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Experimental investigation of bypassed-oil recovery in tight reservoir rock using a two-step CO2 soaking strategy: Effects of fracture geometry 致密储层两步CO2浸泡策略旁通采油实验研究:裂缝几何形状的影响
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100093
Muhend Milad , Radzuan Junin , Akhmal Sidek , Abdulmohsin Imqam , Gamal A. Alusta , Agi Augustine , Muhanad A. Abdulazeez

The potential of the CO2 soaking procedure has been generally acknowledged as a valid way to advance the tight rock oil recovery. Over the last decade, a significant number of Huff-n-Puff (H-n-P) experiments have been conducted to develop unconventional oil reservoirs. However, the majority of experiments used fully saturated cores and unconfined core holders. Therefore, the average oil recovery at the field-scale could not be accurately estimated. Besides, the effect of key factors such as fracture geometry on bypassed oil recovery has remained obscure. For better quantifying CO2 H-n-P efficiency in oil fields, this study proposes an immiscible CO2 soaking process aimed at bypassing the oil before conducting the H-n-P process using various fracture forms and dimensions. Tight cores from Sarawak with an average porosity and permeability of 9% and 0.07 md, respectively, were employed in this experimental research. The importance of the fracture surface areas (FSA), fracture depth (FD), width (FW), and diameter was thoroughly studied. The research findings revealed that the two-step CO2 soaking procedure significantly reduces the effectiveness of the currently applied laboratory H-n-P process. However, the outcomes are more consistent with the current average oil recoveries in field pilots. The study demonstrates that FD is the most critical factor in maximizing the remaining oil recovery. The research indicates that the FSA does not always follow a specific trend. It is, however, dependent on the fracture geometry. The significance of the crack's surface area and fracture intensity is determined to be primarily dependent on the fracture shape and the utilized core holder system, respectively. The study's findings presented a higher degree of accuracy in estimating actual oil recovery from tight reservoirs employing two-step soaking technology.

