R. Machado, Paola Andrea de Sales Bastos, Danny Daniel Socorro Royero, E. Medvedovski
Components and tubulars in down-hole applications for oil and gas production must withstand severe wear (e.g. erosion, abrasion, rod wear) and corrosion environments. These challenges can be addressed through boronizing of steels achieved employing chemical vapour deposition-based process. This process permits protection of the entire working surfaces of production tubulars up to 12m in length, as well as various sizes of complex shaped components. The performance of these tubulars and components have been evaluated in abrasion, erosion, and corrosion conditions simulating the environment and service conditions experienced in down-hole oil and gas production. Harsh service conditions are very common in the oil industry and the combination of abrasion, friction-induced wear, erosion, and corrosion environments can be quite normal in wells producing with the assistance of artificial lift methods. The boronized steel products demonstrated significantly higher performance in terms of material loss when exposed to harsh operating conditions granting a significant extension of the component service life in wear and corrosion environments. As opposed to many coating technologies, the boronizing process provides high integrity finished products without spalling or delamination on the working surface and minimal dimensional changes. Successful application of tubulars and components with the iron boride protective layer in oil and gas production will be discussed and presented.
{"title":"Corrosion and Wear Resistant Boronizing for Tubulars and Components Used Down-Hole","authors":"R. Machado, Paola Andrea de Sales Bastos, Danny Daniel Socorro Royero, E. Medvedovski","doi":"10.2118/206074-ms","DOIUrl":"https://doi.org/10.2118/206074-ms","url":null,"abstract":"\u0000 Components and tubulars in down-hole applications for oil and gas production must withstand severe wear (e.g. erosion, abrasion, rod wear) and corrosion environments. These challenges can be addressed through boronizing of steels achieved employing chemical vapour deposition-based process. This process permits protection of the entire working surfaces of production tubulars up to 12m in length, as well as various sizes of complex shaped components. The performance of these tubulars and components have been evaluated in abrasion, erosion, and corrosion conditions simulating the environment and service conditions experienced in down-hole oil and gas production. Harsh service conditions are very common in the oil industry and the combination of abrasion, friction-induced wear, erosion, and corrosion environments can be quite normal in wells producing with the assistance of artificial lift methods. The boronized steel products demonstrated significantly higher performance in terms of material loss when exposed to harsh operating conditions granting a significant extension of the component service life in wear and corrosion environments. As opposed to many coating technologies, the boronizing process provides high integrity finished products without spalling or delamination on the working surface and minimal dimensional changes. Successful application of tubulars and components with the iron boride protective layer in oil and gas production will be discussed and presented.","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"11 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"81925841","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The fly-in-fly-out personnel on the oil platform are exposed to extreme climatic and geographic and production factors, and also remain in group isolation conditions, which makes demands on the body of the fly-in-fly-out worker that often exceed its reserves. This excludes the possibility of full psychological adaptation to these conditions and causes the emergence of specialist's unfavorable functional states, which lead to a decrease in the mental health level, productivity and professional performance. The worker's labor tasks of various professions differ in physical and physiological stress, as well as in the degree of harmful production factors action. The goal is to identify the psychological adaptability of the offshore ice-resistant oil and gas production platform fly-in-fly-out employees in the Caspian Sea. The study was conducted on the offshore ice-resistant platform in the Caspian Sea (April 2019), 50 employees took part in it (fly-in duration - 14 days fly-out period – 14 days). Research methods are questionnaire, psychological and psychophysiological testing. By psychological adaptation we understand a personality traits system necessary for the productive performance of our leading activities. Due to the fact that fly-in-fly-out oil and gas workers are affected by climate, production and socio-psychological factors, we will study psychological adaptability through subjective criteria: indicators of regulatory processes, subjective control, socio-psychological adaptation, as well as personal characteristics, and objective criteria: functional state level (working capacity, job stress and other). The psychological adaptability peculiarities were revealed among employees with an optimal and reduced level of functional reserves and working capacity. The oil and gas production platform employees are distinguished by a high level of self-regulation, which is expressed in the ability to form a self-regulation style that allows them to compensate for the personal influence, characterological characteristics that impede the goal achievement. Among the regulatory processes, a high expression level is observed in planning and modeling. The employees have a need for conscious planning of activities, the plans in this case are realistic, detailed, hierarchical, effective and stable, the goals of the activity are put forward independently. They are able to identify significant conditions for achieving goals both in the current situation and in the long-term future, which is manifested in the adequacy of the action programs to the action plans, the results correspondence obtained to the adopted goals. Programming, evaluation of results, independence and flexibility are developed among employees at an average level. The workers are characterized by an average subjective control level. They believe that most of the important events in their life are the result of their own actions, that they can control them, and feel their own responsibility f
