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Successful Intervention of Coiled Tubing Rugged Tool with Real-Time Telemetry System in Saudi Arabia First Multistage Fracturing Completion with Sand Control System 连续油管坚固工具与实时遥测系统在沙特阿拉伯成功修井,首次采用防砂系统进行多级压裂完井
Pub Date : 2021-09-15 DOI: 10.2118/205943-ms
Ahmed. N. Alduaij, Z. Al-Bensaad, D. Ahmed, M. Noor, Nabil Batita, AbdulMuqtadir Khan
An openhole multistage completion required selective fracture stimulation, flow control, and sand control in each zone. An openhole multistage completion was designed by combining a production sleeve integrated with sand screens and inflow control devices and a fracture sleeve with high open flow port. The system was designed to use a ball drop to isolate the bottom intervals while fracturing upper intervals. After fracture stimulation, the fracture seat/ball needed to be milled. The production sleeve were designed to be shifted to the open position and the fracturing sleeve to the closed position through mechanical shifting tool to put the well on production. The fracturing sleeve and the production sleeve were located close to each other and a successful shifting operation needed an appropriate shifting tool, with a real-time downhole telemetry system that met the temperature limitations while providing accurate depth control, differential pressure readings, and axial force (tension and compression) measurements. Hydraulic-pressure-activated shifting tools were used to manipulate the sleeves. A coiled tubing (CT) rugged downhole tool with real-time telemetry was used to run the shifting tools. Yard tests were conducted to identify the optimum rates and pressures to actuate the hydraulically activated shifting tools and study their behavior. The expansion of the fracturing sleeve shifting tool keys initiated at 1.6 bbl/min (400 psi) and the keys were fully expanded at 1.8 bbl/min (600 psi), whereas the expansion of production sleeve shifting tool keys initiated at 0.3 bbl/min (700 psi), and the keys were fully expanded at 0.4 bbl/min (900 psi). During the design and planning of the shifting operation, simulations were conducted, and surface and downhole tools were selected carefully to ensure the CT could provide enough downhole upward force (5,000 to 6,000 lbf) to close the fracture ports and 2,000 to 4,000 lbf to open production sleeves. Following the fracturing operation, the first CT run aimed to mill fracture seats/balls to clear the path for the subsequent shifting operation. In the second CT run, all the fracturing sleeves were shifted to the closed position while production sleeves were shifted to the open position. The CT rugged downhole tool proved critical for depth correlation and accurate placement of the shifting tools. The real-time downhole acquisition of differential pressure across the toolstring also allowed operating the shifting tools under optimum conditions, while downhole force readings of tension and compression confirmed the shifting of completion accessories. Two fracturing sleeves were shifted to the closed position at 2.4 bbl/min and 700-psi downhole differential pressure, with the downhole weights of 700 lb and 1,000 lbf. Three production sleeves were shifted to open position at 0.6 bbl/min and 1,200-psi downhole differential pressure, and the maximum surface and downhole weights recorded were 73,000 lb and 19,
裸眼多级完井需要在每个层段进行选择性压裂增产、流量控制和防砂。该裸眼多段完井系统将生产滑套与防砂筛管和流入控制装置相结合,并设计了具有高开流口的压裂滑套。该系统的设计目的是在压裂上部段时,使用投球来隔离底部段。压裂增产后,需要对压裂座/压裂球进行磨铣。通过机械移动工具将生产滑套移至开启位置,将压裂滑套移至关闭位置,使油井投入生产。压裂滑套和生产滑套位置靠得很近,成功的换档作业需要合适的换档工具,以及实时井下遥测系统,该系统可以满足温度限制,同时提供精确的深度控制、压差读数和轴向力(拉力和压缩)测量。使用液压驱动的换挡工具来操纵滑套。采用了一种具有实时遥测功能的连续油管(CT)坚固型井下工具来下入变速工具。进行了现场试验,以确定液压激活换挡工具的最佳速率和压力,并研究其行为。压裂滑套移动工具键在1.6桶/分钟(400 psi)时开始膨胀,在1.8桶/分钟(600 psi)时完全膨胀,而生产滑套移动工具键在0.3桶/分钟(700 psi)时开始膨胀,在0.4桶/分钟(900 psi)时完全膨胀。在移动作业的设计和规划过程中,进行了模拟,并仔细选择了地面和井下工具,以确保连续油管能够提供足够的井下向上力(5000 ~ 6000 lbf)来关闭裂缝口,2000 ~ 4000 lbf来打开生产滑套。压裂作业结束后,第一次连续油管作业旨在磨铣压裂座/压裂球,为后续的位移作业扫清道路。在第二次连续油管下入时,将所有压裂滑套移至关闭位置,同时将生产滑套移至打开位置。CT坚固耐用的井下工具对于深度关联和移动工具的精确定位至关重要。通过实时采集井下工具串的压差,还可以在最佳条件下操作移动工具,同时井下张力和压缩力读数确认完井附件的移动。两个压裂滑套分别以2.4桶/分钟和700psi的井下压差(井下重量分别为700磅和1000磅)转移至关闭位置。三个生产滑套以0.6桶/分钟的速度和1200 psi的井下压差切换到打开位置,记录的最大地面和井下重量分别为73,000磅和19,200磅。该作业实现了无砂生产,并证实了沙特阿拉伯首个多级完井的成功,实现了压裂作业和出砂控制。本研究描述了实时井下测量的使用,以及当地面参数没有给出明确的变化指示时,实时井下测量的意义。在沙特阿拉伯的第一次多级完井作业中,首次使用了两种液压激活移动工具,实现了压裂作业和控制流/出砂。
