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Will Hydraulic Fracturing Enhance the Production Recovery in a Complex Comingled Water Flood Field? 复杂混驱油田水力压裂能否提高采收率?
Pub Date : 2022-03-21 DOI: 10.2118/200066-ms
Muktar Kindi, Carmen Hamm, S. Kindi, Shaymaa Al Toqi, Majdi Breiki, Zuwayda Saadi, A. Harthy, Mohsin Jahwari, H. Gheilani, Shaymaa Al Farsi, Bogdan Suchta, S. Persac
This paper discusses the outcome of a hydraulic fracturing concept in a complex commingled water flood field with dense infill well spacing. The objective was to prove this concept of fracturing in a graywater flood field to improve oil production and increase the recovery factor. A mature oil field in the central Sultanate of Oman is facing production decline. The flank part of the field is not meeting the expected production even with water flooding. The main challenge is how to communicate between the injector wells and the producer wells. The 5-spot patterns are not showing effectiveness in the flank area. The heterogeneous reservoir complexity and tightness are the main factors for that. The water zones are very close to or imbedded in between the reservoirs. A careful candidate selection exercise was conducted from the field's 140+ wells. Factors assessed included spacing between producers and injectors, multiple commingled reservoirs, proximity to the Oil Water Contact (OWC), and petrophysical parameters. A successful fracturing trial in one of the wells, located in the southern part of the field and five kms away from nearest oil producer, was followed with a selection of fracture candidates inside the main field. The method of selection was to gather all well data and select criteria to narrow the list to those wells with a higher success probability to help prove a new concept of fracturing in the middle of water injectors and oil producers by controlling fracture length propagation and height containments. A candidate was selected and the fracturing design was manipulated with different scenarios to overcome challenging oil water contact and control fracture propagation to avoid nearby producers and water injectors. The fracture was design selected and the operation successfully implemented, which resulted in a contained fracture confirmed by the low water cut, salinity results, and the radioactive tracer. One lesson learned from the first fractured well was that the pump design should be optimized to sustain a new production profile after the fracture treatment. Triple production resulted from the initial production stage and a fracturing proposal was prepared to follow the success of the operation.
本文讨论了致密井距复杂混合水驱油田水力压裂概念的结果。目的是在灰水驱油田中验证这一压裂概念,以提高产油量和采收率。阿曼苏丹国中部的一个成熟油田正面临产量下降的问题。油田侧翼部分即使注水也不能达到预期产量。主要的挑战是如何在注入井和生产井之间进行通信。5点模式在侧翼区域没有显示出效果。非均质储层的复杂性和致密性是主要影响因素。水区离水库很近或位于水库之间。从该油田的140多口井中进行了仔细的候选选择。评估的因素包括采油与注水井之间的间距、多个混合储层、油水界面(OWC)的接近程度以及岩石物性参数。其中一口井位于油田南部,距离最近的油田5公里,在此基础上进行了成功的压裂试验,随后在主油田内选择了一些裂缝候选井。选择的方法是收集所有井的数据,并选择标准,将列表缩小到那些成功率较高的井,以帮助证明通过控制裂缝长度扩展和高度密封在注水井和采油厂中间进行压裂的新概念。选择了一个候选方案,并根据不同的情况对压裂设计进行了操作,以克服具有挑战性的油水接触并控制裂缝扩展,以避免附近的生产商和注水井。最终选定了裂缝设计并成功实施,通过低含水、低矿化度和放射性示踪剂的测试结果,证实了裂缝的存在。从第一口压裂井中得到的一个教训是,应该优化泵的设计,以在压裂处理后维持新的生产剖面。最初的生产阶段取得了三倍的产量,并在作业成功后准备了压裂方案。
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引用次数: 0
Challenges in O&G Material Selection: Experiences and Case Histories 油气材料选择的挑战:经验和案例
Pub Date : 2022-03-21 DOI: 10.2118/200077-ms
P. Cavassi, Vittorio Chiodini, Stefano Franci, L. Torri
The paper gives an overview of recent issues in Oil & Gas material selection, as resistance to high levels of H2S, and quality control during production of Carbon Steel and Clad pipes for pipelines, with reference to real cases. Each topic under discussion is first described showing the relevant issues in terms of materials available on the market, failure mechanisms and possible consequences during the service life. Then the challenges are analyzed by mean of a brief review based on the main and most recent corrosion related conferences. Then, making reference to case histories taken from recent offshore development projects, the Company experience is described, highlighting the technical solutions taken and the main results obtained. The first challenge discussed is the corrosion resistance of pipeline materials for transportation of fluids with high levels of H2S. The carbon steel pipes used for large diameters pipes are commonly manufactured with the TMCP, Thermo-Mechanical Controlled Process method. In severe sour service applications they showed to be susceptible to SSC, Sulfide Stress Cracking, due to hard zones that can originate at surface during pipe manufacturing. New non-destructive tests have been developed for the detection of hard zones during pipe production. Besides, SSC tests have been performed on API 5L X52 and X60 pipes samples at H2S partial pressure higher than 10 bar, which gave surprising results. Clad and lined pipes represent alternative materials to TMCP carbon steel, but they are expensive and only few manufacturers are available, with consequence in terms of long delivery time. Furthermore, these materials are not immune to technical problems, as the precipitation of intermetallic phases in the nickel alloy layer during heat treatment. The paper describes the Company experience made in offshore projects where both TMCP carbon steel and clad pipes have been used for pipelines and buckle arrestors. The corrosion and cracking problems described in the paper are relatively new, as well as the technical solutions adopted. New field experience represents additive information to existing literature.
