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High-efficiency non-thermal plasma synthesis of imine macrocycles† 亚胺大环的高效非热等离子合成
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-08 DOI: 10.1039/D4RE00061G
Patrycja Roszkowska, Abbie M. Scholes, James L. Walsh, Timothy L. Easun and Anna G. Slater

Macrocycles are candidates for wide-ranging applications, yet their synthesis can be low-yielding, poorly reproducible, and resource-intensive, limiting their use. Here, we explore the use of Non-Thermal Plasma (NTP) as an efficient method for the synthesis of imine macrocycles at the gram scale. NTP-mediated macrocyclisations consistently achieved high yields of up to 97% in reduced reaction times compared to the standard non-plasma method, and were successfully carried out with a range of different aldehyde substrates. Control experiments were performed to explore the origin of the observed improvements. The results indicate that NTP methods could be advantageous for macrocycle synthesis, particularly for substrates that are sensitive to elevated temperature, and other materials formed via imine condensation.

大环化合物具有广泛的应用前景,但其合成产量低、重现性差、资源密集,限制了其应用。在这里,我们探索了使用非热等离子体(NTP)合成克级亚胺大环的高效方法。与标准的非等离子体方法相比,NTP 介导的大环化反应在更短的反应时间内持续获得高达 97% 的高产率,并成功地使用了一系列不同的醛基质。为了探索观察到的改进的原因,还进行了对照实验。结果表明,NTP 方法在大环合成方面具有优势,特别是对温度升高敏感的底物以及通过亚胺缩合形成的其他材料。
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引用次数: 0
Catalytic degradation of pine sawdust over heterotopic Ca–Fe and HZSM-5 to produce aromatic hydrocarbons† 在异位 Ca-Fe 和 HZSM-5 上催化降解松木锯屑以生产芳香烃
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-08 DOI: 10.1039/D3RE00572K
Huifen Kang, Xintong Guo, Mei An, Conghua Ma, Guozhang Chang, Qingjie Guo and Jingjing Ma

The effects of Ca and Fe of a bimetallic Ca–Fe catalyst when applied to pine sawdust pyrolysis were investigated by thermogravimetry-mass spectrometry. Trials were also performed using heterotopic Ca–Fe and HZSM-5 to catalyse the degradation of pine sawdust to produce aromatic hydrocarbons, employing a fixed bed reactor and gas chromatography-mass spectrometry. The presence of CaO was found to promote deoxygenation while Fe enhanced in situ hydrogen supply, whereas the Ca–Fe catalyst combined these effects. This material promoted the formation of low-oxygen compounds to generate precursors that were transformed into aromatics via HZSM-5. Up to 90.47% aromatic proportion and a 31.02 mg g−1 benzene/toluene/ethylbenzene/xylene yield were obtained at 600 °C using a 1 : 1 mass ratio of Ca–Fe to HZSM-5 and a 2 : 1 mass ratio of catalysts to pine sawdust. This combination of catalysts is evidently an effective means of strengthening the pyrolysis of pine sawdust to produce aromatic hydrocarbons.

通过热重-质谱法研究了双金属 Ca-Fe 催化剂的 Ca 和 Fe 对松木锯屑热解的影响。此外,还采用固定床反应器和气相色谱-质谱法,对异位 Ca-Fe 和 HZSM-5 催化松木锯屑降解生成芳香烃进行了试验。研究发现,CaO 的存在促进了脱氧,而 Fe 则增强了原位供氢,而 Ca-Fe 催化剂则综合了这些作用。这种材料可促进低氧化合物的形成,从而生成前体,并通过 HZSM-5 转化为芳烃。在 600 °C 温度下,使用 1 . 1 质量比的 Ca-Fe 与 HZSM-5 催化剂,可获得高达 90.47% 的芳烃比例和 31.02 mg g-1 的苯/甲苯/乙苯/二甲苯产量:在 600 °C 条件下,使用 Ca-Fe 与 HZSM-5 的质量比为 1 : 1,催化剂与松木的质量比为 2 :催化剂与松木锯屑的质量比为 2:1。这种催化剂组合显然是加强松木锯屑热解生成芳香烃的有效方法。
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引用次数: 0
Thermokinetic analyses of metal-sensitive reactions in a ceramic flow calorimeter 陶瓷流动热量计中金属敏感反应的热动力学分析
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-05 DOI: 10.1039/D4RE00014E
Soritz S., Sommitsch A., Irndorfer S., Brouczek D., Schwentenwein M., Priestley I. J. G., Iosub A. V., Krieger J. P. and Gruber-Woelfler H.