CO2浸泡程序的潜力已被公认为推进致密岩油开采的有效途径。在过去的十年里,已经进行了大量的Huff-n-Puff(H-n-P)实验来开发非常规油藏。然而,大多数实验都使用了完全饱和的岩心和无限制的岩心支架。因此,无法准确估计油田规模的平均石油采收率。此外,裂缝几何形状等关键因素对旁路采油的影响仍然不清楚。为了更好地量化油田中的CO2 H-n-P效率,本研究提出了一种不混溶的CO2浸泡工艺,旨在使用各种裂缝形式和尺寸进行H-n-P工艺之前绕过石油。本实验研究采用砂拉越致密岩心,平均孔隙度和渗透率分别为9%和0.07md。深入研究了裂缝表面积(FSA)、裂缝深度(FD)、宽度(FW)和直径的重要性。研究结果表明,两步CO2浸泡程序显著降低了目前应用的实验室H-n-P工艺的有效性。然而,结果与目前油田试点的平均石油采收率更为一致。研究表明,FD是最大限度地提高剩余油采收率的最关键因素。研究表明,FSA并不总是遵循特定的趋势。然而,这取决于裂缝的几何形状。裂纹表面积和断裂强度的重要性被确定为主要取决于断裂形状和所使用的堆芯支架系统。该研究结果表明,采用两步浸泡技术估算致密油藏的实际采收率具有更高的准确性。
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引用次数: 0
A Review of Modern Approaches of Digitalization in Oil and Gas Industry 石油天然气工业数字化的现代途径综述
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100098
Salam Al-Rbeawi
<div><p>This paper introduces a review of the modern approaches of digitalization in the oil and gas industry<span>. The objective is understanding the current applications of the traditional technologies used in the petroleum industry and studying the opportunities for implementing innovative digital tools and systems that could enhance the operational efficiency and reduce the cost, risk, and environmental impacts.</span></p><p>The paper consists of several tasks starting from reviewing the present technologies used mainly in the upstream activities: exploration, field development, drilling and completion, and operation and production. The techniques used for gathering and analyzing the big data packages received from unlimited digitalized resources is the second task covered in this paper while the computing technologies such as cloud and cognitive computing as well as the advanced analytical and numerical solutions developed by real-time algorithms is the third task. Detail information about the short- and long-term digitalization technologies in both hardware and software parts is represented in this paper such as robotics and automation, powerful sensors and measuring tools, unmanned vehicles and drones, 3D printers and wearable gadgets as well as artificial inelegance, machine learning, and digital-twin computing. Real examples of currently used digitalized applications in different upstream sections of the petroleum industry are demonstrated while the expected added values created by the digitalization for the industry and communities and the possible changes either positively or negatively in the operational costs, maintenance patterns, workforce safety, environmental impacts, job positions, and the required skills and experiences during digitalization era are explained.</p><p>The outcomes are summarized in the following points. The digitalization should be the priority for most upstream companies in order to enhance and optimize the production system. The big volume of data may require innovative computing tools that could develop powerful analytical models used for calibrating the production environment and maximizing the production capacity of oil and gas fields. Data transfer and data sharing are two key factors in the digital transformation where the integrated data platforms could enhance the collaboration among the participants of the oil and gas ecosystems and accelerate innovative solutions. The digital era may lead to a sharp decline in the workforce and significant changes in the job position description as the human intervention with the production system might be minimized. The expected added value of the digital transformation during the next decades will be very big wherein the upstream petroleum industry may have the biggest share that could be more than 60% of the total investments while the midstream industry may have only 10%. There will be also a lot of challenges represented by the fact that the petroleum industry ha
本文介绍了石油和天然气行业数字化的现代方法。目标是了解石油行业使用的传统技术的当前应用,并研究实施创新数字工具和系统的机会,这些工具和系统可以提高运营效率,降低成本、风险和环境影响。本文从回顾主要用于上游活动的现有技术开始,包括几个任务:勘探、油田开发、钻井和完井以及运营和生产。用于收集和分析从无限数字化资源中接收到的大数据包的技术是本文的第二项任务,而云和认知计算等计算技术以及实时算法开发的高级分析和数值解决方案是第三项任务。本文详细介绍了硬件和软件部分的短期和长期数字化技术,如机器人和自动化、强大的传感器和测量工具、无人驾驶汽车和无人机、3D打印机和可穿戴设备,以及人工智能、机器学习和数字孪生计算。展示了石油行业不同上游部门目前使用的数字化应用程序的真实例子,同时展示了数字化为行业和社区创造的预期附加值,以及运营成本、维护模式、劳动力安全、环境影响、职位、,并解释了数字化时代所需的技能和经验。结果总结如下。数字化应该是大多数上游公司的首要任务,以增强和优化生产系统。大量的数据可能需要创新的计算工具,这些工具可以开发强大的分析模型,用于校准生产环境和最大限度地提高油气田的生产能力。数据传输和数据共享是数字化转型的两个关键因素,综合数据平台可以加强石油和天然气生态系统参与者之间的合作,并加快创新解决方案。数字时代可能会导致劳动力的急剧下降,职位描述也会发生重大变化,因为对生产系统的人为干预可能会最小化。未来几十年数字化转型的预期附加值将非常大,其中上游石油行业可能占据最大份额,可能超过总投资的60%,而中游行业可能只有10%。石油行业还没有在心态上做出必要的转变来拥抱数字化潜力,这也将带来许多挑战。此外,数字化时代可能需要新的革命性法规,特别是在共享数据和改变组织结构以及劳动力方面。
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引用次数: 0
Estimating total organic carbon (TOC) of shale rocks from their mineral composition using stacking generalization approach of machine learning 利用机器学习的叠加泛化方法从矿物组成中估算页岩总有机碳(TOC)
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100089
Solomon Asante-Okyere , Solomon Adjei Marfo , Yao Yevenyo Ziggah

