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Quality improvement of manufacturing rolling mill rolls 轧机轧辊制造质量改进
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.05
S. Bratan, S. Roshchupkin, A. Kharchenko, S. Belousov
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引用次数: 1
On calculation of stress-strain state of steel closed ropes in extension and twisting. Part 1. Determination of generalized stiffness and deformation coefficients 钢闭绳拉伸和扭转时应力-应变状态的计算。第1部分。广义刚度和变形系数的确定
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.04
V. Danenko, L. Gurevich
Closed hoisting ropes are related to multi-layer ropes with single laying and they are used as a motive component in lifting and transportation machines and mechanisms. It is known that closed hoisting ropes are used as a rod core for transmission of reciprocating and rotating motion from a surface drive to an operating body of well pump in oil production from wells [1, 2]. Closed ropes are often failing to operate owing to structure violation, such as buckling, lamination, unlocking and destruction of external Z-shape wires etc. [2–6]. To provide reliable and safe rope operation, it is necessary to have trustworthy methods for determination of stress-strain state (SSS) of role elements (wires and layers). The main approaches to theoretical SSS investigation for rope elements were discussed in the works [3, 4, 7–10]. The paper [7] attract attention to the techniques providing higher calculation precision and maximal approximation to construction of the real rope. These techniques are based on the following ideas: a) discrete model where rope is presented as a complicated and statically undefined rod system that can be subjected to calculation by the methods of building mechanics [3]; b) the theory of fiber composites and solution of the SaintVenant problem for a cylinder with screw anisotropy [8]. The mathematical model, where each rope layer is considered from the point of view of energetic approach as anisotropic cylinder shell equivalent with its elastic properties, while a rope in general is considered as the system of cylinder shells inserted inside each other and mutually contacting due to contact pressure and friction, is suggested in the works [11, 12]. Independently of the used techniques, the expressions for determination of force parameters in cross section of rope elements during joint extension and rotation are described as the system including two equations [3]:
闭式起重绳索是一种单层多层绳索,在起重运输机械和机构中用作动力部件。众所周知,在油井采油过程中,封闭式提升绳作为抽油杆芯,用于将地面驱动器的往复和旋转运动传递到油井泵的操作体中[1,2]。封闭绳索经常由于结构破坏而无法运行,如外部z形钢丝的屈曲、层压、解锁和破坏等[2-6]。为了保证钢丝绳的安全可靠运行,需要有可靠的作用元件(钢丝绳和层)应力-应变状态(SSS)测定方法。文献[3,4,7 - 10]讨论了绳件SSS理论研究的主要方法。本文关注的是能够提供更高的计算精度和最大程度地逼近实绳构造的技术。这些技术基于以下思想:a)离散模型,其中绳子被呈现为一个复杂的、静态未定义的杆系统,可以通过建筑力学[3]方法进行计算;b)纤维复合材料理论及螺旋各向异性圆柱体的sainvenant问题的求解。文献[11,12]提出了一种数学模型,从能量方法的角度将每一层绳视为具有弹性的各向异性筒壳,而将一根绳一般视为由于接触压力和摩擦而相互插入并相互接触的筒壳系统。与所采用的技术无关,确定关节伸展和旋转过程中绳单元横截面受力参数的表达式描述为包含两个方程[3]的系统:
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引用次数: 1
Study of mechanical properties of C-Mn-Si composition metal after wire-arc additive manufacturing (WAAM) 线弧增材制造(WAAM)后C-Mn-Si复合金属力学性能研究
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.12
A. E. Balanovskiy, N. A. Astafyeva, V. V. Kondratyev, A. Karlina
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引用次数: 20
Structure and properties of sintered corrosion-resistant steel manufactured from electroerosive powders 电蚀粉末烧结耐蚀钢的组织与性能
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.16
E. Ageev, E. Ageeva, S. Khardikov