Measuring the thermokinetic data of chemical reactions is an important part for chemical process development. However, some reactions are very sensitive to the presence of metals, limiting the use of standard materials for calorimeters. In this work we present a flow calorimeter employing a 3D printed ceramic reactor plate for the measurement of metal-sensitive reactions. The calorimeter was characterized by residence time measurements aided by mixing simulations, and was validated via a standard neutralization reaction, an aggressive nitration reaction, and a binary solvent system for mixing enthalpy, before being used for a nitrosylation reaction featuring a metal sensitive product.

测量化学反应的热动力学数据是化学工艺开发的重要组成部分。然而,有些反应对金属的存在非常敏感,从而限制了热量计标准材料的使用。在这项工作中,我们介绍了一种采用 3D 打印陶瓷反应板的流动量热计,用于测量对金属敏感的反应。该量热计通过混合模拟辅助的停留时间测量进行表征,并通过标准中和反应、强硝化反应和二元溶剂系统的混合焓进行验证,然后用于以金属敏感产物为特征的亚硝化反应。
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引用次数: 0
Comprehensive study of lumped kinetic models and bio-oil characterization in microwave-assisted pyrolysis of Sargassum sp.† 微波辅助马尾藻热解过程中的成块动力学模型和生物油特性综合研究
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-04 DOI: 10.1039/D3RE00674C
Teta Fathya Widawati, Muhammad Fuad Refki, Rochmadi, Joko Wintoko and Arief Budiman

Indonesia, renowned for its tropical marine environments, boasts a rich diversity of macroalgae, with Sargassum being a major contributor. Currently, the primary application of Sargassum revolves around alginate extraction, prompting a systematic exploration of alternative end-products for optimal utilization. Thermochemical conversion of Sargassum into bio-oil, biochar, and gas, particularly through microwave-assisted pyrolysis (MAP), emerges as a promising avenue. MAP, distinguished by its energy-efficient process and high heating rate, stands as a viable alternative to conventional pyrolysis. A thorough feasibility analysis of MAP, incorporating kinetic studies and bio-oil characterization, revealed that particle sizes of 40–70 mesh exhibited the highest reaction rates. Sensitivity tests validated the reliability of kinetic parameters (A and Ea) obtained from MATLAB 2016b, confirming their suitability for scaling-up purposes. These findings underscore the potential of MAP compared to conventional pyrolysis, driven by its rapid heating rates. The resulting bio-oil, with a pH of 8, comprised carboxylic acids and aliphatic, cyclic aliphatic, and aromatic compounds, along with sterols and polyaromatic derivatives that can be further utilized particularly as building blocks and end-products in chemical industries. However, it is crucial to note that the bio-oil poses challenges in the upgrading process to transform it into fuel.

印度尼西亚以其热带海洋环境而闻名,拥有丰富多样的大型藻类,其中马尾藻是主要的贡献者。目前,马尾藻的主要用途是提取海藻酸,这促使人们系统地探索其他终端产品,以实现最佳利用。将马尾藻热化学转化为生物油、生物炭和气体,特别是通过微波辅助热解(MAP),是一个很有前景的途径。微波辅助热解工艺以其高效节能和高加热率而著称,是传统热解工艺的可行替代方案。对 MAP 的可行性进行了全面分析,包括动力学研究和生物油特性分析,结果表明 40-70 目粒度的颗粒具有最高的反应速率。灵敏度测试验证了从 MATLAB 2016b 中获得的动力学参数(A 和 Ea)的可靠性,肯定了它们适用于扩大规模的目的。这些发现强调了 MAP 与传统热解相比,在快速加热速率的驱动下所具有的潜力。产生的生物油(pH 值为 8)包括羧酸、脂肪族、环状脂肪族和芳香族化合物,以及甾醇和多芳香族衍生物,可进一步用作化学工业的构件和最终产品。然而,必须指出的是,生物油在升级过程中将其转化为燃料面临挑战。
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引用次数: 0
Photochemical organocatalytic heteroarylation of anilines and secondary alicyclic amines in continuous-flow† 苯胺和仲脂环胺在连续流中的光化学有机催化杂芳基化反应
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-03 DOI: 10.1039/D4RE00130C
Egor N. Boronin, Milena M. Svetlakova, Ilya I. Vorobyov, Yulia B. Malysheva, Yuri V. Polushtaytsev, Sergey N. Mensov, Andrey V. Vorotyntsev, Alexey Yu. Fedorov, Timothy Noël and Alexander V. Nyuchev

C–N bond formation plays a crucial role in various chemical synthesis processes in both the chemical industry and nature. While numerous methods have been developed for the formation of C–N bonds, only a few meet the criteria of “green chemistry”. In this study, we present a continuous-flow procedure for the decyanative N-heteroarylation of anilines and secondary alicyclic amines using a photoorganocatalytic reaction. Through the synergistic combination of photochemistry, organocatalysis, and continuous-flow technology, we were able to achieve high and close to quantitative yields, while significantly reducing the reaction time from 12 hours in batch procedures to just 1 hour in continuous-flow conditions.