本文结合实际案例,概述了石油和天然气材料选择的最新问题,如耐高浓度H2S,以及碳钢和复合管在管道生产中的质量控制。讨论中的每个主题首先描述了市场上可用的材料,失效机制和使用寿命期间可能产生的后果方面的相关问题。然后,通过对主要和最新的腐蚀相关会议的简要回顾,分析了面临的挑战。然后,参考近期海上开发项目的历史案例,介绍了公司的经验,重点介绍了所采取的技术解决方案和取得的主要成果。讨论的第一个挑战是管道材料的耐腐蚀性,用于输送含高浓度H2S的流体。用于大口径管道的碳钢管通常采用TMCP(热机械控制工艺)制造。在严重含酸的应用中,由于管道制造过程中表面可能产生坚硬区域,因此它们很容易发生SSC(硫化物应力开裂)。在管道生产过程中,新的无损检测方法已经被开发出来。此外,在H2S分压高于10 bar的条件下,对API 5L X52和X60管道样品进行了SSC试验,得到了令人惊讶的结果。包层和内衬管是TMCP碳钢的替代材料,但它们价格昂贵,而且只有少数制造商可用,因此交货时间长。此外,这些材料也存在技术问题,如在热处理过程中镍合金层中金属间相的析出。本文介绍了公司在海上项目中使用TMCP碳钢和复合管作为管道和扣式避雷器的经验。文中描述的腐蚀和开裂问题是比较新的问题,采用的技术解决方案也是比较新的。新的实地经验是对现有文献的补充。
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引用次数: 0
Autonomous Gas Shut-Off in Gas Oil Gravity Drainage Reservoir, Sultanate of Oman 阿曼Sultanate油气重力泄放油藏自动气关
Pub Date : 2022-03-21 DOI: 10.2118/200102-ms
Abdullah Al Shibli, Hilal Al Maamari, Csimiro Griborio, Simeon Adeponle, Hamed AL Wahaibi, Khalid AL Zuhaimi, Hamoud Al Saadi, Mohammad Bdair
FH is one of the largest oil producing assets in the Sultanate of Oman. With more than 30 years of production, the current recovery mechanism from the naturally fractured carbonates is relying 80% on the gas oil gravity drainage (GOGD) process whereby produced formation gas is re-injected into the reservoir for pressure maintenance. Optimizing the GOGD process and hence maximizing oil production is the main objective in FH WRFM strategy. Controlling the formation gas production from subsurface and surface gas capacity handling are the main challenges to unlock reservoir oil potential. Down hole gas shut-off technology has been proposed in 2018 to control high GOR (+1000) producers and minimize formation gas production for more efficient GOGD process. The technology provides a mean for blocking formation gas through autonomous valve compartments installed within a production liner in the open hole section of the horizontal wells. The independent compartments are positioned against the open fractures and the inflow from the fractures to the open hole is controlled autonomously based on the fracture GOR. The valves in each compartment is designed to close against low viscosity fluid (gas) and allow high viscosity (liquids) to flow into the liner. Screening process has identified up to 80 candidates for the technology with a potential gain of up to 6% of the total field production. Formation GOR, well uptime and lateral fracture interference are the top criteria for candidate selection. The full field deployment started in July 2018 after a six months trial period with a target to complete the full scope by 2022. 90% reduction in formation gas has been observed in the wells where gas shut-off technology have been installed. A sustainable oil gain up to 50% has been realized after the gas reduction from the first 14 candidates. In addition to that, a significant improvement in the well uptime from 40% to 80% has also been recognized due to low producing GOR after the technology deployment. The technology has also enabled the re-instatement of long term closed-in wells due to high producing GOR. The originality of the technology lies on the ability of the downhole inflow control valves to react to the gas autonomously and successfully shut off the gas contribution and the same time allow oil to flow.
