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In the search of nanocrystallinity in tool-steel chips 在工具钢切屑中寻找纳米结晶度
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.07.016
S.C. Godinho, R.F. Santos, M.T. Vieira

Proper waste handling and sustainable recycling approaches are emerging topics for environmental safety and ecomanufacturing technologies. Steel chips resulting from new machining procedures are good candidates as new raw material for innovative recycling approaches due to their unique characteristics. The objective of this study was to characterize as-quenched H13 (AISI- SAE) tool steel chips produced by a machining procedure. Microhardness tests, SEM/EBSD and TEM techniques were used for hardness evaluation and microstructural characterization. Chips display a highly strained submicron-nanocrystalline grain structure with hardness up to 6.2 GPa. Such characteristics suggest the chips are suitable for powder manufacturing processes such as ball milling instead of atomization process.

适当的废物处理和可持续的回收方法是环境安全和生态制造技术的新兴主题。新的加工工艺产生的钢屑由于其独特的特性,是创新回收方法的新原材料的良好候选者。本研究的目的是表征通过加工程序产生的淬火H13 (AISI- SAE)工具钢切屑。显微硬度测试、SEM/EBSD和TEM技术用于硬度评估和微观结构表征。晶片呈现高度应变的亚微米纳米晶晶粒结构,硬度高达6.2 GPa。这些特点表明,该芯片适用于粉末制造工艺,如球磨,而不是雾化工艺。
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引用次数: 3
Synthesis and structure of Bi5FeTi3O15 ceramics Bi5FeTi3O15陶瓷的合成与结构
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.04.006
Agata Lisińska-Czekaj , Julian Plewa , Dionizy Czekaj

The aim of the present research was to fabricate and study crystal structure and phase composition of Bi5FeTi3O15 (BTFO) ceramics exhibiting Aurivillius - type structure. By means of simultaneous thermal analysis and X-ray diffraction analysis the process of synthesis of BTFO ceramics has been studied. Mixed oxide method followed by pressureless sintering was used for ceramics preparation. Three endothermic thermal effects have been revealed on heating the stoichiometric mixture of initial powder oxides within the temperature range ΔT = 700-1200°C, while only one strong endothermic peak was found on heating the powder after calcination. The weak endothermic peaks were ascribed to the melting points of intermediate surface phases based on Bi2O3-rich phase formed at low temperature. X-ray diffraction studies have shown that BFTO ceramics consisted of Bi5FeTi3O15 and Bi4Ti3O12 phases in amount of 88.3% and 11.7% (weight fraction), respectively.

本研究的目的是制备并研究具有Aurivillius型结构的Bi5FeTi3O15 (BTFO)陶瓷的晶体结构和相组成。通过热分析和x射线衍射分析对BTFO陶瓷的合成过程进行了研究。采用混合氧化物法和无压烧结法制备陶瓷。在ΔT = 700 ~ 1200℃范围内加热初始粉末氧化物的化学计量混合物时,发现了三个吸热热效应,而在煅烧后加热粉末时,只发现了一个强吸热峰。低温形成的富bi2o3相为基础的中间表面相的熔点形成了弱吸热峰。x射线衍射研究表明,BFTO陶瓷由Bi5FeTi3O15相和Bi4Ti3O12相组成,含量分别为88.3%和11.7%(重量分数)。
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引用次数: 4
MDF and PB activated carbons for adsorption of dyes from liquid phase MDF和PB活性炭对液相染料的吸附
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.08.001
J.A.F.L. Gomes, B.C. Azaruja, P.A.M. Mourão

The presence of pollutants in water is a recurring issue that is continuously addressed by governmental, intergovernmental, hybrid and non-governmental organizations and their action programs. Activated carbons (ACs) are currently used as adsorbents for waste water treatment. Combining the need to create and improve new carbon materials with the use and recovery of industrial by-products as precursors, we can achieve a balance between the high performance of these type of carbon adsorbents, cheap and sustainable sources of precursors.