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引用次数: 0
Solid-State Gyro Technology Allows Safe And Reliable Real-Time Remote Operations 固态陀螺技术允许安全可靠的实时远程操作
Pub Date : 2021-09-15 DOI: 10.2118/205870-ms
Adrian G. Ledroz, Barry Smart, Navin. Maharaj
There are several reasons for obtaining gyroscopic surveys in directional wells. A gyro measurement provides reliable data when magnetic measurements are affected by interference from nearby wells; it can significantly reduce the positional uncertainty and provides redundancy data and gross error checks on MWD surveys. However, the complexity and extent of the necessary testing and handling of the tools have prevented widespread adoption, and gyro services have remained limited to "must-have" scenarios. The benefits of solid-state technology and new developments in communication capabilities are gradually changing the way of thinking related to wellbore positioning. The first gyro while drilling tools were introduced in the early 2000s and were based on spinning mass gyro technology. These gyros can be very accurate with low noise levels and drift; however, they are fragile, built with moving parts, and susceptible to calibration shifts. Extensive pre-job testing, validation during job execution and post-job analysis are required to obtain reliable directional survey data. Solid-state gyros have reached the same, or even better, levels of noise and drift without the fragility of their spinning mass counterpart. With different degrees of complexity and coverage, remote operations have been used for many years in the oilfield. Still, the adoption of monitoring gyro services with no personnel at the rig-site has been minimal due to the described complexity of the system and the small volume of jobs that prevented investment and the development of the necessary processes. Solid-state gyro technology addresses these challenges More than 30 gyro-while-drilling jobs have successfully run remotely. The changes in operational procedures forced by the Covid-19 pandemic accelerated the demand for uncrewed operations, and solid-state gyro technology has shown high reliability with zero non-productive time due to tool failures or shifts in the calibration. This new way of working also results in a significant reduction in the environmental impact of the operations as all travel related to personnel and equipment has been reduced and battery life extended by up to 10. Several scenarios related to wellbore positioning and directional drilling greatly benefit by having a gyro in the BHA. The gyro technology and the workflow described in this paper show how this can be done reliably, maintaining the quality of the survey data and reducing the environmental impact.
在定向井中进行陀螺测量有几个原因。当磁测量受到附近井的干扰时,陀螺仪测量可以提供可靠的数据;它可以显著降低位置的不确定性,并为随钻测量提供冗余数据和粗误差检查。然而,这些工具的必要测试和处理的复杂性和范围阻碍了广泛采用,陀螺仪服务仍然局限于“必须拥有”的场景。固态技术的优势和通信能力的新发展正在逐渐改变与井筒定位相关的思维方式。第一个陀螺仪钻井工具是在21世纪初推出的,基于旋转质量陀螺仪技术。这些陀螺仪可以非常准确的低噪音水平和漂移;然而,它们很脆弱,由活动部件组成,容易受到校准变化的影响。为了获得可靠的定向测量数据,需要进行大量的作业前测试、作业执行期间的验证以及作业后的分析。固态陀螺仪在噪音和漂移方面已经达到了相同甚至更好的水平,而且没有旋转的质量陀螺仪那样的脆弱性。由于复杂程度和覆盖范围不同,远程作业已经在油田中应用多年。尽管如此,由于系统的复杂性和工作量小,避免了投资和必要流程的开发,在没有人员的情况下,采用陀螺仪监测服务的情况一直很少。固态陀螺仪技术解决了这些问题,目前已有30多个陀螺仪随钻作业成功完成。Covid-19大流行迫使操作程序发生变化,加速了对无人作业的需求,固态陀螺仪技术显示出高可靠性,并且由于工具故障或校准移位而导致的非生产时间为零。这种新的工作方式也大大减少了作业对环境的影响,因为与人员和设备相关的所有旅行都减少了,电池寿命延长了10年。在一些与井筒定位和定向钻井相关的场景中,通过在BHA中安装陀螺仪,可以大大受益。本文描述的陀螺仪技术和工作流程显示了如何可靠地做到这一点,保持调查数据的质量并减少对环境的影响。
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引用次数: 0
Development of Methods for Top-Down Methane Emission Measurements of Oil and Gas Facilities in an Offshore Environment Using a Miniature Methane Spectrometer and Long-Endurance UAS 基于微型甲烷光谱仪和长航时无人机的海上油气设施自上而下甲烷排放测量方法的发展
Pub Date : 2021-09-15 DOI: 10.2118/206181-ms
Brendan Smith, Stuart Buckingham, Daniel F. Touzel, A. Corbett, Charles Tavner