在化学工业和自然界的各种化学合成过程中,C-N 键的形成起着至关重要的作用。虽然已经开发出了许多 C-N 键形成的方法,但只有少数方法符合 "绿色化学 "的标准。在本研究中,我们介绍了一种利用光有机催化反应对苯胺和仲脂环胺进行脱氰式 N-杂芳基化的连续流程序。通过光化学、有机催化和连续流技术的协同组合,我们获得了接近定量的高产率,同时大大缩短了反应时间,从间歇式反应的 12 小时缩短到连续流条件下的 1 小时。
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引用次数: 0
Hydrogenolysis of furfuryl alcohol over CuCeMgAl mixed metal oxide catalysts derived from layered double hydroxides† 在层状双氢氧化物衍生的 CuCeMgAl 混合金属氧化物催化剂上氢解糠醇
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-02 DOI: 10.1039/D4RE00070F
Zhihui Wang, Wenbo Li, Xinyao Fu, Chen Zhang, Wei Zhang, Long Huang and Cuiqing Li

The conversion of biomass-derived furfuryl alcohol into 1,2-pentanediol, a high-value fine chemical with wide applications, is of high research and commercial value. In this study, Ce-doped CuCeMgAl mixed metal oxide catalysts were synthesized using layered double hydroxides as the precursor. Characterization techniques including BET, XRD, XPS, TPR and TPD were used to study the structure and physiochemical properties of synthesized catalysts. In furfuryl alcohol hydrogenolysis, CuCeMgAl catalysts showed higher furfuryl alcohol conversion and higher 1,2-pentanediol yield than the CuMgAl sample, likely due to more metal active sites and higher concentration of basic sites. Furthermore, reduction temperature, an important parameter for MMO-type catalysts, was studied for its effect on catalyst activity. It is found that basic site concentration is affected by reduction temperatures, leading to distinct activity for CuCeMgAl catalysts. With lower reduction temperatures, the activity of CuCeMgAl catalysts could be further increased, demonstrating the importance of reduction parameters for Cu-based mixed metal oxide catalysts.

将生物质衍生的糠醇转化为 1,2-戊二醇(一种应用广泛的高价值精细化学品)具有很高的研究和商业价值。本研究以层状双氢氧化物为前驱体,合成了掺杂 Ce 的 CuCeMgAl 混合金属氧化物催化剂。采用 BET、XRD、XPS、TPR 和 TPD 等表征技术研究了合成催化剂的结构和理化性质。在糠醇氢解过程中,CuCeMgAl 催化剂比 CuMgAl 样品表现出更高的糠醇转化率和更高的 1,2-戊二醇产率,这可能是由于更多的金属活性位点和更高浓度的碱性位点所致。此外,还研究了作为 MMO 型催化剂重要参数的还原温度对催化剂活性的影响。研究发现,碱性位点浓度受还原温度的影响,从而导致 CuCeMgAl 催化剂具有不同的活性。随着还原温度的降低,CuCeMgAl 催化剂的活性可进一步提高,这表明还原参数对铜基混合金属氧化物催化剂的重要性。
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引用次数: 0
Determination of intermediates and products of the uranyl aerosol formation in UF6 hydrolysis in the gas phase† 测定六氟化铀气相水解过程中铀酰气溶胶形成的中间产物和产物
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-04-02 DOI: 10.1039/D3RE00665D
Christian Mark Salvador, Jason M. Richards, Shannon M. Mahurin, Meng-Dawn Cheng and Joshua A. Hubbard