AC samples were produced from medium-density fibreboard (MDF) and particleboard (PB) in monolithic form trough physical activation with carbon dioxide (CO2) and chemical activation with K2CO3. Physical activated carbons were found to be essentially microporous with narrow pores and apparent surface areas (Abet) between 804 and 926 m2/g and chemical activated samples present wider pores, with Abet ranging from 951 to 1032 m2/g.

Liquid phase adsorption studies were made for several dyes both in a static and dynamic adsorption modes. In static mode high values of removal were achieved after 5 h, being this the time period used in the dynamic experiments, where some samples reached almost 100% removal.

水中污染物的存在是一个反复出现的问题,政府、政府间组织、混合组织和非政府组织及其行动方案不断解决这个问题。活性炭(ACs)目前被用作废水处理的吸附剂。将创造和改进新型碳材料的需求与工业副产品作为前体的使用和回收相结合,我们可以在这些类型的碳吸附剂的高性能与廉价和可持续的前体来源之间取得平衡。以中密度纤维板(MDF)和刨花板(PB)为原料,通过二氧化碳(CO2)的物理活化和K2CO3的化学活化制备了整体式AC样品。物理活化的活性炭基本上是微孔,孔隙狭窄,表观表面积(Abet)在804 ~ 926 m2/g之间,化学活化的活性炭具有更宽的孔隙,Abet在951 ~ 1032 m2/g之间。对几种染料在静态和动态两种吸附模式下进行了液相吸附研究。在静态模式下,高去除值在5小时后达到,因为这是动态实验中使用的时间周期,其中一些样品几乎达到100%去除。
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引用次数: 1
Nondestructive testing in microfabrication using bacteria 利用细菌进行微加工的无损检测
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.09.002
T.J. Ferreira , A.R. Farinha , T.G. Santos , R. Miranda , C.C.C.R. Carvalho , M.T. Vieira

Micromanufacturing has increased rapidly at scientific, technological and industrial levels. However, this evolution has not been followed by a parallel development of Non Destructive Testing (NDT) techniques. The available techniques are, generally, unable to detect microdefects. In this work, two types of microgeometries were produced by Micro Powder Injection Molding (μPIM) of stainless steel AISI316L: specimens for tensile tests (simple geometry) and microscrews (complex geometry). During the process optimization, different injection conditions of temperature and pressure were tested, as well as various temperatures for thermal debinding and sintering. Throughout the process, detectable and undetectable defects by NDT techniques were produced, which were used in the assays to assess the role of bacteria in the detection of defects. After adding bacterial suspensions of Staphylococcus aureus or Rhodococcus erythropolis cells, the microcomponents were subjected to magnetic or electric fields to facilitate mobility of bacteria towards the defects. This new methodology to detect defects produced during microfabrication can be a good solution for inspection of microdefects.

微制造在科学、技术和工业层面迅速发展。然而,这种演变并没有伴随着无损检测技术的并行发展。现有的技术通常无法检测微缺陷。本研究采用微粉末注射成型技术(μPIM)对AISI316L不锈钢进行了拉伸试验试样(简单几何形状)和微螺钉(复杂几何形状)两种微几何形状的制备。在工艺优化过程中,测试了不同的注射温度和压力条件,以及不同的热脱脂和烧结温度。在整个过程中,通过无损检测技术产生可检测和不可检测的缺陷,这些缺陷被用于评估细菌在缺陷检测中的作用。在加入金黄色葡萄球菌或红红球菌细胞的菌悬液后,对微组分施加磁场或电场,以促进细菌向缺陷移动。这种检测微加工缺陷的新方法为微缺陷检测提供了良好的解决方案。
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引用次数: 1
Shear resistance of concrete reinforced with ultra-high strength steel fibres 超高强度钢纤维增强混凝土的抗剪性能
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.04.004
José Gomes , Carlos Sousa , Mário Pimentel , Ana Maria Proença , A. Serra Neves