With atmospheric methane concentrations rising, spurring increased social concern, there is a renewed focus in the oil and gas industry on methane emission monitoring and control. In 2019, a methane emission survey at a bp asset west of Shetland was conducted using a closed-cavity methane spectrometer mounted onboard a long-endurance fixed-wing unmanned aerial vehicle (UAV). This flight represents the first methane emissions survey of an offshore facility with a miniature methane spectrometer onboard a UAV with subsequent flights performed. The campaign entailed gathering high-density methane concentration data in a cylindrical flight pattern that circumnavigated the facility in close proximity. A small laser spectrometer was modified from an open-cavity system to a closed-cavity onboard the aircraft and yielded in-flight detection limits (3s) of 1065ppb methane above background for the 2019/2020 sensor version and 150ppb for the 2021 sensor versions. Through simulation, the sensors minimum detection limits in mass flow rate were determined to be 50 kg/h for the 2019/2020 campaign and 2.5kg/h for the 2021 campaigns; translating to an obtainable measurement for 23% and 82% of assets reporting higher than 1 kg/h according to the 2019 EEMS dataset, respectively. To operationalize the approach, a simulation tool for flight planning was developed utilizing a gaussian plume model and a scaled coefficient of variation to invoke expected methane concentration fluctuations at short time intervals. The simulation is additionally used for creation of synthetic datasets to test and validate algorithm development. Two methods were developed to calculate offshore facility level emission rates from the geolocated methane concentration data acquired during the emission surveys. Furthermore, a gaussian plume simulator was developed to predict plume behavior and aid in error analysis. These methods are under evaluation, but all allow for the rapid processing (<24h) of results upon landing the aircraft. Additional flights were conducted in 2020 and 2021 with bp and several UK North Sea Operators through Net Zero Technology Centre (NZTC) funded project, resulting in a total of 18 methane emission survey flights to 11 offshore assets between 2019 and 2021. The 2019 flight, and subsequent 2020/21 flights, demonstrated the potential of the technology to derive facility level emission rates to verify industry emission performance and data.
随着大气中甲烷浓度的上升,引发了越来越多的社会关注,石油和天然气行业重新关注甲烷排放的监测和控制。2019年,英国石油公司在设得兰群岛以西的一处资产进行了甲烷排放调查,使用的是安装在长航时固定翼无人机(UAV)上的闭腔甲烷光谱仪。这次飞行代表了海上设施的首次甲烷排放调查,无人机上安装了微型甲烷光谱仪,随后进行了飞行。该活动需要收集高密度甲烷浓度数据,以圆柱形飞行模式绕着设施近距离飞行。飞机上的一个小型激光光谱仪从开腔系统修改为闭腔系统,在2019/2020传感器版本中产生的飞行中检测限(3s)为1065ppb高于背景的甲烷,在2021传感器版本中产生150ppb。通过仿真,确定了2019/2020赛季传感器对质量流量的最小检测限为50 kg/h, 2021赛季为2.5kg/h;根据2019年EEMS数据集,分别有23%和82%的资产报告高于1千克/小时。为了实现该方法,开发了一个飞行计划模拟工具,利用高斯羽流模型和缩放变异系数来调用短时间间隔内预期的甲烷浓度波动。该模拟还用于创建合成数据集,以测试和验证算法开发。根据排放调查期间获得的定位甲烷浓度数据,开发了两种方法来计算海上设施水平的排放率。此外,还开发了一个高斯羽流模拟器来预测羽流的行为并帮助进行误差分析。这些方法正在评估中,但都允许在飞机着陆后快速处理结果(<24小时)。通过净零技术中心(NZTC)资助的项目,bp和几家英国北海运营商在2020年和2021年进行了额外的飞行,在2019年至2021年期间共对11个海上资产进行了18次甲烷排放调查飞行。2019年的飞行以及随后的2020/21年的飞行,证明了该技术在计算设施级排放率以验证行业排放绩效和数据方面的潜力。
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引用次数: 2
Using Particle Swarm Optimization to Compute Hundreds of Possible Directional Paths to Get Back/Stay in the Drilling Window 使用粒子群优化计算数百种可能的方向路径,以返回/停留在钻井窗口
Pub Date : 2021-09-15 DOI: 10.2118/206170-ms
D. C. Braga, M. Kamyab, D. Joshi, Brian Harclerode, C. Cheatham
One of the responsibilities of a directional driller (DD) is the computation of the current bit position given the last survey station measurement, and with that information calculate the path back to plan if directional correction is needed. Having only a few minutes during a drilling connection to perform these calculations, the DD is limited to compute only a handful of possible paths that will be presented to the Drilling Engineer/Company Man. With this information, the Company Man will decide which path to follow. The present work aims to develop a computer algorithm that replicates the field knowledge of DDs but can compute hundreds of paths in less than one minute. In addition, since the objective of the trajectory correction may differ, the algorithm also can optimize for one of three goals: maximum rate of penetration (ROP), minimum tortuosity in the path, or maximum footage in the drilling target window. The paper presents examples of four different path recommendations in the lateral portion of a horizontal well. The results show the optimum recommended paths for the same position for a specific optimization goal. Finally, a comparison between the running time and number of paths computed is presented. All results were obtained during the validation tests of the algorithm.