The reaction pathway of hydrolysis of UF6 to form UO2F2 particles is an essential insight in nuclear fuel processing; however, it is still limited to theoretical calculations. Herein, we present the identification of the intermediates and products using various gas precursor concentrations and molecular beam mass spectrometer (MBMS). Compounds containing different uranium atom counts were identified by exposing 300 and 2323 ppm water to 200 ppm UF6. Non-uranium compounds (e.g., (HF)3(H2O)H, (HF)4H, and (H2O)2(HF)3) dominate the mass spectra in terms of absolute signal intensity. These compounds were dependent on the initial concentration of UF6 based on the linear relationship observed between products and gas reactant. Uranium compounds were characterized by UF6, UO3, and UO2F2 core molecules, with each species existing predominantly in a certain water concentration. Monomeric compounds (e.g., UF6(HF)2(H2O)7, UO2F2(HF)7H, and UO2F2(HF)5(H2O)3) or species with one uranium atom had high fluorine to uranium ratio (F/U) due to several HF units bonded with the uranium core. Dimeric (e.g. (UO2F2)2(H2O) and (UF6)2(H2O)4(HF)3H) and trimeric (e.g., (UO3)(UO2F2)2(HF)(H2O)3 and (UO2F2)2UF6H2F) compounds persisted in high masses with low F/U and H/U ratios. Moreover, ramping of UF6 concentration (50–231 ppm) at fixed water content (1.3% Rh or 300 ppm) showed different trends among 949 ions, with some following consistently with molecular identification (e.g., (UO3)3(HF)2(H2O)H). Overall, this study provided important information regarding the formation pathway of UO2F2

六氟化铀水解形成 UO2F2 粒子的反应途径是核燃料处理过程中的一个重要环节,但目前仍仅限于理论计算。在此,我们利用不同浓度的气体前驱体和分子束质谱仪(MBMS)对中间产物和生成物进行了鉴定。通过将 300 ppm 和 2323 ppm 的水与 200 ppm 的六氟化铀接触,确定了含有不同铀原子数的化合物。就绝对信号强度而言,非铀化合物(如 (HF)3(H2O)H、(HF)4H 和 (H2O)2(HF)3)在质谱中占主导地位。根据在产物和气体反应物之间观察到的线性关系,这些化合物取决于六氟化铀的初始浓度。铀化合物的特征是以 UF6、UO3 和 UO2F2 为核心分子,每个物种主要存在于一定浓度的水中。单体化合物(如 UF6(HF)2(H2O)7、UO2F2(HF)7H 和 UO2F2(HF)5(H2O)3)或含有一个铀原子的种类,由于多个 HF 单元与铀核心结合,因此氟铀比(F/U)较高。二聚体(如 (UO2F2)2(H2O) 和 (UF6)2(H2O)4(HF)3H)和三聚体(如 (UO3)(UO2F2)2(HF)(H2O)3 和 (UO2F2)2UF6H2F)化合物的质量较高,但 F/U 和 H/U 比值较低。此外,在固定水含量(1.3% Rh 或 300 ppm)条件下,UF6 浓度(50-231 ppm)的递增在 949 个离子中显示出不同的趋势,其中一些离子与分子鉴定结果一致(如 (UO3)3(HF)2(H2O)H)。总之,这项研究提供了有关 UO2F2 形成途径的重要信息,对化学建模研究至关重要。质谱运行产生的大量信息值得进行聚类评估和因式分解,以获得有关 U-O-F 系统的更多信息。
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引用次数: 0
Enhancing mass transport to accelerate photoreactions and enable scale-up† 加强质量传输以加速光反应并实现规模化生产
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-03-28 DOI: 10.1039/D3RE00689A
Florian Gaulhofer, Markus Metzger, Alexander Peschl and Dirk Ziegenbalg

The importance of mixing in photoreactors along the direction of light propagation for competitive photochemical reactions is experimentally demonstrated in the MISCOP mini-plant photoreactor. The installation of customized static mixers improved the photonic efficiency of the photochemical ring-opening isomerization of 1,3,3-trimethylindolino-6′-nitrobenzopyrylospirane by a factor of 2.4, which could be related to the improved mass transport. This knowledge enables future scaling of photoreactions in multi-lamp reactors.

在 MISCOP 小型植物光反应器中,实验证明了光反应器中沿光传播方向的混合对竞争性光化学反应的重要性。安装定制的静态混合器后,1,3,3-三甲基吲哚-6'-硝基苯并吡咯烷的光化学开环异构化的光子效率提高了 2.4 倍,这可能与质量传输的改善有关。这些知识有助于今后在多灯反应器中扩大光反应的规模。
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引用次数: 0
Automated kinetic model identification via cloud services using model-based design of experiments† 利用基于模型的实验设计,通过云服务自动识别动力学模型
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-03-28 DOI: 10.1039/D4RE00047A
Emmanuel Agunloye, Panagiotis Petsagkourakis, Muhammad Yusuf, Ricardo Labes, Thomas Chamberlain, Frans L. Muller, Richard A. Bourne and Federico Galvanin