Corrosion-resistant steels are characterized by several very valuable properties, thereby they are effectively used in different industries [1–3]. The sintering technology of corrosion-resistant steels has several features which are stipulated by high chromium affinity to oxygen and, respectively, by necessity of use of deeply dried protective media and high temperatures. Single and dual extrusion and sintering within the temperature range 1150–1300 °С are the most frequently applied technological procedures for manufacture of powder corrosion-resistant steels [4–8]. The properties of powder corrosion-resistant steels are generally determined by their porosity, thereby corrosion-resistant steels which are applied at present time are characterized by lower strength (by 10–30 %), plasticity (by 2–3 times) and impact toughness in comparison with the corresponding properties of cast steels. It restricts their application area. Porosity of corrosion-resistant steels has negative effect on corrosion resistance. This problem can be solved owing to use of the spark plasma sintering technology which allows to decrease porosity in sintered alloys to 1 % [9–14]. Additionally, presence of large amount of expensive chromium in corrosion-resistant steels is considered as one of the main problems of their recycling [15–17]. This problem can be solved via comminution of wastes and their secondary use. The existing industrial comminution technologies are characterized by large-scale production facilities, high energy consumption and environmental problems. So, electroerosion method seems to be one of the prospective and not applied industrially technologies for comminution of any conductive material at present time [18, 19]. At present time there are no scientific-technical developments for use of waste particles of corrosion-resistant alloys (which were dispersed by electroerosion) as charge material for manufacture of sintered products from these wastes. Conduction of complex theoretical and experimental investigations is required for these purposes. It will help to solve the problem of porosity decrease for sintered corrosion-resistant alloys and saving the expensive chromium. The aim of this research was examination of structure and properties of sintered samples produced in butyl alcohol and fabricated from corrosion-resistant powders subjected to electroerosion. Obtaining of the new relationships and interactions between composition, structure and properties of sintered corrosion-resistant alloys (from one side) and sintering technology for powder materials fabricated via electric dispersion of 12Kh13 steel wastes are estimated as novelty of this research. To solve the above-noted problem of obtaining low-cost porous-free microstructure of corrosion-resistant steels, the prospective technologies of electroerosion dispersion and spark plasma sintering will be applied. Structure and properties of sintered corrosion-resistant steel manufactured from electroero
耐腐蚀钢具有几个非常有价值的特性,因此它们在不同的行业中得到了有效的应用[1-3]。耐腐蚀钢的烧结技术具有几个特点,分别是铬对氧的高亲和力,以及使用深度干燥的保护介质和高温的必要性。在1150–1300°С的温度范围内进行单次和双次挤压和烧结是制造粉末耐腐蚀钢最常用的技术程序[4-8]。粉末耐腐蚀钢的性能通常由其孔隙率决定,因此,与铸钢的相应性能相比,目前使用的耐腐蚀钢具有较低的强度(10-30%)、塑性(2-3倍)和冲击韧性。它限制了它们的应用领域。耐腐蚀钢的孔隙率对耐腐蚀性有负面影响。由于使用了火花等离子体烧结技术,可以将烧结合金的孔隙率降低到1%[9-14],因此可以解决这个问题。此外,耐腐蚀钢中存在大量昂贵的铬被认为是其回收的主要问题之一[15-17]。这个问题可以通过废物的粉碎和二次利用来解决。现有的工业粉碎技术具有生产设施规模大、能耗高和环境问题等特点。因此,电蚀法似乎是目前任何导电材料粉碎的前瞻性且未在工业上应用的技术之一[18,19]。目前,使用耐腐蚀合金的废弃颗粒(通过电侵蚀分散)作为由这些废物制造烧结产品的炉料,还没有科学技术发展。为了这些目的,需要进行复杂的理论和实验研究。这将有助于解决烧结耐腐蚀合金孔隙率降低的问题,并节省昂贵的铬。本研究的目的是检查在丁醇中生产的烧结样品的结构和性能,该样品由经过电腐蚀的耐腐蚀粉末制成。获得烧结耐腐蚀合金的成分、结构和性能之间的新关系和相互作用(从一个方面),以及通过12Kh13钢废料的电分散制备粉末材料的烧结技术,被认为是本研究的新颖之处。为了解决上述获得低成本无孔耐腐蚀钢微观结构的问题,将应用电腐蚀分散和火花等离子体烧结的前瞻性技术。电腐蚀粉末烧结耐腐蚀钢的组织与性能
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引用次数: 0
Improvement of the secondary cooling mode for continuous casting of round billets at Ural Steel JSC 乌拉尔钢铁公司圆坯连铸二次冷却方式的改进
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.03
A. Shapovalov, R. Dema, R. Amirov, O. Latypov
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引用次数: 1
Primary diagnosis of energy efficiency in an integrated steel plant, based on intensive energy-saving methodology. Part 1 基于集约节能方法的综合钢厂能效初步诊断。第1部分
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.20
S. Kartavtsev, E. Neshporenko, S. V. Matveev
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引用次数: 0
Effect of electron beam treatment on the structure and properties of AlCoCrFeNi high-entropy alloy 电子束处理对AlCoCrFeNi高熵合金组织和性能的影响