FH是阿曼苏丹国最大的石油生产资产之一。经过30多年的生产,目前天然裂缝碳酸盐岩的开采机制80%依赖于油气重力泄放(GOGD)工艺,即将产出的地层气重新注入储层以维持压力。优化GOGD过程,从而最大限度地提高石油产量是FH WRFM战略的主要目标。从地下控制地层产气量和地面气容量处理是释放油藏石油潜力的主要挑战。2018年提出了井下气关技术,以控制高GOR(+1000)生产者,并最大限度地减少地层气产量,以实现更高效的GOGD过程。该技术提供了一种通过安装在水平井裸眼段生产尾管内的自动阀室封堵地层气体的方法。独立的隔室位于张开的裂缝旁边,根据裂缝的GOR自动控制从裂缝流入裸眼的流量。每个隔室中的阀门设计用于关闭低粘度流体(气体),并允许高粘度流体(液体)流入尾管。筛选过程已经确定了多达80个候选技术,潜在收益高达油田总产量的6%。地层GOR、井的正常运行时间和侧向裂缝干扰是选择候选井的首要标准。经过六个月的试用期,2018年7月开始全面现场部署,目标是到2022年完成全部部署。在安装了气关技术的井中,观察到地层气体减少了90%。在前14个候选区块的天然气减少后,实现了高达50%的可持续石油收益。除此之外,由于该技术部署后的低生产GOR,井的正常运行时间也从40%显著提高到80%。该技术还可以恢复由于高产量GOR而长期关闭的井。该技术的创新之处在于井下流入控制阀能够自主对气体做出反应,并成功关闭气体,同时允许石油流动。
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引用次数: 0
Investigating Non-Newtonian Multiphase Cutting Transport in an Extended Reach Well 大位移井非牛顿多相切削运移研究
Pub Date : 2022-03-21 DOI: 10.2118/200240-ms
M. Khan, Abinash Barooh, Muhammad Yousuf Khan, Mohammad Sohel Rahman, Ibrahim Hassan, Rashid Hassan
In horizontal drilling, inefficient hole cleaning causes multiple operational issues and increased pressure loss. In-situ measurement of the cutting transport is essential to understand the hydrodynamics and operational parameters required for the effective hole cleaning. The electrical resistance tomography (ERT) is becoming a promising tool in many industrial applications. The purpose of this study was to provide detailed information about the application of non-invasive ERT system to analyze the volume fraction of solids in the presence of non-Newtonian fluid (0.5 wt% Flowzan) in a drilling annulus. The experiments were conducted in a horizontal flow loop system where the annulus section was 240 (6.16 m) inch long contains the inner and outer diameters of 2.5 inch (6.4 cm) and 4.5inches (11.4 cm), respectively. The obtained results suggested that the ERT system could effectively detect the volume fraction of the solids in the presence of non-Newtonian fluid (Flowzan) at different drilling conditions. Results also revealed that with an increase in fluid velocity, the efficient hole cleaning was observed. Moreover, the drill pipe rotation also positively influenced the cutting transport. Therefore, this study will provide the avenue for the industrial application of in situ ERT measurement technique in the multiphase systems, especially in the presence of the non-Newtonian drilling fluids.
在水平钻井中,低效的井眼清洗会导致多种作业问题,并增加压力损失。切割输送的现场测量对于了解有效孔清洗所需的流体动力学和操作参数至关重要。电阻层析成像(ERT)在许多工业应用中正成为一种有前途的工具。本研究的目的是提供有关非侵入性ERT系统应用的详细信息,以分析钻井环空中存在非牛顿流体(0.5 wt% Flowzan)时固体的体积分数。实验在水平流环系统中进行,环空长240 (6.16 m)英寸,内径为2.5英寸(6.4 cm),外径为4.5英寸(11.4 cm)。结果表明,在非牛顿流体(Flowzan)存在的情况下,ERT系统可以在不同的钻井条件下有效检测固体的体积分数。结果还表明,随着流体速度的增加,可以观察到有效的井眼清洗。钻杆旋转对岩屑运移也有正向影响。因此,本研究将为原位ERT测量技术在多相体系中的工业应用提供途径,特别是在存在非牛顿钻井液的情况下。
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引用次数: 0
In-Situ Stresses and Geomechanical Properties Characterization Using Robust Optimization Approach, Tested in a Tight Gas field, Sultanate of Oman 采用稳健优化方法表征地应力和地质力学特性,在阿曼苏丹国致密气田进行了测试
Pub Date : 2022-03-21 DOI: 10.2118/200097-ms
Hamdan Saidi, Mohammed A-Aamri, A. Al - Senani, Khalid AL-Aani
Knowledge of in-situ stresses and geomechanical properties is important for wellbore stability and hydraulic fracture optimization applications. Both mechanical rock properties (e.g., Young's modulus and Poisson's ratio) and the stresses represent the initial step in constructing a geomechanical model that will eventually require static calibration from the lab or field tests. Nonetheless, a wellbore deformation-based inverse analysis solution has become an alternative method that characterizes in-situ stress in particular. In this paper, a genetic algorithm and probabilistic analysis methods are proposed and integrated into a well-drilled known analytical method to characterize both stresses and geomechanical properties. Systematic steps have been applied to this analysis. First, borehole geometry (i.e., multi-arm caliper), mud weight, and vertical pressure (from the density log) are well-defined inputs for deformation-stress relationships. Unknown parameters have also been determined and include horizontal stress, Poisson's ratio, and Young's modulus. Subsequently, the minimum and maximum expected values for each unknown parameter have been defined. Thousands of combinations have been created by the analytical equation (fitness function). In addition, the semi-genetic algorithm concept