定向司钻(DD)的职责之一是根据上次测量站的测量结果计算当前钻头的位置,并根据这些信息计算出需要进行定向校正时的回计划路径。由于在钻井连接过程中只有几分钟的时间来执行这些计算,因此DD只能计算少量可能的路径,这些路径将提交给钻井工程师/公司人员。有了这些信息,公司人将决定走哪条路。目前的工作旨在开发一种计算机算法,该算法可以复制dd的现场知识,但可以在不到一分钟的时间内计算数百条路径。此外,由于轨迹校正的目标可能不同,该算法还可以针对以下三个目标之一进行优化:最大钻速(ROP)、最小路径弯曲度或最大钻井目标窗口进尺。本文介绍了水平井水平段四种不同路径的推荐示例。结果显示了针对特定优化目标的同一位置的最优推荐路径。最后,对算法的运行时间和计算路径数进行了比较。所有结果均在算法验证测试中获得。
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引用次数: 1
Learnings from Building a Vendor Agnostic Automated Directional Drilling System 建立与供应商无关的自动定向钻井系统的经验
Pub Date : 2021-09-15 DOI: 10.2118/205864-ms
Titto Thomas Philip, S. Ziatdinov
The post COVID-19 era will undoubtedly present paradigm shifts in operational planning and execution and advanced automation will become an important factor. However, drilling automation without directional drilling (Cayeux 2020) capability will exclude the use of automation in a vast number of fields where precise placement of the wellbore has shifted from a luxury to a necessity. This is important in unconventional plays where automation can make a step change in operational outcomes (Chmela 2020). However, most efforts in automating directional drilling are using bespoke rigs (Slagmulder 2016) and bespoke bottom hole assembly (BHA) that limit operational options. The goal is in designing systems that enable directional drilling automation (Chatar 2018) with existing BHAs. This paper will look at three challenges that were identified and overcome to deploy a vendor agnostic system for automating the directional drilling (DD) process. The three challenges identified here are as follows:Using any mud motor including low-cost motors in a closed loopIntegration with an existing measurement and logging while drilling (MLWD) systemAbility to roll out automation systems on any operations with existing rigs The system is a modification of an operator’s autonomous drilling system (Rassenfoss 2011), designed to use existing rigs, BHAs and have minimum footprint on the rigs for operational use. The system will have a dedicated connection to the rig’s programmable logic controller (PLC) via common industrial protocols including Modbus, EthernetIP or Profinet, a physical connection the MLWD receiver and a brain box with a cloud connection to aggregate, process data and send commands to the rig PLC to execute directional commands. A vendor agnostic system will increase adoption of automated technologies and further drive improvements in operational and business performance.