Industry 4.0 has birthed a new era for the chemical manufacturing sector, transforming reactor design and integrating digital twin into process control. To bridge the gap between autonomous chemistry development, on-demand manufacturing and real-time optimization, we developed a cloud-based platform driven by model-based design of experiment (MBDoE) algorithms integrated in a simulation software for model identification (SimBot) to remotely coordinate a smart flow reactor, also known as the LabBot, sited in a different location. With real-time data and setpoints synchronization, MBDoE was able to identify kinetic models using a limited number of experimental runs. Within this platform, two pharmaceutically relevant syntheses were investigated as case studies: amide formation and nucleophilic aromatic substitution. A new kinetic model providing statistically adequate data description within the whole investigated experimental design space was identified for the amide formation reaction. The model for the nucleophilic aromatic substitution with a well-known but complex mechanism was accurately identified ensuring a statistically precise estimation of kinetic parameters.

工业 4.0 为化学制造业带来了一个新时代,它改变了反应器设计,并将数字孪生集成到过程控制中。为了弥合自主化学开发、按需制造和实时优化之间的差距,我们开发了一个基于云的平台,该平台由基于模型的实验设计(MBDoE)算法驱动,集成在用于模型识别的仿真软件(SimBot)中,用于远程协调位于不同地点的智能流动反应器(也称为 LabBot)。通过实时数据和设定点同步,MBDoE 能够利用有限的实验运行来识别动力学模型。在这一平台上,对两种与制药相关的合成进行了案例研究:酰胺形成和亲核芳香取代。为酰胺形成反应确定了一个新的动力学模型,该模型在整个研究的实验设计空间内提供了统计学上充分的数据描述。亲核芳香取代反应的模型具有众所周知的复杂机理,该模型的准确确定确保了对动力学参数进行精确的统计估算。
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引用次数: 0
Novel TPMS carbon-based monolithic catalysts by three-dimensional printing for enhancement of nitrobenzene hydrogenation reaction 利用三维打印技术提高硝基苯加氢反应的新型热塑性硫化弹性体碳基整体催化剂
IF 3.4 3区 化学 Q1 Chemical Engineering Pub Date : 2024-03-27 DOI: 10.1039/D4RE00049H
Haoyang Wang, Haoran Tian, Qi Zhang and Li Zhang

An additive manufacturing method (digital light procession) is proposed to fabricate carbon-based monolithic catalysts and is applied to nitrobenzene (NB) hydrogenation in a packed-bed micro-reactor. The geometric model of the integrated catalyst is gyroid, a triply periodic minimal surface structure without a dead zone and a large surface area. Compared with particle catalysts, monolithic catalysts have higher porosity and regular pore structure, which can achieve better conversion and selectivity in hydrogenation reactions at high flow rates. The flow characteristics of the monolithic catalyst in the packed-bed micro-reactor were compared between gas–liquid upward and gas–liquid downward flow. It was found that, in the reactor with an inner diameter of 12 mm, the downward gas–liquid process exhibits Taylor flow characteristics, while the upward process for gas–liquid shows bubble flow. Both modes exhibit higher activity in the NB hydrogenation reaction compared with that reported in the literature. Under room temperature and pressure, the gas flow rate was 0.6 mL min−1 and the liquid flow rate was 15 mL min−1, and the gas–liquid downward residence time was 0.83 min. The conversion reached 99% and the selectivity was 98.2%. The three-dimensional printed carbon-based monolithic catalyst has a hierarchical porous structure and a large specific surface area, which can effectively enhance organic hydrogenation reactions.

本研究提出了一种增材制造(数字光程)方法来制造碳基整体催化剂,并将其应用于微堆积床中的硝基苯(NB)加氢反应。集成催化剂的几何模型为 Gyroid (G),是三周期最小表面结构之一,无死区,表面积大。与颗粒催化剂相比,整体催化剂具有更高的孔隙率和规则的孔隙结构,可在高流速下实现更好的加氢反应转化率和选择性。比较了整体式催化剂在填料床微反应器中气液上行和气液下行的流动特性。结果发现,在内径为 12 毫米的反应器中,气液向下流动过程具有泰勒流动特性,而气液向上流动过程则类似于气泡流动。与其他文献相比,这两种模式在 NB 加氢反应中都表现出更高的活性。在常温常压下,气体流速为 0.6 mL/min,液体流速为 15 mL/min,气液向下停留时间为 0.83 min。转化率达到 99%,选择性为 98.2%。三维打印碳基整体催化剂具有分层多孔结构和较大的比表面积,可有效促进有机加氢反应。
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引用次数: 0
期刊
Reaction Chemistry & Engineering
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