was used as an optimization method to find the best solution from a wide range of inputs for a given fitness function. The first hundred strongest fitness combinations were then chosen for the next level, which had a noticeably higher frequency number using the statistical analysis technique. The approach was checked with a real field example, the results indicated the measured values of geomechanical properties, and horizontal stress were reasonably consistent with the actual field data and previous studies in the field. In particular, the proposed approach allows for a realistic estimate of the most difficult stress (i.e., Max horizontal stress), which was ~45 % higher than minimum horizontal stress. The proposed technique was developed to reduce in-situ pressure uncertainties and geomechanical properties for the studied area. Results from this paper presented a simple and practical alternative method for the determination of geomechanical parameters using a simple logging tool (e.g., a caliper) that theoretically provides a robustness guide for wellbore stability and hydraulic fracture models for tight gas fields.
了解地应力和地质力学特性对于井筒稳定性和水力压裂优化应用非常重要。岩石力学特性(如杨氏模量和泊松比)和应力是构建地质力学模型的第一步,最终需要实验室或现场测试的静态校准。尽管如此,基于井筒变形的反分析解决方案已经成为一种替代方法,特别是地应力特征。本文提出了一种遗传算法和概率分析方法,并将其整合到一种众所周知的分析方法中,以表征应力和地质力学特性。这一分析采用了系统的步骤。首先,井眼几何形状(即多臂井径器)、泥浆比重和垂直压力(来自密度测井)是变形-应力关系的明确输入。未知参数也已确定,包括水平应力、泊松比和杨氏模量。然后,定义了每个未知参数的最小期望值和最大期望值。通过解析方程(适应度函数)创建了数千种组合。此外,采用半遗传算法概念作为优化方法,从给定适应度函数的大范围输入中寻找最优解。然后选择前100个最强的适应度组合进入下一级,使用统计分析技术,该组合的频率数字明显更高。通过现场实例对该方法进行了验证,结果表明,该方法的地质力学特性、水平应力测量值与现场实测数据和前人研究结果基本吻合。特别是,所提出的方法允许对最困难的应力(即最大水平应力)进行现实估计,其比最小水平应力高约45%。该技术的开发是为了减少研究区域的原位压力不确定性和地质力学性质。本文的研究结果提供了一种简单实用的替代方法,即利用简单的测井工具(如井径仪)确定地质力学参数,理论上为致密气田的井筒稳定性和水力压裂模型提供了鲁棒性指导。
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引用次数: 0
Journey of Waterflood Excellence in a Matured Field, North of Sultanate of Oman 阿曼苏丹国北部成熟油田的注水效果研究
Pub Date : 2022-03-21 DOI: 10.2118/200107-ms
S. Chatterjee, Nasser Riyami, Ali Ruqaishi
The studied field is located in North Oman asset and developed through waterflood line-drive since 1980s with top quartile recovery factor. In the period between 2010 and 2012, production has declined faster than expected reaching to a peak decline rate of 19% per year resulted to significant associated oil production loss. This abstract summarizes the recovery process for waterflood development supported with lean approach by WRFM team not only to arrest production decline but also to flip the coin to production incline in 2015-2016. The major reasons that led to the ineffective waterflood performance in this field were several surface and subsurface issues related to water distribution, low injection efficiency and low level of integration within the team. The success achieved through focused proactive waterflood management (Asset's WRFM Plan, 2016) and seamless integration with field operations and asset leadership with below key steps: Setting a firm WRFM Waterflood Strategy focusing on waterflood management, field/reservoir operating envelope and pressure maintenance. Goal Deployment value stream metrics aimed to improve reservoir operating envelope compliance by improving water-injectivity compliance that ensures effective and even injection water distribution etc. The pressure maintenance strategies include priorities the injection optimization in the low-pressure blocks and continuous monitoring of reservoir pressure through periodic acquisition of pressure surveys. This resulted in significant improvement of average reservoir pressure. Standardized regular field, pattern/ sector and well reviews (Chatterjee, Someshwar et.al., 2017) resulted in effective sweep monitoring strategy by using latest FDP static and dynamic models calibrated with recent surveillance data (RST, MPLT etc.). This process helps to generate and optimize the WRFM opportunities to maximize the production. Periodic waterflood health checks by external and internal experts mainly focused on accessing waterflood improvements and benchmarked with other fields of the asset during 2014, 2016 and 2018. The waterflood health check score improved with time and field achieved the highest score across all the other matured fields in North Oman. More importantly, the noticeable improvement in integration between different teams i.e. petroleum, operation, and engineering on daily to weekly basis ensures stability of the WI performance, meeting injection target and honest transparent communications to work as ONE TEAM through different session using Leader Standard Work (LSW). These efforts by the integrated team resulted in: Arresting the production decline from 19% annual effective to 6% within 3 years Reversing the decline trend of 3% between 2015-2016 Safeguard more than a mln m3 of asset's reserves A gain of average oil rate for reversing the decline trend This project is an excellent example of being innovative with lean structure and simple "Going Back