In order to evaluate the performance of high strength concrete reinforced with Dramix 5D 65/60 BG fibres, with non-deformable hook and ultra-high tensile strength, 24 beams were subjected to shear, with different fibre content (0, 15, 30 and 50 kg/m3), with and without stirrups in the shear span. In a second test campaign, 18 of those beams were tested again in the opposite end, with a variable shear span/effective depth (a/d) ratio in order to evaluate the influence of this parameter in the shear crack pattern and shear resistance. A probabilistic approach was followed to derive the corresponding design value of the shear strength (a procedure herein named by Design Assisted by Testing, DAT), which was then compared with the design shear strength determined according to recommendations of RILEM, EHE and FIB. Test results of both campaigns showed a significant increase in shear strength in relation to beams without fibres. Besides that, the design values of the shear strength derived from test results (DAT) were considerably higher than the design shear resistance provided by design codes.

为了评估用Dramix 5D 65/60 BG纤维增强的高强混凝土的性能,具有不可变形的钩和超高的抗拉强度,24根梁受到不同纤维含量(0,15,30和50 kg/m3)的剪切,在剪切跨度中有和没有箍筋。在第二次试验中,其中18根梁在另一端再次进行了试验,采用可变剪切跨度/有效深度(a/d)比,以评估该参数对剪切裂缝模式和抗剪抗力的影响。采用概率法推导相应的抗剪强度设计值(本文称之为design Assisted by Testing, DAT),并将其与根据RILEM、EHE和FIB建议确定的设计抗剪强度进行比较。两种运动的测试结果都表明,与不含纤维的梁相比,抗剪强度显著增加。此外,试验结果得出的抗剪强度设计值(DAT)明显高于设计规范规定的设计抗剪强度。
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引用次数: 2
Mechanical behaviour analysis of polyester polymer mortars reinforced with tire rubber fibres 轮胎橡胶纤维增强聚酯聚合物砂浆力学性能分析
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.07.009
S.P.B. Sousa , M.C.S. Ribeiro , E.M. Cruz , G.M. Barrera , A.J.M. Ferreira

Tires effective reutilization has become an important research topic in recent years due to the stockpiles increase that creates environmental problems. Recent European regulations forbid the tires burning and landfilling, setting several recycling objectives. Within this context, the reutilization of tire rubber recyclates into cement and polymer concrete materials, as reinforcement or aggregate replacement, has received lately a great attention. The present work aim is to analyse the modifications induced by tire rubber addition in the mechanical properties of polyester based polymer mortars (PM). The effect of different tire rubber fibre amounts (0.1, 0.4 and 0.5 wt.%) were analysed in this investigation. Plain polymer mortar was also prepared for comparison. Mechanical behaviour of both reinforced and plain polymer mortars formulations was assessed by flexural and compressive tests. Flexural and compressive strength improvements were particularly significant for PM trial formulation reinforced with the higher amount of tire rubber fibres. The observed trend on mechanical properties seems to indicate that higher increases could be achieved with higher amounts of tire rubber fibres. Thus, further experiments will be required in order to determine the critical amounts of rubber fibre reinforcement that define the turning points on material trend behaviour of PM.

近年来,轮胎库存的增加带来了环境问题,轮胎的有效再利用已成为一个重要的研究课题。最近的欧洲法规禁止焚烧和填埋轮胎,并设定了几个回收目标。在这种情况下,轮胎橡胶回收物再利用到水泥和聚合物混凝土材料中,作为钢筋或骨料的替代品,最近受到了极大的关注。本研究的目的是分析轮胎橡胶添加剂对聚酯基聚合物砂浆力学性能的影响。分析了不同轮胎橡胶纤维掺量(0.1、0.4、0.5 wt.%)对轮胎性能的影响。并制备了普通聚合物砂浆进行对比。增强和普通聚合物砂浆配方的力学性能通过弯曲和压缩试验进行了评估。用较高量的轮胎橡胶纤维增强的PM试验配方,其抗折和抗压强度的提高尤为显著。观察到的机械性能趋势似乎表明,轮胎橡胶纤维用量越高,可以获得更高的提高。因此,需要进一步的实验来确定橡胶纤维增强的临界量,以确定PM材料趋势行为的转折点。
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引用次数: 8
Adsorption of MCPA, 2,4-D and diuron onto activated carbons from wood composites 木质复合材料活性炭对MCPA、2,4- d和diuron的吸附研究
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.07.005
I.P.P. Cansado, P.A.M. Mourão, J.A.F.L. Gomes, V. Almodôvar

