the weld interface, decreasing towards the base metal (BM) with hardness values between 50–60 Hv. Fatigue behavior studies demonstrate that higher interface angles reduce fatigue lifetime, with the 42° conical specimen showing the best performance. Fractography reveals a transgranular quasi-cleavage fracture mode, with cracks nucleating at the weld interface. Additionally, regression analysis was performed, and the suggested model was well-fitted. The study underscores the complex interplay of welding parameters, microstructure, and mechanical properties, offering insights for optimizing welding processes to enhance fatigue resistance of welded magnesium alloy joints.
研究了AM60镁合金旋转摩擦焊接接头的显微组织和疲劳性能。光学显微镜显示了显著的显微结构变化,包括晶粒细化、金属间相重定向和Mg17Al12颗粒的重新分布。焊缝金属呈分散的针状金属间组织,而热影响区(HAZ)在晶界处积聚了金属间相。显微硬度分析表明,焊缝界面处硬度较高,为92.1 Hv,向母材(BM)处硬度降低,硬度值在50 ~ 60 Hv之间。疲劳行为研究表明,较大的界面角会降低疲劳寿命,其中42°锥形试样的疲劳寿命表现最好。断口形貌显示为穿晶准解理断裂模式,裂纹在焊缝界面处形核。并进行回归分析,所得模型拟合良好。该研究强调了焊接参数、微观结构和力学性能之间复杂的相互作用,为优化焊接工艺以提高焊接镁合金接头的抗疲劳性能提供了见解。
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引用次数: 0
Bending deformation of polyethylene solid 聚乙烯固体的弯曲变形
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-07-17 DOI: 10.1016/j.finmec.2025.100324
Koh-hei Nitta, Sakina Tatsuta
The moduli obtained from the three-point bending tests for beam and plate specimens are apparently higher than the tensile Young’s modulus. For the beam specimen, a volumetric compression mode is observed in the inner zone of the bent specimen, whereas a uniaxial tension mode is observed in the outer zone. The flexural modulus in beam bending can be determined using the bimodular model, where the moduli of the innermost and outermost layers represent the bulk and tensile moduli, respectively. On the other hand, plate bending results in a strip-biaxial deformation during bending, with the bending modulus obtained from the cylindrical deformation. The principal factor influencing the flexural moduli of both specimens is the Poisson’s ratio.
梁和板三点弯曲试验得到的模量明显高于拉伸杨氏模量。对于梁试件,在弯曲试件的内区观察到体积压缩模式,而在外区观察到单轴拉伸模式。梁弯曲中的弯曲模量可以使用双模模型来确定,其中最内层和最外层的模量分别代表体积模量和拉伸模量。另一方面,板在弯曲过程中产生条形双轴变形,弯曲模量由圆柱形变形获得。影响两个试件抗弯模量的主要因素是泊松比。
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引用次数: 0
Experimental and numerical investigation of diagonally reinforced 3D-architected polymer honeycomb lattice structures fabricated via FDM using PLA 聚乳酸FDM制备斜向增强三维聚合物蜂窝晶格结构的实验与数值研究
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-07-13 DOI: 10.1016/j.finmec.2025.100322
Vigneshwaran Karupaiah , Venkateshwaran Narayanan , Elif Kaynak , Vigneshwaran Shanmugam , Oisik Das
This study introduces a novel hexagonal honeycomb lattice design incorporating integrated diagonal struts, developed to enhance compression strength and energy absorption in 3D-printed polymer structures. Five distinct lattice configurations were fabricated using polylactic acid (PLA) filament and evaluated through uniaxial compression testing. The results showed that Lattice 5, which features a hexagonal unit cell with diagonal struts from top left to bottom right, had the highest compression strength of 45.78 MPa and absorbed 14,406 J of energy. In comparison, Lattice 1, with a regular hexagonal unit cell, had 15 % lower compression strength and 20 % lower energy absorption. Analytical models based on honeycomb geometry and PLA material properties were used to predict how the structures would deform. Finite element analysis (FEA) was also conducted to study the deformation under dynamic loading, with Lattice 5 proving to be the most efficient design. The diagonal struts in Lattice 5 helped to redistribute the load more evenly, reducing stress concentrations and allowing for a more gradual deformation. The FEA results matched the experimental data closely, confirming the accuracy of the predictions. These findings offer useful insights for improving lattice structures for applications that require high performance in terms of both structural strength and energy absorption.