该油田位于阿曼北部,自20世纪80年代以来一直通过注水线驱进行开发,采收率最高。在2010年至2012年期间,产量的下降速度比预期的要快,达到了每年19%的峰值,导致了严重的石油产量损失。该摘要总结了WRFM团队在精益方法支持下的水驱开发的采收率过程,不仅可以阻止产量下降,还可以扭转2015-2016年的产量趋势。导致该油田注水效果不佳的主要原因是与水分布、注入效率低以及团队内部整合水平低有关的几个地面和地下问题。通过专注于主动注水管理(资产的WRFM计划,2016年)以及与现场作业和资产领导的无缝集成,通过以下关键步骤取得了成功:制定坚定的WRFM注水战略,重点关注注水管理、油田/油藏操作包封和压力维护。目标部署价值流指标旨在通过提高注水能力,确保有效、均匀的注水分配等,来提高油藏作业包层的合规性。压力维持策略包括优先优化低压区块的注入,以及通过定期采集压力测量来持续监测储层压力。这使得平均储层压力显著提高。标准化的常规油田、模式/部门和井评价(Chatterjee, Someshwar等)。, 2017)通过使用最新的FDP静态和动态模型校准最新的监测数据(RST, MPLT等),产生了有效的扫描监测策略。该过程有助于产生和优化WRFM机会,以最大限度地提高产量。在2014年、2016年和2018年期间,外部和内部专家定期进行水驱健康检查,主要关注水驱改善措施,并与该资产的其他油田进行基准测试。随着时间的推移,该油田的注水健康检查得分有所提高,在阿曼北部所有成熟油田中得分最高。更重要的是,不同团队(石油、作业和工程)之间的整合在每日到每周的基础上显著改善,确保了WI性能的稳定性,满足了注入目标,并通过使用Leader Standard work (LSW)的不同会话作为一个团队进行诚实透明的沟通。综合团队的努力取得了以下成果:在三年内将产量从19%的年有效产量下降到6%,扭转了2015-2016年3%的下降趋势,保障了超过100万立方米的资产储量,提高了平均产油率,扭转了下降趋势。该项目是一个很好的例子,采用精益结构和简单的“回归基础”原则进行水驱管理。以商业思维交付项目,遏制衰退,维护储量;通过对注水评估和强整合的基准进行外部关注,显示出最高标准的改进组织行为。
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引用次数: 0
Deterministic Approach Towards Well Intervention Candidate Selection & Quantification of Parameters in Esp & Jet Pump Wells Esp和喷射泵井干预候选井选择与参数量化的确定性方法
Pub Date : 2022-03-21 DOI: 10.2118/200174-ms
N. Varma, Yash Koshatwar, Manish Kumar, A. Savelyev, Aneesh Jha, Rekha Kumari, Ankesh Nagar, Preyas Srivastav, Pranay Srivastav, Satish Nekkanti, A. Bohra, Sanjeev Veermani
This paper aims to describe a model created to determine various important parameters to monitor oil producer wells with different artificial lift types: Jet Pump (JP) and Electric Submersible Pump (ESP) of Mangala & Aishwarya fields. The fields contain medium gravity viscous crude (10-40cp) in high permeability (1-5 Darcy) sands. In order to overcome adverse mobility ratio and improve sweep efficiency, polymer flooding was adopted. As the Polymer flooding proceeded, polymer breakthrough in producer wells was observed. The major challenges faced in producer wells is polymer/scale depositions realized during well interventions. This issue has surfaced in field due to polymer breakthrough in oil producers and mixing of produced polymer concentration in well fluid with scales, wax or other bivalent ions. Major concerns due to polymer deposition included, fouling of artificial lift system, decrease of well uptime, jet pump (type of artificial lift) & ESP efficiency decrease. ESP & Reverse jet pumping are the major artificial lifts for the field, where power fluid is pumped through annulus and production is taken through tubing. With continued jet Pump fouling due to Polymer, wax & scale agglomerate, well uptime decreased. During jet pump redressing, polymer deposition has been observed in the body X-over (reservoir liquid path), check valve assembly, throat and spacer nozzle to throat inside jet-pump. Thus, a necessity was felt to address the issue with a proactive approach. Continuous chemical dosing method was tried and proven successfully, but it was not cost effective. Hence empirical based modelling was required which can quantify these parameters to plan for well intervention & well clean-up jobs. The developed model is "intelligent" and determines various parameters like – Productivity index(PI) of jet pump well without having suction pressure data, jet pump nozzle loss coefficient, ESP pump efficiency (ESP wear), annulus deposition & debris deposition in tubing reducing effective ID of annulus & tubing respectively. The model calculates from every newly logged Multiphase flowmeter rates, water cut, Annulus pumping pressure & tubing head pressure (THP) events and determines its approach of marking the risk levels of a well. With continued JP/ESP fouling, tubing deposition & PI drop due to Polymer, wax & scale agglomerate, well uptime & production rate is decreased.