后新冠肺炎时代无疑将带来运营规划和执行的范式转变,先进的自动化将成为一个重要因素。然而,没有定向钻井能力的钻井自动化(Cayeux 2020)将排除在大量油田中使用自动化,在这些油田中,精确定位井筒已经从奢侈品变成了必需品。这在非常规油气藏中非常重要,因为自动化可以逐步改变运营结果(Chmela 2020)。然而,自动化定向钻井的大多数努力都是使用定制钻机(Slagmulder 2016)和定制底部钻具组合(BHA),这限制了操作选择。目标是设计出能够利用现有bha实现定向钻井自动化的系统(Chatar 2018)。本文将着眼于在定向钻井(DD)过程自动化中部署供应商不可知系统所面临的三个挑战。与现有的随钻测量和测井(MLWD)系统集成,能够在现有钻机的任何作业中推出自动化系统。该系统是对作业者自主钻井系统(Rassenfoss 2011)的改进,旨在使用现有钻机、bha,并且在钻机上的占地面积最小。该系统将通过通用工业协议(包括Modbus、EthernetIP或Profinet)与钻机的可编程逻辑控制器(PLC)进行专用连接,与MLWD接收器和具有云连接的脑盒进行物理连接,以聚合、处理数据并向钻机PLC发送命令以执行定向命令。与供应商无关的系统将增加自动化技术的采用,并进一步推动操作和业务性能的改进。
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引用次数: 0
Petroleum Energy Engineering Education Reform: Flipping the Curriculum 石油能源工程教育改革:课程翻转
Pub Date : 2021-09-15 DOI: 10.2118/206305-ms
Robello Samuel
The syllabus getting outdated, classroom attendance getting less importance, fast advancements of technology and changing workforce, and demography require us to rethink and re-examine the core curricula being taught at petroleum schools. The changing landscape like clean energy and carbon neutral delivery are adding pressure to re-examine the subjects taught in the classroom so that the long-term sustainability is established. So, acquiring interdisciplinary skills is crucial with the reformed curricula. The questions to be addressed include: "What is the fundamental problem in the present petroleum education?," "Is there any problem with the present theoretical framework?," "Is the petroleum education aligned with the latest developments such as edge devices, sensors, machine learning and artificial intelligence?," "Is there an academia-industry-regulatory agencies tighter participation?," and "What are the structural changes needed like rebranding as energy engineering?." The paper addresses these questions by proposing a new approach to petroleum engineering education by way of a changed energy engineering program, which involves fundamentals of engineering, sciences, and technologies that culminates in the development of experiential learning on cyber-physical systems.
教学大纲变得过时,课堂出勤率变得不那么重要,技术的快速发展和劳动力的变化,以及人口统计学要求我们重新思考和重新审视石油学校教授的核心课程。不断变化的环境,如清洁能源和碳中和的交付,增加了重新审视课堂上教授的科目的压力,以便建立长期的可持续性。因此,在改革后的课程中,获得跨学科技能至关重要。要解决的问题包括:“当前石油教育的根本问题是什么?”、“目前的理论框架有什么问题吗?”,“石油教育是否与边缘设备、传感器、机器学习和人工智能等最新发展保持一致?”,“是否有产学研监管机构更紧密的参与?”以及“需要进行哪些结构性变革,比如将品牌重塑为能源工程?”本文通过提出一种新的石油工程教育方法来解决这些问题,该方法通过改变能源工程计划的方式,涉及工程,科学和技术的基础知识,最终以网络物理系统体验式学习的发展为高潮。
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引用次数: 2
Experience of Using Continuous Production Surveillance Techniques in Multilateral Wells 分支井连续生产监测技术应用经验
Pub Date : 2021-09-15 DOI: 10.2118/205908-ms
Nadir Husein, Vishwajit Upadhye, Igor Novikov, A. Drobot, V. Bolshakov, A. Buyanov, Vladimir Alekseevich Doronin
This paper deals with the case of using the production surveillance inflow tracer-based method in one of multi-lateral wells located in West Siberia. Tracer systems were placed in the well during the well construction by horizontal side tracking, and multi-stage hydraulic fracturing (MSHF) was performed, with the parent borehole remaining in operation. This technology allows developing the reservoir drainage area with a lateral hole and bringing the oil reserves remaining in the parent borehole into production, which results in an increased well productivity and improved oil recovery rate. Tracer systems are placed into the parent borehole within a downhole sub installed into the well completion. Polymer-coated proppant pack was injected during multi-stage hydraulic fracturing to deliver the tracers to the side track lateral. Dynamic production profiling was done to aid into more efficient development of complex and heterogeneous reservoirs and improve of the productive reservoir sweep ratio during the construction of multilateral wells, which enabled us to address several key problems: Providing tools for waterflood diagnostics in multilateral wells and finding an easy water shut- off method for a certain interval Assessing the efficiency of multi-stage hydraulic fracturing and elaborating the optimal treatment design Selecting the optimal mode of the multilateral well operation to prevent premature flooding in one or more laterals Evaluating whether well construction was performed efficiently, and a higher production was achieved by side tracking. Currently, the proposed first-of-its-kind solution enables the operator to obtain a set of data that can help not only significantly improve the wells productivity and increase the oil recovery rate, but also lead to a considerable economic savings in capital expenditure.