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.13
V. Gromov, Y. Ivanov, S. Konovalov, K. Osintsev
In last years, a new system of alloys known as highentropy alloys (HEA) has been attracting scientists’ attention [1–3]. Unlike traditional alloys high-entropy ones are composed of five and more main elements with a percentage from 5 to 35 at.% [4–7]. The idea of high-entropy alloys is that atoms of all elements are considered atoms of a dissolved substance, cause deformation of a crystal structure and improve thermodynamic stability of properties related to differences in atomic radii of components. It results in high entropy of a system to further manufacturing a material with unique properties, which are impossible in traditional micro-alloying techniques [8–10]. The original results obtained in the field of HEA are considered in detail in analytical reviews [11–13] where the HEA microstructure, properties, thermodynamics are described, results of modelling of their structure are considered and new variants of methods for obtaining the multi-component alloys are discussed. The HEA studies have shown that it is possible to form in them nanodimensional structures and even amorphous phases due to considerable distortions of lattice caused by difference in the atomic radii of substitution elements [1]. Present day practically all types of such alloys (structural, cryoand heat resistant, corrosion-resistant, those with special magnetic and electrical properties) as well as compounds (carbides, nitrides, oxides, borides, silicides) are being developed [14]. Improvement of alloy properties can be achieved by treating the surface with concentrated energy flows. The main feature of hardening materials with concentrated energy fluxes, in comparison with the methods of traditional thermal and chemical-thermal treatment, is the nanostructuring of their surface layers. This means a decrease in the scale level of localization of plastic deformation of the surface, which leads to a more uniform distribution of elastic stresses near it under the influence of operational factors. As a result, the probability of nucleation of microcracks in the surface layer leading to failure is significantly reduced. This increases both strength and ductility. One of the most promising and highly effective methods of surface hardening of products is electron-beam processing [15, 16]. Electron beam processing provides ultrahigh heating rates (up to 106 K/s) of the surface layer to predetermined temperatures and cooling of the surface layer due to heat removal to the bulk of the material at speeds of 104–109 K/s, resulting in the formation of non-uniform submicron nanocrystalline structural phase states. Effect of electron beam treatment on the structure and properties of AlCoCrFeNi high-entropy alloy
近年来,一种被称为高熵合金(HEA)的新合金体系吸引了科学家的注意[1-3]。与传统合金不同,高熵合金由五种或五种以上的主要元素组成,其百分比为5至35at.%[4-7]。高熵合金的思想是,所有元素的原子都被视为溶解物质的原子,导致晶体结构变形,并提高与成分原子半径差异相关的性质的热力学稳定性。它导致系统的高熵,以进一步制造具有独特性能的材料,这在传统的微合金技术中是不可能的[8-10]。分析综述[11-13]详细考虑了在HEA领域获得的原始结果,其中描述了HEA的微观结构、性能和热力学,考虑了其结构的建模结果,并讨论了获得多组分合金的方法的新变体。HEA研究表明,由于取代元素原子半径的差异导致晶格发生相当大的畸变,因此有可能在其中形成纳米级结构甚至非晶相[1]。目前,几乎所有类型的此类合金(结构、耐低温、耐热、耐腐蚀、具有特殊磁性和电学性能的合金)以及化合物(碳化物、氮化物、氧化物、硼化物、硅化物)都在开发中[14]。合金性能的改善可以通过用集中的能量流处理表面来实现。与传统的热处理和化学热处理方法相比,具有集中能量通量的硬化材料的主要特征是其表面层的纳米结构。这意味着表面塑性变形局部化的尺度水平降低,这导致在操作因素的影响下,表面附近的弹性应力分布更加均匀。结果,表面层中微裂纹成核导致失效的概率显著降低。这提高了强度和延展性。电子束处理是产品表面硬化最有前途和最有效的方法之一[15,16]。电子束处理提供了表面层到预定温度的超高加热速率(高达106 K/s),并由于以104–109 K/s的速度将热量转移到材料本体而对表面层进行冷却,从而形成不均匀的亚微米-纳米晶体结构相态。电子束处理对AlCoCrFeNi高熵合金组织和性能的影响
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引用次数: 4
Research of modification influence on cracking resistance of cast iron in moulds 变质处理对模具用铸铁抗裂性影响的研究
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.02
V. A. Gulevskiy, S. N. Tsurikhin, V. Gulevskiy, N. Miroshkin