针对Mangala和Aishwarya油田采用喷射泵(JP)和电潜泵(ESP)两种不同的人工举升方式,建立了一个模型,以确定各种重要参数,以监测采油井。该油田在高渗透(1-5达西)砂岩中含有中等稠度原油(10-40cp)。为了克服不利的流度比,提高波及效率,采用了聚合物驱。随着聚合物驱的进行,观察到生产井的聚合物突破。生产井面临的主要挑战是在修井期间实现聚合物/结垢沉积。这一问题已经在油田中浮出水面,原因是在油田中聚合物的突破,以及井筒中聚合物浓度与结垢、蜡或其他二价离子的混合。聚合物沉积引起的主要问题包括:人工举升系统结垢、油井正常运行时间缩短、喷射泵(人工举升类型)和ESP效率降低。ESP和反向喷射泵是油田主要的人工举升技术,将动力流体通过环空泵送,然后通过油管进行生产。由于聚合物、蜡和水垢结块导致喷射泵持续污染,井的正常运行时间缩短。在喷油泵修复过程中,在喷油泵内部的X-over(油藏液路)、止回阀组件、喉部和间隔喷嘴中观察到聚合物沉积。因此,认为有必要采取积极主动的办法来解决这个问题。连续投加化学药剂的方法被尝试并证明是成功的,但成本效益不高。因此,需要基于经验的建模来量化这些参数,以便计划油井干预和油井清理工作。所开发的模型是“智能”的,可以在没有吸入压力数据的情况下确定喷油泵井的产能指数(PI)、喷油泵喷嘴损失系数、ESP泵效率(ESP磨损)、环空沉积和油管内碎屑沉积等各种参数,分别降低环空和油管的有效内径。该模型根据每一个新记录的多相流量计流量、含水率、环空泵送压力和油管水头压力(THP)事件进行计算,并确定其标记油井风险等级的方法。由于聚合物、蜡垢和结垢导致JP/ESP持续结垢,油管沉积和PI下降,井的正常运行时间和产量下降。
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引用次数: 0
High Precision Fluid Sampling for Gas Condensate Reservoirs and Facilities Concept Development 用于凝析气藏和设施的高精度流体采样概念开发
Pub Date : 2022-03-21 DOI: 10.2118/200216-ms
Kabir Akim, Nengkoda Ardian, Senan H. Bokhamseen
Fluid sampling and accurate PVT characterization is an important part of any field development planning and its long term management. Accurate characterization of the fluid gives confidence to project economics and can help avoid big losses due to improper facilities design and forecasting. In the oil & gas industry there is a lack of understanding in the requirements for high precision sampling for impurities and analytical methodologies to accurately characterize gas condensate for facilities design. The objective of this paper is to evaluate the current industry sampling best practices and define a new workflow for reliable gas condensate and impurities characterization for facilities development during the exploration/delineation phase of a field's life. The proposed methodology is significantly impacted by reservoir fluid saturation pressure relative to the static reservoir and flowing bottomhole pressures. It allows better profiling of complex gas condensate impurities such as H2S, and its sulfur intermediate species like polysulfides and elemental sulfur, volatile organic sulfur species such as mercaptans and carbonyl sulfides, and as well as Mercury, Arsenic, Benzene Toluene, Ethylbenzene and Xylene (BTEX), water, solids, N2, CO2, He, Radon. The application of the new proposed workflow provides accurate and reproducible PVT data sets for reservoir studies and facilities design.