本文介绍了在西西伯利亚某多分支井中应用生产监测流入示踪方法的实例。在施工过程中,通过水平侧跟踪将示踪剂系统放置在井中,并进行多级水力压裂(MSHF),母井仍在运行中。该技术可以利用横向井眼开发储层排水区,并将母井中剩余的石油储量投入生产,从而提高油井产能和采收率。示踪剂系统安装在完井的井下短节内的母井眼中。在多级水力压裂过程中,注入聚合物涂层支撑剂充填层,将示踪剂输送到侧轨道分支。动态生产剖面有助于更有效地开发复杂和非均质油藏,并在多分支井施工期间提高生产油藏波及比,这使我们能够解决几个关键问题:为分支井提供水驱诊断工具,寻找一种简便的断水方法,评估多段水力压裂效率,制定最优处理方案,选择分支井作业的最佳模式,防止一个或多个分支井过早发生水淹,评估建井是否有效,通过侧边跟踪提高了产量。目前,该解决方案首创,使作业者能够获得一组数据,这些数据不仅可以显著提高油井产能,提高石油采收率,还可以节省大量资本支出。
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引用次数: 0
A Revolutionary Approach to Meeting Technological Challenges 迎接技术挑战的革命性方法
Pub Date : 2021-09-15 DOI: 10.2118/206210-ms
Yu. D. Maksimov, M. Khasanov, Aleksander Blyablyas, S. Vershinin, E. Ognev, R. Starostenko
Gazprom Neft Science and Technology Center tailors various system engineering methods and other practices to the agenda of oil and gas industry. Resulting consistent approaches will produce a sort of work book enabling management of complex projects throughout the Upstream perimeter. Value-Driven Engineering is a strategic approach to system engineering that optimizes several disciplines within a single model. For example, complex project components are broken down into simpler elements, making it easier to find responsible action officers. Planning is broken down into phases that make it easier to meet the assigned deadlines. It allows you to fragmentize the end product at the design and management phase with a view to edit the product's configuration during the work. Essentially, the VDE approach best resembles a step-by-step guide to putting together a construction made up of multiple elements: without this guide, building the elements into one piece is a much harder job. System engineering is being successfully employed by NASA and aircraft industry today. The approach helps bring together numerous correlated technologies in spacecraft and aircraft building. In the oil industry, BP and Shell are the pioneers in using VDE. Seeking to tailor the system engineering approaches to the applied problems of Gazprom Neft, the Company engineers deliver work in several stages. Stage one is a look back study of projects that covers all the aspects of oil production, from seismic survey to field operation. To build the optimal concept, a project team studies special literature and existing practices in related sectors, essentially among foreign counterparts. The Company has already analyzed the existing research breakthroughs, best practices and digital tools. Even though VDE will chiefly focus on the development of new reservoirs, its individual practices may be successfully utilized at existing assets. Oil and gas production system is growing more complex every day because of the number of control elements and uncertainties that the oil and gas Company has to face at the early stages of planning a future asset. Development of each product, from concept to final implementation, involves a number of lifecycle stages; the sequence of these stages and the necessary toolkit for each stage is identified by the area of expertise known as system engineering. System engineering works perfectly if a certain product or system has existing equivalents, but engineers today may have to handle their tasks in absence of equivalent solutions, which necessitates engagement of creative competences. Development of such competences and inventive problem solving are in the focus of the area of expertise known as creative problem solving that relies on the TRIZ methods (TRIZ = theory of inventive problem solving). Technology intelligence is the area of expertise that focuses on aggregation of experience and employment of solutions from related industries or even from fu