A fundamental parameter in the exploration and development of unconventional shale reservoirs is total organic carbon (TOC). To achieve reliable TOC values, it requires a labour intensive and time-consuming laboratory experiment. On the other hand, models have been proposed using geophysical well logs as input variables with little attention paid to the contribution of mineralogical parameters in the evaluation of TOC. In this paper, a novel stacking machine learning technique is examined to generate accurate TOC predictions from the mineral content of the shale rock in the Sichuan Basin. The stacking machine learning model involves first-level models of multivariate adaptive regression spline (MARS), random forest (RF) and gradient boosted machine (GBM) known as base learners, while MARS was further used in the next step as the meta learner model. The research result indicated that the stacking TOC model outperformed the single applied models of MARS, GBM and RF. The proposed stacking TOC model generated estimates having the least error statistics of 0.29, 0.54 and 0.54 for MSE, RMSE and MAPE respectively while producing the highest correlation of 0.86 during the model validation stage. Therefore, stacking machine learning approach permits an improved estimation of TOC from the mineralogy of the rock.

非常规页岩油气藏勘探开发的一个基本参数是总有机碳(TOC)。为了获得可靠的TOC值,需要进行劳动密集型且耗时的实验室实验。另一方面,已经提出了使用地球物理测井作为输入变量的模型,而很少注意矿物学参数在TOC评估中的贡献。本文研究了一种新的堆叠机器学习技术,以根据四川盆地页岩的矿物含量生成准确的TOC预测。堆叠机器学习模型包括多变量自适应回归样条(MARS)、随机森林(RF)和梯度增强机器(GBM)的一级模型,这些模型被称为基础学习器,而MARS在下一步中被进一步用作元学习器模型。研究结果表明,叠加TOC模型优于MARS、GBM和RF的单一应用模型。所提出的堆叠TOC模型生成的MSE、RMSE和MAPE分别具有0.29、0.54和0.54的最小误差统计的估计,同时在模型验证阶段产生0.86的最高相关性。因此,堆叠机器学习方法允许从岩石的矿物学中改进TOC的估计。
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引用次数: 1
Well perforating—More than reservoir connection 射孔——不仅仅是储层连接
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100088
Paulo Celso M. Zuliani, Carina Ulsen, Nara A. Policarpo

From upstream to downstream, all phases are equally important when developing an oil field. To extract the hydrocarbons from the reservoir in a controlled manner, a connection between the wellbore and the fluid contained in the formation is needed. The most common way to make this connection is by perforating tunnels along the cemented metal casing and the rock behind it. These channels will allow the formation fluid to flow to the wellbore and consequently to the surface. The characteristics of these tunnels are relevant for production and need to be carefully chosen. Not selecting the right perforating system and or technique will affect the variables that dictate the production rate. In this paper, well perforation techniques were reviewed. Perforating parameters, such as depth of penetration, tunnel clean-up, entrance hole, and pressure balance, among many others, can have a severe impact on the final production results. We will demonstrate that the challenges faced by the reservoir engineers, during the designing phase, in choosing among the existing options are just the beginning of the integrated and collaborative workflow. The balance between the “best” perforating technique and the expenses of using it, must be carefully analyzed. Usually, the value difference between the charges, guns, and service providers is the smallest portion of the entire budget. This factor makes the choice of the gun system a multi-disciplinary matter.