流体取样和准确的PVT表征是任何油田开发规划及其长期管理的重要组成部分。流体的准确表征为项目的经济效益提供了信心,并有助于避免因设施设计和预测不当而造成的巨大损失。在石油和天然气行业中,对杂质的高精度采样和分析方法的要求缺乏了解,无法准确表征设施设计中的凝析气。本文的目的是评估当前行业采样的最佳实践,并定义一个新的工作流程,为油田勘探/圈定阶段的设施开发提供可靠的凝析油和杂质表征。相对于静态油藏和流动井底压力,所提出的方法受到油藏流体饱和压力的显著影响。它可以更好地分析复杂的凝析气体杂质,如H2S及其硫中间物质,如多硫化物和单质硫,挥发性有机硫物质,如硫醇和羰基硫化物,以及汞,砷,苯,甲苯,乙苯和二甲苯(BTEX),水,固体,N2, CO2, He,氡。新工作流程的应用为油藏研究和设施设计提供了准确、可重复的PVT数据集。
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引用次数: 0
The Dynamic Performance Evaluation of the New Generation of Outflow Control Devices Autonomously Controlling the Conformance of Injection Fluids 新一代自动控制喷射流体一致性的流出控制装置的动态性能评价
Pub Date : 2022-03-21 DOI: 10.2118/200177-ms
M. Moradi, S. Todman
Several techniques have been applied to improve fluid conformance of injection wells to increase water flooding performance and eventually field oil recovery. Normal outflow control devices (OCDs) are effective solutions for this problem in reservoirs with static properties, however, they fail in reservoirs with complex/dynamic properties including growing fractures. There, the continuously increasing contrast in the injectivity of a section with the fractures compared to the rest of the well causes diverting a great portion of the injected fluid into the thief zone thus creating short-circuit to the nearby producer wells. A new autonomous outflow control device (AOCD) has been developed recently to choke the injection fluid into the propagating fractures crossing the well autonomously after reaching a designed flowrate thus maintaining a balanced/prescribed injection distribution. This work focuses on modelling design workflow to find the optimum completion design and demonstrates its added value through an extensive dynamic reservoir simulation study. Like other OCDs, this device should be installed in several zones in the injection well. The device is a bi-stable flow control device with two operating conditions, one, devices operate as normal passive OCDs initially, and two, if the injected flowrate flowing through the valve exceeds a designed limit, the device will automatically shut off. This allows the denied fluid to that specific zone to be distributed among the neighbouring zones. This performance enables the operators to minimise the impacts of thief zones on the injected fluid conformance and to react to a dynamic change in reservoirs properties specifically the growth of fractures. This also reduces the injection cost and improving the reliability of the injection well systems. A sector reservoir-model coupled with a Geomechanics model via commercial reservoir simulation software was established to study the impacts of temperature and flowrate of injection fluids on the performance of injection wells completed with various completions. The simulation study showed less imposed pressure and much more efficient fluid conformance and fracture growth was delivered with the new device compared to various other completions. The results showed how the new device may change the sequence of thermal fractures initiation and the extends of their growth. This autonomously reactive control on the injection fluid conformance resulted in an increased sweep and ultimate oil recovery (up to 20%) while reducing the total volume of injected fluid (by 30%), so significantly increased field NPV. This study illustrates how efficiently the new injection valve chokes/restricts water into dynamic thief zones in a reservoir. This new device is autonomous and reacts to the rate of fluid passing through and eliminates the cost of alternative techniques including running PLT and following intervention actions.