Gazprom Neft科技中心根据石油和天然气行业的议程量身定制各种系统工程方法和其他实践。结果一致的方法将产生一种工作簿,能够管理整个上游范围内的复杂项目。价值驱动工程是一种系统工程的战略方法,它在单个模型中优化多个学科。例如,将复杂的项目组成部分分解为更简单的元素,从而更容易找到负责任的行动官员。计划被分解成几个阶段,这样更容易在指定的截止日期前完成。它允许您在设计和管理阶段分割最终产品,以便在工作期间编辑产品的配置。从本质上讲,VDE方法最类似于将由多个元素组成的构造组合在一起的分步指南:没有这个指南,将元素构建成一个整体是一项更加困难的工作。今天,系统工程正成功地应用于美国国家航空航天局和航空工业。这种方法有助于将航天器和飞机制造中的许多相关技术结合在一起。在石油行业,英国石油公司和壳牌公司是使用VDE的先驱。为了针对Gazprom Neft的应用问题量身定制系统工程方法,公司工程师分几个阶段交付工作。第一阶段是对项目的回顾研究,涵盖了石油生产的各个方面,从地震勘探到现场作业。为了构建最优概念,项目团队研究了相关领域的特殊文献和现有实践,主要是国外同行。该公司已经分析了现有的研究突破、最佳实践和数字工具。尽管VDE将主要侧重于新油藏的开发,但其个别做法也可能成功地应用于现有资产。由于油气公司在规划未来资产的早期阶段必须面对大量的控制元素和不确定性,油气生产系统变得越来越复杂。每个产品的开发,从概念到最终实施,涉及许多生命周期阶段;这些阶段的顺序和每个阶段所需的工具包由称为系统工程的专业领域确定。如果某个产品或系统有现有的等同物,系统工程就可以完美地工作,但是今天的工程师可能不得不在没有等同的解决方案的情况下处理他们的任务,这就需要创造性能力的参与。这种能力的发展和创造性解决问题的能力是依靠TRIZ方法(TRIZ =创造性解决问题理论)的创造性解决问题的专业领域的重点。技术智能是一个专业领域,专注于从相关行业甚至基础科学中收集经验和解决方案。它允许工程团队以有序和一致的方式工作,以在自然界或其他专业领域找到适当的解决方案,并在公司的知识云中积累此类解决方案。复杂系统和产品的开发,包括油藏管理,需要多学科的工程团队。一个被称为团队领导的专业领域旨在使团队成员之间的协作更有效。价值驱动工程(VDE)是以工程师系统思维和人类创造力的基本原则为前提的。价值驱动工程的概念框架如图1所示。图1价值驱动工程的概念架构该概念涉及四个关键的专业领域:系统工程,即控制技术系统/产品开发过程的一套实践;创造性地解决问题,即用于促进创造性能力和解决问题技能的方法和工具;技术智能,即人力资源和新技术的综合发掘管理;团队领导力,即通过确定最佳团队规模和角色平衡,建立领导系统(目标,任务),逐步指导一群专家转变为一个成功的团队。本文将详细介绍上述方法和实践,以应对石油和天然气行业面临的挑战。
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引用次数: 0
Adaptation of Technologies Making Clean out Operations Environment Friendly and Cost Effective - Converting Failure into Success Using New Type of Fluidic Oscillator 清洁作业环境友好、成本效益高的技术适应——新型流体振荡器化失败为成功
Pub Date : 2021-09-15 DOI: 10.2118/206099-ms
Barzan Ahmed, F. A. Khoshnaw, Mustansar Raza, Hossam A. Elmoneim, Kamil Shehzad, Mustafa Sarbast, Omar El Zanaty, Serwer Yousif
A case study is presented detailing the methodology used to perform the clean-out operation in a water disposal well of Khurmala Field, Kurdistan Region of Iraq. Untreated disposed water caused scaling and plugging in perforated liner and in the open hole that eventually ceased injection. Multiple attempts and investments were made in recent years to resume access to the injection zone using high-pressure hydro-jetting tools coupled with acid treatments. However, these attempts yielded futile efforts. Before proceeding with the decision of workover, it was decided to go for one final attempt to regain wellbore access using Fluidic Oscillator (SFO). Fluidic Oscillator (SFO) having pulsing, cavitation and helix jetting action was used in combination with a train of fluids consisting of diesel, 28% HCl and gel. The clean out was performed in stages of 10m, to clean the fill from 1091m to 1170m. Since the well bore was initially isolated from the injection zone, the cleanout was conducted with non-nitrified fluids. As the cleanout progressed and access to the liner and open hole was regained, the circulation of insoluble fill to surface required a lighter carrying fluid. Nitrification, volume of the fluids, batch cycling, and ROP were designed considering the downhole dynamic changes expected during each stage of the operation. The combination of SFO, the thorough selection of treatment fluids and the accurate downhole hydraulics simulations pertaining to different stages of the operation offered an effective solution and regained the connectivity between the wellbore and the injection zone. The injection rate of water increased from 0 bpm at 700 psi to 15 bpm at 200 psi. Throughout this operation, the SFO helix, cavitation, and acoustic pulse (alike) jetting proved to be more effective than other single acting rotating jetting tools. Also, Environmental impact was reduced by eliminating the need for a rig workover operation. The matching of the injection pressure when the well was first completed and the post job value indicated that the complete zone was exposed and scale deposits were removed from the critical matrix or bypassed. SFO has an effective jetting near wellbore region, while the kinetic energy transferred via fluid makes the impact stronger in the deeper region. Internal mechanism of the tool allows it to handle high pumping rate and pressures, external finishing offer multi-port orientation of outflow that allows targeting the fill in desired directions. Presently the SFO used in the case study is the only technology that has pulse, cavitation, and helix jetting structure. Also, since the tool does not require redressing, it proves to be an efficient, safe and cost effective alternative