The main feature of thermal mould work during its operation is presence of quick cyclically repeated one-side heats induced by liquid steel cast in a mould internal space, as well as consequent cooling processes (including the period after stripping of solidified ingot) [1–4]. A mould wall is subjected to thermal shock during ingot casting and solidification, which is accompanied by its thermal elastic and thermal plastic deformation (buckling). As a result, the high temperature gradient appeared in the mould wall, and essential temperature stresses are arisen; they reach the value of tensile strength of mould material, where gray cast iron is usually used. At the same time, the temperature effect of liquid steel leads to variation in the structure of metallic base, corrosion development, variation of thermal physical and mechanical properties, thermal fatigue of mould cast iron [5–9]. Multiple iterations of very intensive thermal effects on a mould (both on its construction and materials presented by cast iron) are considered as the main causes of its destruction and breakdown. The effect of thermal procedures on a mould can be assessed mostly correct only via joint analytical and experimental approach for solving this problem. Trustworthy description of the temperature field of mould wall is mandatory condition for determining the temperature effect of ingot on a mould; this is the main parameter of temperature stresses and variation of mechanical and thermal physical properties of material [10–12]. Overwhelming majority of the works manufacturing cast iron with spheroidal graphite uses the treatment technology in an open casting ladle with location of modifying additive on its bottom in the special cavity. This cavity is fenced by refractory barrier, and the process itself is known as SandwichVerfahren or “Sandwich process”. The methods of liquid cast iron processing are improved gradually [13–17]. Buckling investigation of the moulds for consumable electrodes in the process of vacuum arc remelting was conducted on the cast iron physical models in the form of hollow cylinders with internal diameter 22 mm, external diameter 32 mm and height 210 mm (scale 1:10) [18]. It is recognized at present time that computer-aided simulation of complicated tasks about heat exchange and stressed state of materials, dynamics of plastic appearances is often more acceptable than experimental investigations [19–22]. Research of modification influence on cracking resistance of cast iron in moulds
热结晶器工作过程中的主要特征是存在由结晶器内部空间中的液态钢铸件引起的快速循环重复的单侧加热,以及随后的冷却过程(包括凝固钢锭剥离后的时间)[1-4]。结晶器壁在铸锭和凝固过程中受到热冲击,并伴随着热弹性和热塑性变形(屈曲)。结果,结晶器壁出现高温梯度,产生了本质温度应力;它们达到了通常使用灰铸铁的模具材料的抗拉强度值。同时,钢液的温度效应导致金属基体结构的变化、腐蚀发展、热物理力学性能的变化、模具铸铁的热疲劳[5-9]。模具上的多次非常强烈的热效应(包括其结构和铸铁材料)被认为是其破坏和击穿的主要原因。只有通过分析和实验相结合的方法来解决这个问题,才能评估热程序对模具的影响。模具壁温度场的可信描述是确定钢锭对模具温度影响的强制性条件;这是温度应力以及材料力学和热物理性能变化的主要参数[10-12]。绝大多数生产球墨铸铁的工厂都采用开放式钢包处理技术,改性添加剂位于特殊型腔的底部。这个空腔由耐火屏障围起来,这个过程本身被称为SandwichVerfahren或“三明治过程”。液态铸铁的加工方法正在逐步改进[13-17]。在内径22 mm、外径32 mm、高度210 mm(比例1:10)的空心圆柱体形式的铸铁物理模型上,对真空电弧重熔过程中消耗电极模具的屈曲进行了研究[18]。目前公认的是,计算机辅助模拟关于材料热交换和应力状态、塑性外观动力学的复杂任务通常比实验研究更容易接受[19-22]。变质处理对模具用铸铁抗裂性影响的研究
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引用次数: 0
Directed changing properties of amorphous and nanostructured metal alloys with help of nanosecond laser impulses 利用纳秒激光脉冲定向改变非晶态和纳米结构金属合金的性能
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.14
I. Ushakov, I. S. Safronov
Amorphous and amorphous-nanocrystalline metal alloys have a great potential for practical use. The unique properties of such alloys are in demand in metallurgy, mechanical engineering, aviation, nuclear engineering, etc. [1–3]. Such materials are used in various fields of technical electronics, are part of structural composites, corrosion-resistant equipment elements, and so on. The practical use of amorphous alloys is expanding. Unfortunately, a significant part of the new amorphous alloys, especially bulk amorphous alloys, has a high cost. In this regard, amorphous iron-based alloys are of particular interest, since in addition to good performance properties [4], such alloys are relatively cheap. The