为了提高注水性能,最终提高油田采收率,已经应用了几种技术来改善注水井的流体一致性。常规流出控制装置(ocd)是静态储层中解决这一问题的有效方法,但对于复杂/动态储层(包括裂缝不断扩大),ocd就失效了。在那里,与井的其他部分相比,裂缝段的注入能力不断增加,导致大部分注入流体被转移到小偷层,从而造成附近生产井的短路。最近,一种新型的自动出流控制装置(AOCD)被开发出来,它可以在达到设计流量后自动将注入流体阻塞到穿过井的扩展裂缝中,从而保持平衡/规定的注入分布。这项工作的重点是建模设计工作流程,以找到最佳完井设计,并通过广泛的动态油藏模拟研究证明其附加价值。与其他ocd一样,该装置应安装在注水井的多个区域。该装置是一种双稳态流量控制装置,具有两种工作条件:一是设备最初像普通的无源ocd一样工作;二是如果通过阀门的注入流量超过设计限值,设备将自动关闭。这使得被拒绝进入特定区域的流体可以分布到邻近区域。这种性能使作业者能够最大限度地减少盗窃层对注入流体一致性的影响,并对储层性质的动态变化做出反应,特别是裂缝的增长。这也降低了注入成本,提高了注入井系统的可靠性。通过商业油藏模拟软件建立了扇形油藏模型和地质力学模型,研究了不同完井方式下注入流体温度和流速对注入井性能的影响。模拟研究表明,与其他完井设备相比,新设备施加的压力更小,流体一致性和裂缝扩展效率更高。结果表明,该装置可改变热裂缝的起裂顺序和发育范围。这种对注入流体一致性的自主反应控制提高了波及范围和最终采收率(高达20%),同时减少了注入流体的总量(30%),从而显著提高了油田的NPV。该研究表明,新型注入阀能够有效地阻断/限制水进入储层的动态盗窃层。这种新型装置是自主的,可以根据流体通过的速度做出反应,并且消除了其他技术的成本,包括下入PLT和后续的干预措施。
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引用次数: 0
Shock/Soaking Injection Scheme to Improve Oil Recovery in Carbonate Formations by Low Salinity Water Flooding 冲击/浸泡注入方案提高碳酸盐岩地层低矿化度水驱采收率
Pub Date : 2022-03-21 DOI: 10.2118/200226-ms
Karimova Marzhan, Pourafshary Peyman, Fani Mahmood
The application of low salinity water and ion management of the injected water affects the oil recovery in carbonate formations. Different forced and spontaneous imbibition experiments have been practiced on the carbonate core samples to show the performance of this smart water injection. Various experimental and modeling approaches have been applied by different researchers to optimize the smart waterflooding process. To achieve more practical conditions, the injection time of the smart water should be reduced to control the preparation cost on the field scale. In this paper, we present findings from different modeling/experimental studies to improve the performance of smart water flooding in carbonate formations by the idea of shock/soaking. Different researches showed that the presence of active ions such as Mg2+ and SO42- in the injection water alters the wettability of carbonates to more water-wet state and also reduces the IFT between the oil and the injected brine. Hence, spiking active ions concentration in the low salinity water improves oil recovery from carbonate formation. In this work, the optimized smart brine was used for injection with novel injection scheme. The optimized brine was set to be injected as the shock slug between two slugs of high salinity water. This smart water shock flooding was designed to reduce the pore volume of low salinity water flooding. The effect of the slug on relative permeability curves was modeled and analyzed in the core and sector scales. Also we experimentally studied the effect of soaking time after the shock on wettability alteration and improvement in recovery by re-injection of high salinity normal brine. Characterization tests such as contact angle measurement confirmed the effect of shock/soaking on alteration of governing mechanisms such as multi-ion exchange which leads to wettability alteration in the process. Our core flooding experiments showed that the shock injection at the best design can improve the tertiary recovery up to 7.8%. Also, modeling at the reservoir sector shows noticeable incremental oil recovery during the shock injection and high salinity water injection after it. Our modeling/experimental studies clearly illuminated a new approach to improve the performance of low salinity water flooding in an efficient and cheaper way. By this approach, higher oil recovery can be achieved by the application of less amount of diluted water which is beneficial for the oil industry.
低矿化度水的应用和注入水的离子管理影响着碳酸盐岩地层的采收率。在碳酸盐岩岩心样品上进行了不同的强迫渗吸和自发渗吸实验,以验证该智能注水技术的性能。不同的研究人员采用了各种实验和建模方法来优化智能水驱过程。为了达到更实用的条件,需要减少智能水的注入时间,以控制现场规模的制备成本。在本文中,我们介绍了不同的建模/实验研究结果,通过冲击/浸泡的思想来提高碳酸盐岩地层智能水驱的性能。不同的研究表明,注入水中Mg2+和SO42-等活性离子的存在改变了碳酸盐的润湿性,使其更亲水,也降低了油与注入盐水之间的IFT。因此,低矿化度水中活性离子浓度的增加提高了碳酸盐岩地层的采收率。本文将优化后的智能盐水用于注入,采用了新颖的注入方案。将优化后的盐水作为冲击段塞注入两个高盐度水段塞之间。这种智能水冲击驱设计用于降低低矿化度水驱的孔隙体积。在岩心和扇形尺度上对段塞流对相对渗透率曲线的影响进行了建模和分析。实验研究了冲击后浸泡时间对高矿化度普通盐水润湿性改变和采收率提高的影响。接触角测量等表征测试证实了冲击/浸泡对控制机制(如多离子交换)的改变的影响,从而导致过程中润湿性的改变。岩心驱油实验表明,在最佳设计下,冲击注入可使三次采收率提高7.8%。此外,油藏部分的建模显示,在注入冲击期间和之后的高矿化度注水期间,采收率明显增加。我们的建模/实验研究清楚地阐明了一种以高效、廉价的方式提高低矿化度水驱性能的新方法。通过这种方法,可以用较少的稀释水来获得更高的采收率,这对石油工业是有利的。
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引用次数: 0
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