本研究介绍了一种新型的六角形蜂窝晶格设计,结合了集成的对角支柱,用于增强3d打印聚合物结构的抗压强度和能量吸收。用聚乳酸(PLA)长丝制备了五种不同的晶格构型,并通过单轴压缩测试对其进行了评价。结果表明,格子5的抗压强度最高,为45.78 MPa,吸收能量为14406 J。格子5为六角形单元格,从左上到右下为对角支撑;相比之下,晶格1具有正六边形单元胞,其抗压强度降低15%,能量吸收降低20%。基于蜂窝几何和PLA材料特性的分析模型被用来预测结构如何变形。有限元分析表明,格点式5是最有效的设计方案。格子5中的对角线支柱有助于更均匀地重新分配负载,减少应力集中,并允许更渐进的变形。有限元分析结果与实验数据吻合较好,证实了预测的准确性。这些发现为改进晶格结构的应用提供了有用的见解,这些应用在结构强度和能量吸收方面都需要高性能。
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引用次数: 0
Mechanobiology and mechanomedicine: Tuning the tension in the life 机械生物学和机械医学:调节生命中的紧张
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-28 DOI: 10.1016/j.finmec.2025.100321
Baohua Ji
Mechanobiology is now a widely accepted field of science at the interface of biology, medicine, engineering, and physics. Mechanomedicine, however, is an emerging field of diagnosing and treating diseases based on the knowledge obtained from mechanobiological studies. It proposes a new concept of diagnosis and treatment of diseases using the mechanical concept, theories, and approaches. But the question how we employ the mechanical factors to diagnose and treat the diseases is far from being addressed. Here, based on our recent studies on the tensional homeostasis, we try to give some clues for the endeavor of answering these questions. Diseases are thought as the results of significant deviation of function/structure of life from the corresponding homeostasis at different length scales, including the tensional homeostasis. If we can properly tune the value of tension in the living organisms, then it creates a new way of treating the diseases.
机械生物学现在是一门被广泛接受的科学领域,它是生物学、医学、工程学和物理学的交叉领域。然而,机械医学是一个基于机械生物学研究获得的知识来诊断和治疗疾病的新兴领域。它提出了一种运用力学概念、理论和方法进行疾病诊断和治疗的新概念。但是,我们如何利用机械因素来诊断和治疗这些疾病的问题还远远没有得到解决。在此,基于我们最近对紧张内稳态的研究,我们试图为回答这些问题提供一些线索。疾病被认为是生命的功能/结构在不同长度尺度上显著偏离相应的内稳态的结果,包括张力内稳态。如果我们能适当调整生物体的张力值,就能创造一种治疗疾病的新方法。
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引用次数: 0
Co-rotational 3D shell element using quaternion algebra to account for large rotations: Static and dynamic applications 共旋转三维壳单元使用四元数代数,以说明大旋转:静态和动态应用
IF 3.2 Q2 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2025-06-25 DOI: 10.1016/j.finmec.2025.100315
Stéphane Grange, David Bertrand
This paper presents a new co-rotational shell element based on quaternion algebra as a means of parameterizing large rotations. The co-rotational framework is suitable for beam or shell elements and has been extensively studied in the literature. It is based on a decomposition between rigid body motion and local displacements that generate deformation.
The advantage of this framework lies in the fact that the internal element defined in the co-rotational frame can be derived from a library of elements (possibly in small or large deformations and even with material nonlinearities).
The present formulation constitutes an extension of a previous work devoted to a beam finite element using quaternion algebra and applied to shell finite elements. Quaternion algebra is used throughout the kinematic chain, and such parameterization offers an alternative to classical co-rotational formulations. The model is developed within the framework of incremental rotation formulations. Once the decomposition between rigid body motion and local displacements has been performed, the principle of virtual work is introduced to calculate the element response projected onto large displacements and rotations.
The adopted methodology is then exposed for a three-node triangular shell element. For the sake of simplicity and to demonstrate the capabilities of the co-rotational frame with quaternions, DKT (bending) and OPT (membrane) triangular shell elements with small strains are chosen as the internal element.
One of the main advantages of using quaternions for parameterization lies in their efficiency for dynamic applications, as they allow for a relative straightforward computation of gyroscopic terms. The numerical simulations show a stable mechanical energy of the systems and a good numerical stability.
Ten distinct static and dynamic numerical applications are also presented and compared to the literature.
本文提出了一种新的基于四元数代数的共旋转壳元,作为参数化大旋转的一种手段。共转框架适用于梁或壳单元,在文献中得到了广泛的研究。它是基于刚体运动和产生变形的局部位移之间的分解。这种框架的优点在于,在共旋转框架中定义的内部单元可以从单元库中推导出来(可能是小变形或大变形,甚至是材料非线性)。目前的公式构成了以前的工作的延伸,专门用于梁有限元使用四元数代数,并适用于壳有限元。四元数代数在整个运动链中使用,这种参数化提供了经典共旋转公式的替代方案。该模型是在增量旋转公式的框架内开发的。一旦进行了刚体运动和局部位移的分解,就引入虚功原理来计算大位移和大旋转上的单元响应。采用的方法,然后暴露为一个三节点三角形壳单元。为了简单起见,也为了展示四元数共旋转框架的能力,我们选择了具有小应变的DKT(弯曲)和OPT(膜)三角形壳单元作为内单元。使用四元数进行参数化的主要优点之一在于它们对动态应用的效率,因为它们允许相对直接的陀螺仪项计算。数值模拟结果表明,系统具有稳定的机械能和良好的数值稳定性。十种不同的静态和动态数值应用也提出和比较文献。
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引用次数: 0
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Forces in mechanics
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