开发油田时,从上游到下游,所有阶段都同等重要。为了以可控的方式从储层中提取碳氢化合物,需要在井筒和地层中包含的流体之间建立连接。最常见的连接方式是沿着胶结金属套管及其后面的岩石穿孔。这些通道将允许地层流体流到井筒,从而流到地表。这些隧道的特性与生产相关,需要仔细选择。不选择正确的射孔系统和/或技术将影响决定生产率的变量。本文对油井射孔技术进行了综述。射孔参数,如穿透深度、隧道清理、入口孔和压力平衡等,会对最终生产结果产生严重影响。我们将证明,在设计阶段,油藏工程师在选择现有选项时所面临的挑战只是集成和协作工作流程的开始。必须仔细分析“最佳”射孔技术与使用该技术的费用之间的平衡。通常,收费、枪支和服务提供商之间的价值差异是整个预算的最小部分。这一因素使得枪支系统的选择成为一个多学科的问题。
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引用次数: 1
Design of light-Weight Cenospheres Cement Slurries Improved by a Mixture of Nano Silica, CFs and Silica Flour for Oil Wellbores 纳米二氧化硅、碳纤维和二氧化硅粉混合改善的油井用轻质微球水泥浆的设计
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100092
A.R. Alavi Bakhtiarvand, A.R. Khoshniyat, B. Mirshekari

In the oil and gas industry, during drilling and cementing operations, lost circulation is a widespread common and costly problem. Lost circulation mainly occurs through the weak formations and high permeable zones. This study aimed to design and build light-weight cement slurries with high compressive strength to solve this issue. Cenospheres additive reduced the cement slurry density in order to eliminate water requirement. Then, nano-silica, due to its high pozzolanic reactions and fine particles, accelerated the cement hydrations and reduced pore areas in the cement slurry. Another vital additive was Cellulosic Fiber (CF), which improved cement properties by absorbing nano silica and Calcium Silicate Hydrate (C-S-H) gels to its surface. This fiber acted as a bridge to prevent Cenospheres from separating in the cement matrix. Silica Flour (SF) in this formulation also played a crucial role in improving compressive strength. Scanning Electron Microscopy (SEM) presented that selecting an appropriate amount of these additives in cement slurry formulations is a significant factor to obtain a condensed and packed cement structure. The results obtained in this study showed that the combined materials could reduce cement slurry density in the range of 67 to 97 lb/ft3. The best sample among them is the sample with a density of 86 lb/ft3, obtaining cement slurry with compressive strength of 2845 psi, 6 cm3 fluid lo Further density reduction which is can reduce loss circulation in depleted fields or in filed with low fracture gradients ss and zero free water. In this study, three acceptable rheological properties namely; Plastic Viscosity (PV), Yield Point (YP), Gel Strength (GS), and thickening time were also obtained in this sample.

在石油和天然气行业,在钻井和固井作业中,井漏是一个普遍存在的常见问题,成本高昂。井漏主要发生在软弱地层和高渗透带。本研究旨在设计和建造具有高抗压强度的轻质水泥浆来解决这一问题。Censpheres添加剂降低了水泥浆的密度,以消除对水的需求。然后,纳米二氧化硅由于其高火山灰反应和细颗粒,加速了水泥水化,减少了水泥浆中的孔隙面积。另一种重要的添加剂是纤维素纤维(CF),它通过将纳米二氧化硅和硅酸钙水合物(C-S-H)凝胶吸收到水泥表面来改善水泥性能。这种纤维起到了防止Censpheres在水泥基质中分离的桥梁作用。该配方中的二氧化硅粉(SF)在提高抗压强度方面也发挥了至关重要的作用。扫描电子显微镜(SEM)表明,在水泥浆配方中选择适量的这些添加剂是获得浓缩和填充水泥结构的重要因素。本研究的结果表明,组合材料可以将水泥浆密度降低到67至97磅/立方英尺。其中最好的样品是密度为86 lb/ft3的样品,获得抗压强度为2845 psi、6 cm3流体lo的水泥浆。进一步降低密度可以减少枯竭油田或低裂缝梯度ss和零自由水油田的井漏。在本研究中,三种可接受的流变特性分别是:;在该样品中还获得了塑性粘度(PV)、屈服点(YP)、凝胶强度(GS)和增稠时间。
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引用次数: 0
Stuck pipe prediction from rare events in oil drilling operations 石油钻井作业中罕见事件卡钻预测
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100096
Salvatore D’Amicis , Marta Pagani , Matteo Matteucci , Luigi Piroddi , Andrea Spelta , Fabrizio Zausa