Activated carbon adsorbents were produced from particleboard and medium-density fiberboard, industry originated wastes, without value added applications. These materials were characterized, showing a well-developed microporous structure reaching 0.58 cm3/g, and afterwards, their potential application for the removal of phenoxy acetic acids and substituted urea herbicide was evaluated. Studies in liquid phase were conducted in 2,4-dichlorophenoxy acetic acid (2,4-D), 4-chloro-2-methylphenoxy acetic acid (MCPA) and 3-(3,4-dichlorophenyl)-1,1-dimethylurea (diuron), being the obtained data linearized using the Langmuir and Freundlich equations. Results indicated high removal capabilities for the adsorptives in study, reaching 0.97, 1.37 and 1.87 mmol/g for diuron, 2,4-D, and MCPA respectively, allowing the conclusion that these materials should be studied further, having in mind real life applications.

活性炭吸附剂是由工业废弃物刨花板和中密度纤维板生产的,没有增值应用。对这些材料进行了表征,发现其微孔结构发育良好,可达0.58 cm3/g,并对其在去除苯氧乙酸和替代脲类除草剂方面的潜在应用进行了评价。用2,4-二氯苯氧基乙酸(2,4- d)、4-氯-2-甲基苯氧基乙酸(MCPA)和3-(3,4-二氯苯基)-1,1-二甲基脲(diuron)进行液相研究,所得数据使用Langmuir和Freundlich方程线性化。结果表明,所研究的吸附剂具有较高的去除率,对diuron, 2,4- d和MCPA的去除率分别达到0.97,1.37和1.87 mmol/g,从而得出结论,考虑到实际应用,这些材料应该进一步研究。
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引用次数: 21
Study of the interaction between asphalt and recycled plastics in new polymer modified binders (PMB) 新型聚合物改性粘结剂(PMB)中沥青与再生塑料相互作用的研究
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.04.005
Liliana Costa , Sara Fernandes , Hugo Silva , Joel Oliveira

The aim of this study is evaluating the interaction between several base pen grade asphalt binders (35/50, 50/70, 70/100, 160/220) and two different recycled plastics (EVA and HDPE), for a set of new polymer modified binders produced with different amounts of both recycled plastics. After analysing the results obtained for the several polymer modified binders evaluated in this study, including a commercial modified binder, it can be concluded that the new PMBs produced with the base bitumen 70/100 and 5% of each recycled plastic (HDPE or EVA) results in binders with very good performance, similar to that of the commercial modified binder.

本研究的目的是评估几种基础笔级沥青粘合剂(35/ 50,50 / 70,70 / 100,160 /220)与两种不同的再生塑料(EVA和HDPE)之间的相互作用,以用不同量的这两种再生塑料生产一套新的聚合物改性粘合剂。在分析了本研究中评估的几种聚合物改性粘结剂(包括一种商业改性粘结剂)的结果后,可以得出结论,以70% /100的基础沥青和5%的每种再生塑料(HDPE或EVA)生产的新型PMBs产生的粘结剂具有非常好的性能,与商业改性粘结剂相似。
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引用次数: 9
Mechanical behaviour assessment of unsaturated polyester polymer mortars filled with nano-sized Al2O3 and ZrO2 particles 纳米Al2O3和ZrO2颗粒填充不饱和聚酯聚合物砂浆的力学性能评价
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.08.002
S.P.B. Sousa , M.C.S. Ribeiro , P.R.O. Nóvoa , C.M. Pereira , A.J.M. Ferreira