介绍了一个案例研究,详细介绍了在伊拉克库尔德斯坦地区Khurmala油田污水处理井中进行清洗作业的方法。未经处理的水会导致射孔尾管结垢和堵塞,最终导致裸眼井停止注入。近年来,为了利用高压水力喷射工具和酸处理措施恢复注入层的通道,进行了多次尝试和投资。然而,这些尝试都是徒劳的。在决定进行修井之前,决定使用流体振荡器(SFO)进行最后一次尝试,以恢复井筒通道。流体振荡器(SFO)具有脉冲、空化和螺旋喷射作用,与柴油、28%盐酸和凝胶组成的流体组合使用。清理分10米阶段进行,清理填充物从1091米至1170米。由于井筒最初与注入区隔离,因此使用非硝化流体进行清洗。随着洗井的进行和尾管和裸眼的恢复,不溶性充填物循环到地面需要更轻的携带液。在设计硝化作用、流体体积、间歇循环和ROP时,考虑了每个作业阶段预期的井下动态变化。SFO、处理液的全面选择以及针对不同作业阶段的精确井下水力模拟相结合,提供了有效的解决方案,并恢复了井筒与注入层之间的连通性。注水速度从700 psi时的0 bpm增加到200 psi时的15 bpm。在整个作业过程中,SFO螺旋、空化和声脉冲(类似的)射流被证明比其他单作用旋转射流工具更有效。此外,由于无需进行钻机修井作业,减少了对环境的影响。首次完井时的注入压力与作业后的数值相匹配,表明整个地层已被暴露,结垢沉积物已从临界基质中移除或绕过。SFO在近井筒区域具有有效的喷射作用,而流体传递的动能使深层区域的冲击作用更强。该工具的内部机构使其能够处理高泵速和高压力,外部精加工提供多端口流出方向,使充填物能够瞄准所需的方向。目前,案例研究中使用的SFO是唯一具有脉冲、空化和螺旋射流结构的技术。此外,由于该工具不需要修复,因此它被证明是一种高效、安全且经济的替代方案
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引用次数: 0
Quantitative Evaluation of Water Flooding in a Low Resistivity Heavy Oil Reservoir with NMR and Conventional Logs 利用核磁共振和常规测井对低阻稠油油藏水驱定量评价
Pub Date : 2021-09-15 DOI: 10.2118/205928-ms
Xinlei Shi, Jiansheng Zhang, Yunlong Lu, Zhilei Han, Yifan He
The classification of water flooding severity is crucial for planning reservoir production and improving the recovery ratio. In this paper, we study a siliciclastic heavy oil reservoir in Bohai Bay, with resistivity reading close to, or even lower than the wet zone (3~5Ω.m). In this environment, computing original reservoir Sw using Traditional hydrocarbon saturation equation is challenging. As a result, the displacement efficiency of a water drive cannot be accurately determined. In order to properly evaluate displacement efficiency, we must estimate initial reservoir Sw (Swirr) and the modern day Sw. Sw can typically be estimated from NMR data with a proper T2 time cutoff. However, in heavy oil reservoirs, the relaxation times of oil and capillary bound water overlap, leading to an over-estimation of Sw. We propose to compensate for the heavy oil effect by adjusting the cutoff until NMR Sw matches the Sw from core Mercury Injection for Capillary Pressure (MICP). As oilfield development proceeds, water displaces some oil in the pore space. Since the injected water has higher salinity than reservoir water, formation resistivity (Rw) becomes lower. Based on the material balance theory, the variable multiple water injection material balance equation is established, and the equation set is established by combining the material balance equation with the Simandoux equation and the calculation formula of mixed water resistivity (Rwz). According to the rock electricity experiment under different salinity, the dynamic rock electricity parameters are used in the Simandoux equation, and the mixed water resistivity and modern day Sw after water flooding are solved iteratively under the original SW constraint. The displacement efficiency is calculated as the difference between Sw and modern day Sw. The proposed method was applied to 10 wells and improved the Sw accuracy by 5%-15%. The continuous solution Rw from our method matches Rw measured in the lab. The calculated displacement efficiency is compared with actual production history and the accuracy improved from 68% to 80%.
水驱严重程度分级是油藏开发规划和提高采收率的重要依据。本文以渤海湾某硅油稠油储层为研究对象,其电阻率接近甚至低于湿区(3~5Ω.m)。在这种环境下,使用传统的烃饱和度方程计算原始油藏Sw具有挑战性。因此,不能准确地确定水驱的驱替效率。为了正确评价驱替效率,必须对初始储层Sw (swr)和现代Sw进行估算。Sw通常可以从具有适当T2时间截止的NMR数据中估计出来。然而,在稠油油藏中,油的松弛时间与毛细束缚水的松弛时间重叠,导致了对Sw的高估。我们建议通过调整截止值来补偿稠油效应,直到核磁共振Sw与岩心注汞毛细管压力(MICP)的Sw相匹配。随着油田开发的进行,水取代了孔隙空间中的一些油。由于注入水的矿化度高于储层水,地层电阻率(Rw)降低。基于物质平衡理论,建立了变倍注水物质平衡方程,将物质平衡方程与西芒杜方程和混合水电阻率(Rwz)计算公式相结合,建立了方程集。根据不同矿化度下岩石电性实验,将岩石动态电性参数引入Simandoux方程,在原Sw约束下迭代求解水驱后的混合水电阻率和现代Sw。驱替效率的计算依据是西南偏斜与现代西南偏斜的差值。将该方法应用于10口井中,结果表明,该方法的测井精度提高了5% ~ 15%。从我们的方法得到的连续溶液Rw与实验室测量的Rw相匹配。将计算的驱替效率与实际生产历史进行比较,精度从68%提高到80%。
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引用次数: 1
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