Stuck-pipe phenomena are relatively rare in drilling operations in the oil & gas industry, but can have disastrous economic consequences, causing costly time delays and sometimes even the loss of expensive machinery. In this work, we develop an event-based prediction model that relates the occurrence of precursor events to the stuck-pipe phenomena. To this aim, the detectors of various types of precursor events that typically anticipate stuck-pipe occurrences are first designed based on the available mudlog data. A Hidden Markov Model (HMM) is then developed to relate these precursor events to actual drilling problems, producing different levels of alarm, with the ultimate goal of predicting stuck pipes. The model has been tested on a dataset of wells with different characteristics, showing positive results.

卡管现象在石油钻井作业中相对罕见;天然气行业,但可能会产生灾难性的经济后果,造成昂贵的时间延误,有时甚至损失昂贵的机械。在这项工作中,我们开发了一个基于事件的预测模型,该模型将前兆事件的发生与卡管现象联系起来。为此,首先基于可用的泥浆测井数据设计了通常预测卡管发生的各种类型前兆事件的探测器。然后开发了一个隐马尔可夫模型(HMM),将这些前兆事件与实际钻井问题联系起来,产生不同级别的警报,最终目标是预测卡管。该模型已在具有不同特征的井的数据集上进行了测试,显示出积极的结果。
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引用次数: 0
A new method for predicting casing wear in highly deviated wells using mud logging data 一种利用测井资料预测大斜度井套管磨损的新方法
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100094
Asgar Eyvazi Farab , Khalil Shahbazi , Abdolnabi Hashemi , Alireza Shahbazi

Casing wear is an essential and complex phenomenon in oil and gas wells. Research has been conducted to predict this phenomenon. This study was conducted at a well in southwestern part of Iran. In this paper, the forces exerted on the drill string are primarily studied. Next, the contact force between the drill string and the casing is calculated. Finally, the wear volume and the depth of the wear groove are determined. These calculations were performed using MATLAB and Python software. In addition, to achieve high accuracy of coding, mud log data was used to make the results more precise. It has also been shown that increasing RPM increases the depth of wear and attempts to drill a highly deviated wells as a sliding mode. Finally, the obtained results were compared and matched with the wireline logs recorded from the well.

套管磨损是油气井中一种重要而复杂的现象。已经进行了预测这一现象的研究。这项研究是在伊朗西南部的一口井中进行的。本文主要研究了施加在钻柱上的力。接下来,计算钻柱和套管之间的接触力。最后,确定了磨损量和磨损槽的深度。这些计算是使用MATLAB和Python软件进行的。此外,为了实现高精度的编码,使用了泥浆测井数据,使结果更加精确。还表明,增加RPM会增加磨损深度,并试图以滑动模式钻大斜度井。最后,将获得的结果与该井记录的电缆测井进行了比较和匹配。
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引用次数: 0
System Dynamics Approach to Evaluate the Oil and Gas Supply Chain: A Case Study 评价油气供应链的系统动力学方法:一个案例研究
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100090
Ayush Raj , Bhupendra Sunil Mali , Bhuvnesh Kumar , Chandra Sen Singh , Gaurav Kumar Nainawat

The worldwide economic shock caused by the COVID-19 outbreak has widespread and dramatic effects on the energy sector [1]. The World Health Organization (WHO) declared the COVID-19 outbreak as a pandemic by early March 2020, which resulted in the imposition of partial to complete lockdown in almost all countries and territories worldwide. This unprecedented shock has led oil and gas markets through a strong supply and trade adjustment, resulting in historically low spot prices and a drastic fall in demand [1]. Since the oil and gas supply chain is very dynamic in nature, the disturbances in maintenance operations and routine work in the oil and gas industry may result in heavy disruptions in the oil and gas industry by affecting the various areas like workforce, production, and storage in the supply chain [1,2].