There are several ways to change the final properties of composite materials, but the most common one is by adding different types of modifier fillers to the polymeric matrix. Over the last years, nano fillers have brought some interesting properties to composites. Until now, only few works were published concerning the effective impacts of resin binder modification with nano oxides, on mechanical properties of polymer mortars (PM). In this study, unsaturated polyester based PMs with enhanced mechanical performance are developed through polymer modification with nano-sized Al2O3 and ZrO2 particles. Samples without and with nanoparticles (2.5 resin wt.%) were produced, and their mechanical/physical properties assessed by flexural, compressive and Shore D hardness tests. The PM modified with nano zirconia showed better mechanical performance compared to the unmodified PM; more thorough studies are nevertheless required in order to improve mix design formulations towards further enhancement of mechanical behaviour.

有几种方法可以改变复合材料的最终性能,但最常见的一种是在聚合物基体中添加不同类型的改性填料。在过去的几年里,纳米填料给复合材料带来了一些有趣的特性。到目前为止,关于纳米氧化物改性树脂粘结剂对聚合物砂浆力学性能的有效影响的研究还很少。在本研究中,通过纳米Al2O3和ZrO2颗粒的聚合物改性,开发了力学性能增强的不饱和聚酯基pm。制作了不含纳米颗粒和含纳米颗粒(2.5树脂wt.%)的样品,并通过弯曲、压缩和邵氏D硬度测试评估了它们的机械/物理性能。纳米氧化锆改性的PM力学性能优于未改性的PM;然而,为了进一步提高混合料的力学性能,需要进行更彻底的研究。
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引用次数: 12
In vitro study of platelet behaviour on titanium surface modified by plasma 血浆修饰钛表面血小板行为的体外研究
Pub Date : 2017-01-01 DOI: 10.1016/j.ctmat.2016.09.003
J.O. Vitoriano , C. Alves Jr. , D.C. Braz , H.A. Rocha , R.C. Lima da Silva

Biomedical devices introduced in the human body interact initially with blood cells, their success being dependent on the result of this interaction. This work aimed to obtain optimum biocompatibility and hemocompatibility of the titanium by plasma treatment. For this, discs of commercially pure titanium (CP) were subjected to plasma nitriding using different mixture of nitrogen and hydrogen; the effect of addition of hydrogen to the nitriding plasma was investigated. Before and after treatment, samples were evaluated in terms of topography and wettability using atomic force microscopy and sessile drop tests, respectively. The titanium biological response was evaluated in vitro through the application of platelet-rich plasma (PRP) on the surfaces modified and analysis of their behaviour from the point of view of surface tension and cell adhesion. Surface properties, such as roughness and wettability, were sensitive to the hydrogen/nitrogen ratio in the nitriding plasma, suggesting a strategy for producing different surfaces of biomedical devices. Results showed to be possible to obtain surfaces with different response to the adhesion of platelets, covering different applications.

引入人体的生物医学设备最初与血细胞相互作用,它们的成功取决于这种相互作用的结果。本工作旨在通过等离子体处理获得最佳的钛的生物相容性和血液相容性。为此,用不同的氮氢混合物对商业纯钛(CP)进行等离子体氮化;研究了在渗氮等离子体中加入氢气的效果。在处理前后,分别使用原子力显微镜和固滴试验对样品的形貌和润湿性进行了评估。通过将富血小板血浆(PRP)应用于修饰后的表面,并从表面张力和细胞粘附的角度分析其行为,体外评价钛的生物反应。表面性能,如粗糙度和润湿性,对氮化等离子体中的氢/氮比敏感,这表明了一种生产不同生物医学设备表面的策略。结果表明,可以获得对血小板粘附有不同反应的表面,覆盖不同的应用。
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引用次数: 2
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