creation of new methods for forming the properties of amorphous iron-based alloys will expand the scope of their practical use. Common and standardized methods for optimizing the properties of conventional metal alloys are constantly being improved, but they can rarely be applied to amorphousnanocrystalline structures [5–9]. The attempt to apply standard processing methods leads either to the mechanical destruction of such materials, or to the destruction of their structural state. As a rule, in amorphous nanocrystalline materials, the plastic characteristics significantly decrease with an increase in the microhardness index HV. For example, in the process of thermostatic, the material passes into the nanocrystalline/crystalline state, and the main factor affecting the reduction of the plastic characteristic is a decrease in the proportion of the amorphous phase and formation of nanocrystals [1–3, 10]. Superhard amorphous-nanocrystalline materials are usually brittle. Additional processing by classical methods of influencing the structure of the material dramatically reduces the useful properties, and in
非晶和非晶纳米金属合金具有很大的实际应用潜力。这种合金的独特性能在冶金、机械工程、航空、核工程等领域都有需求[1-3]。这些材料应用于电子技术的各个领域,是结构复合材料的一部分,耐腐蚀的设备元件等。非晶合金的实际用途正在扩大。遗憾的是,很大一部分新型非晶合金,特别是块状非晶合金的成本较高。在这方面,非晶铁基合金是特别感兴趣的,因为除了良好的性能外,这种合金相对便宜。形成非晶铁基合金性能的新方法的创造将扩大其实际应用的范围。用于优化传统金属合金性能的通用和标准化方法正在不断改进,但它们很少适用于非晶纳米晶结构[5-9]。应用标准加工方法的尝试,要么导致此类材料的机械破坏,要么导致其结构状态的破坏。在非晶纳米晶材料中,塑性特性随显微硬度指数HV的增加而显著降低。例如,在恒温过程中,材料进入纳米晶/结晶状态,影响塑性特性降低的主要因素是非晶相比例的减少和纳米晶的形成[1 - 3,10]。超硬非晶纳米材料通常是脆性的。通过影响材料结构的经典方法进行的附加处理大大降低了材料的有用性能
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引用次数: 1
Non-metallic inclusions interpretation technique for factory expertise of metal product defects 非金属夹杂物解释技术,用于金属产品缺陷的工厂专业知识
IF 0.8 Q4 METALLURGY & METALLURGICAL ENGINEERING Pub Date : 2021-12-29 DOI: 10.17580/cisisr.2021.02.08
A. Kazakov, V. A. Murysev, D. Kiselev
For various reasons defects are formed as discontinuities, which are identified by methods of nondestructive testing used by industry to evaluate the properties of materials in the conditions of mass industrial production. To determine the origin of their formation, investigations using light optical and scanning electron microscopy methods have to be made. The results of these studies are used to improve the technology at all stages of industrial production of metal products from the steelmaking process to the finished product [1–3]. Frequently, non-metallic inclusions (NMIs), including those inherited from the continuous cast billet, are the cause of the formation of discontinuities [1–2]. These inclusions can be exogenous, indigenous or mixed in origin. As a rule, the conclusion about the origin of inclusions is performed by a researcher of the testing laboratory, relying on his personal experience; therefore, all formulations of such reports reflect the individual approach of each engineer and are not universal. Such reports can only be processed manually, so they often go unclaimed, since they are not suitable for automated processing, for example, for finding patterns of defect formation and the ways to eliminate them. An objective judgment about the belonging of inclusions to the indigenous products of deoxidation and modification can be given on the basis of thermodynamic simulation of their composition [4–6]. Specialized commercial software Non-metallic inclusions interpretation technique for factory expertise of metal product defects
由于各种原因,缺陷以不连续的形式形成,在大规模工业生产的条件下,这些缺陷是通过工业上用来评价材料性能的无损检测方法来识别的。为了确定它们形成的起源,必须使用光学和扫描电子显微镜方法进行研究。这些研究的结果被用于金属产品从炼钢过程到成品的工业生产各个阶段的技术改进[1-3]。通常,非金属夹杂物(nmi),包括从连铸坯中继承的夹杂物,是不连续形成的原因[1-2]。这些内含物可以是外源的、本地的或混合的。通常,关于夹杂物来源的结论是由测试实验室的研究人员根据他的个人经验得出的;因此,这些报告的所有表述都反映了每个工程师的个人方法,而不是通用的。这样的报告只能手工处理,因此它们经常无人处理,因为它们不适合自动处理,例如,寻找缺陷形成的模式和消除它们的方法。通过对包裹体组成的热力学模拟,可以客观判断包裹体是否属于原生脱氧修饰产物[4-6]。专门的商业软件非金属夹杂物解释技术,为工厂提供金属产品缺陷的专业知识
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引用次数: 1
期刊
CIS Iron and Steel Review
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