This study is oriented towards the comprehensive study of the upstream oil and gas supply chain, and briefly discusses the complete oil gas supply chain. We have investigated the disruption in the supply chain based on the comparative study of the pre-pandemic and post-pandemic situations. The most affected areas of the supply chain due to the disruptions are termed as 'Hotspots' and these disruptions are imitated by developing a model in Stella software, implementing the system dynamics approach. Further, the model has worked for one fiscal year by providing data input of oil/gas prices, current and forecasted demand and impact of COVID -19 is analysed.

新冠肺炎疫情造成的全球经济冲击对能源行业产生了广泛而剧烈的影响[1]。截至2020年3月初,世界卫生组织(世界卫生组织)宣布新冠肺炎疫情为大流行,导致全球几乎所有国家和地区实施部分或全部封锁。这一前所未有的冲击导致石油和天然气市场经历了强有力的供应和贸易调整,导致现货价格处于历史低位,需求大幅下降[1]。由于石油和天然气供应链本质上是动态的,石油和天然气管行业维护操作和日常工作中的干扰可能会影响供应链中的劳动力、生产和储存等各个领域,从而导致石油和天然天然气行业的严重中断[1,2]。本研究面向上游油气供应链的综合研究,简要论述了完整的油气供应链条。我们根据对疫情前和疫情后情况的比较研究,对供应链中断进行了调查。由于中断,供应链中受影响最大的区域被称为“热点”,通过在Stella软件中开发模型,实施系统动力学方法来模拟这些中断。此外,通过提供石油/天然气价格、当前和预测需求的数据输入,该模型已经运行了一个财政年度,并分析了COVID-19的影响。
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引用次数: 1
A parallel viscoplastic multiscale reservoir geomechanics simulator 平行粘塑性多尺度油藏地质力学模拟器
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100095
Mateus O. de Figueiredo , Luis Carlos de Sousa Junior , Jose R.P. Rodrigues , Leandro B. dos Santos , Leonardo S. Gasparini , Ricardo F. do Amaral , Rafael J. de Moraes

Reservoir geomechanics has already proven to play an important role in reservoir management studies. However, the computational costs of these studies usually hinders a thorough evaluation of geomechanical effects. In this paper, we present the development of a massively parallel, multiscale reservoir geomechanics simulator currently in use on industry-grade geomechanical studies. The viscoplastic formulation allows for accurate modelling of the geomechanics effects, at the same time that results on an efficient computational model. The massively parallel distributed memory implementation of a linear system framework takes the most advantage of high performance computing (HPC) infrastructures, making use of clusters of multicore nodes. A Preconditioned Conjugate Gradient solver is implemented based on this framework. An additive, coarse-space preconditioner, based on the Multiscale Finite Element (MSFE) method, allows for an efficient, fit-for-purpose, linear system solution strategy. Because the viscoplastic formulation results on a symmetric system matrix that does not change across the simulation in time (only the right hand side does), the MSFE basis-function can be built only once, hence avoiding expensive computations. Our reservoir geomechanics simulator is capable of simulating stress and strain behaviour on large real field, geologically complex, case applications, e.g. from the Brazilian pre-salt. We present different studies, which involve the investigation of geomechanical effects, namely, subsidence, thermomechanics and cap rock integrity. In these studies, we demonstrate the scalability of the simulator in real field models with up to almost 100 million elements, running on up to more than 600 computing cores. The usage of state-of-the-art simulation approaches, combined with modern HPC strategies, enables reservoir geomechanics studies which were once hampered by computational limitations. This implementation will also allow for even more computationally intensive workflows which require many simulations, e.g. uncertainty quantification.

油藏地质力学已被证明在油藏管理研究中发挥着重要作用。然而,这些研究的计算成本通常阻碍了对地质力学效应的全面评估。在本文中,我们介绍了一种大规模并行、多尺度储层地质力学模拟器的开发,该模拟器目前用于工业级地质力学研究。粘塑性公式允许对地质力学效应进行精确建模,同时产生有效的计算模型。线性系统框架的大规模并行分布式内存实现充分利用了高性能计算(HPC)基础设施,利用了多核节点集群。基于该框架实现了一个预条件共轭梯度求解器。基于多尺度有限元(MSFE)方法的加性粗空间预处理器,可以实现高效、适用的线性系统求解策略。由于粘塑性公式的结果是对称系统矩阵在整个模拟过程中不会随时间变化(只有右手边会发生变化),因此MSFE基函数只能建立一次,从而避免了昂贵的计算。我们的储层地质力学模拟器能够模拟大型实际现场、地质复杂的案例应用中的应力和应变行为,例如巴西盐前岩。我们提出了不同的研究,包括地质力学效应的研究,即沉降、热力学和盖层完整性。在这些研究中,我们展示了模拟器在具有近1亿个元素、在600多个计算核心上运行的真实现场模型中的可扩展性。最先进的模拟方法的使用,结合现代HPC策略,使储层地质力学研究成为可能,而这些研究曾经受到计算限制的阻碍。这种实现方式还将允许更密集的计算工作流程,这需要许多模拟,例如不确定性量化。
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引用次数: 0
Dynamics of pump jacks with theories and experiments 泵千斤顶动力学的理论与实验
Q3 ENERGY & FUELS Pub Date : 2023-09-01 DOI: 10.1016/j.upstre.2023.100097
Sheldon Wang , Lynn Rowlan , Dennis Cook , Carson Conrady , Ross King , Carrie Anne Taylor

In this paper, we revisit the issues related to dynamics and mechanisms of the pump jack as a surface unit of the sucker rod pumping systems. In particular, we employ both the traditional study methods based on trigonometric relationships and current Newton-Raphson iteration based general solution techniques for the sets of nonlinear governing equations of angles within the four-bar linkages. The nonlinear computational methods enable the study of transient behaviors of pump jacks with non-uniform motor speeds and further analytical studies of the positions, velocities, and accelerations as well as the polish rod force and motor torque in comparison with the actual experimental measures documented in Echometer TAM software and other case studies. These current nonlinear approaches have paved a way for more in-depth studies of the entire downhole system as a specific viscoelastic dynamical system with respective stiffness and damping coefficients for individual wells. In this study, we also identify a common misunderstanding about the structural unbalance B as illustrated in API Specification 11E Page 47 which must be multiplied by the sine function of the polar angle of the Walking beam measured from its horizontal position. This key finding has been confirmed and validated with the comparison between results from both traditional and proposed nonlinear approaches and experimentally measured data collected by Echometer equipment and TAM software.

在这篇论文中,我们重新讨论了有杆泵抽油系统中作为表面单元的泵千斤顶的动力学和机理问题。特别是,我们对四杆机构内的非线性角度控制方程组采用了基于三角关系的传统研究方法和当前基于Newton-Raphson迭代的通用求解技术。非线性计算方法能够研究电机速度不均匀的泵千斤顶的瞬态行为,并与Echometer TAM软件和其他案例研究中记录的实际实验测量结果进行比较,进一步分析研究位置、速度和加速度以及抛光棒力和电机扭矩。目前的这些非线性方法为将整个井下系统作为一个特定的粘弹性动力系统进行更深入的研究铺平了道路,该系统具有各自的刚度和阻尼系数。在本研究中,我们还发现了API规范11E第47页中所示的关于结构不平衡B的常见误解,该不平衡必须乘以从其水平位置测量的步进梁极角的正弦函数。传统和提出的非线性方法的结果与Echometer设备和TAM软件收集的实验测量数据之间的比较证实了这一关键发现。
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Upstream Oil and Gas Technology
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