{"title":"Psychological Adaptation Peculiarities of the Offshore Ice-Resistant Oil and Gas Production Platform Workers in the Caspian Sea","authors":"Y. Korneeva, N. Simonova","doi":"10.2118/205956-ms","DOIUrl":"https://doi.org/10.2118/205956-ms","url":null,"abstract":"\u0000 The fly-in-fly-out personnel on the oil platform are exposed to extreme climatic and geographic and production factors, and also remain in group isolation conditions, which makes demands on the body of the fly-in-fly-out worker that often exceed its reserves. This excludes the possibility of full psychological adaptation to these conditions and causes the emergence of specialist's unfavorable functional states, which lead to a decrease in the mental health level, productivity and professional performance. The worker's labor tasks of various professions differ in physical and physiological stress, as well as in the degree of harmful production factors action. The goal is to identify the psychological adaptability of the offshore ice-resistant oil and gas production platform fly-in-fly-out employees in the Caspian Sea. The study was conducted on the offshore ice-resistant platform in the Caspian Sea (April 2019), 50 employees took part in it (fly-in duration - 14 days fly-out period – 14 days). Research methods are questionnaire, psychological and psychophysiological testing. By psychological adaptation we understand a personality traits system necessary for the productive performance of our leading activities. Due to the fact that fly-in-fly-out oil and gas workers are affected by climate, production and socio-psychological factors, we will study psychological adaptability through subjective criteria: indicators of regulatory processes, subjective control, socio-psychological adaptation, as well as personal characteristics, and objective criteria: functional state level (working capacity, job stress and other). The psychological adaptability peculiarities were revealed among employees with an optimal and reduced level of functional reserves and working capacity. The oil and gas production platform employees are distinguished by a high level of self-regulation, which is expressed in the ability to form a self-regulation style that allows them to compensate for the personal influence, characterological characteristics that impede the goal achievement. Among the regulatory processes, a high expression level is observed in planning and modeling. The employees have a need for conscious planning of activities, the plans in this case are realistic, detailed, hierarchical, effective and stable, the goals of the activity are put forward independently. They are able to identify significant conditions for achieving goals both in the current situation and in the long-term future, which is manifested in the adequacy of the action programs to the action plans, the results correspondence obtained to the adopted goals. Programming, evaluation of results, independence and flexibility are developed among employees at an average level. The workers are characterized by an average subjective control level. They believe that most of the important events in their life are the result of their own actions, that they can control them, and feel their own responsibility f","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"22 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"79221380","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This paper presents an innovative concept to run Electrical Submersible Pumps (ESP) and upper completion utilizing dual derrick drillship rigs in deep water wells. The availability of a second deck to assemble, test and rack long assemblies brings the possibility to conduct a safer, efficient and reliable operation. The experience in Brazil running complex completions and high horsepower ESPs shows how important is to implement initiatives to reduce rig time. The main objective of the new process is to have every completion tool readily available in the drilling deck, requiring minimum time to connect it to the completion string. In the standard process, the tool sits in the pipe deck until completion string reaches its set position and only then the equipment is brought into the rig floor to be serviced and made up to the completion string. The methodology to assemble ESP and completion tools offline in the auxiliary derrick was developed in partnership with the operator, the service company, and the drilling rig contractor. The offline preparation concept was considered as part of the completion design phase analyzing every step of the upper completion run, looking for efficiency improvement and reduced total rig time. The modern automated pipe handling system was used to manipulate the long and heavy assemblies from the auxiliary deck to the racking system and from the racking system to the main deck without any safety concern, and with minimal human intervention. Eight deep-water operations were completed in Brazil using the new concept and the results brought important rig time reduction in the upper completion running time. The tools that were part of the completion included DHSV, permanent downhole gauges, chemical injection valves, 1600 HP ESP system and tubing test valves. The new process allows the team to service equipment without the usual operation rush reducing installation related failure therefore increasing equipment reliability. The methodology presented on this paper contributes to oil industry as a field-proven reference for offshore ESP and completion deployment technique reducing HSE exposure and total well construction cost. This is particularly important for deep and ultra-deepwater projects which are associated with high intervention costs. Dual derrick rigs were designed with focus to improve drilling operations and after the new process development, the modern robotized machinery empowers ESP and completion activities with improved efficiencies.
{"title":"ESP and Completion Deployment using Dual Derrick Drill Ship Rigs","authors":"D. Lemos, J. Marins, R. D. Lima","doi":"10.2118/206309-ms","DOIUrl":"https://doi.org/10.2118/206309-ms","url":null,"abstract":"\u0000 This paper presents an innovative concept to run Electrical Submersible Pumps (ESP) and upper completion utilizing dual derrick drillship rigs in deep water wells. The availability of a second deck to assemble, test and rack long assemblies brings the possibility to conduct a safer, efficient and reliable operation. The experience in Brazil running complex completions and high horsepower ESPs shows how important is to implement initiatives to reduce rig time. The main objective of the new process is to have every completion tool readily available in the drilling deck, requiring minimum time to connect it to the completion string. In the standard process, the tool sits in the pipe deck until completion string reaches its set position and only then the equipment is brought into the rig floor to be serviced and made up to the completion string. The methodology to assemble ESP and completion tools offline in the auxiliary derrick was developed in partnership with the operator, the service company, and the drilling rig contractor.\u0000 The offline preparation concept was considered as part of the completion design phase analyzing every step of the upper completion run, looking for efficiency improvement and reduced total rig time.\u0000 The modern automated pipe handling system was used to manipulate the long and heavy assemblies from the auxiliary deck to the racking system and from the racking system to the main deck without any safety concern, and with minimal human intervention.\u0000 Eight deep-water operations were completed in Brazil using the new concept and the results brought important rig time reduction in the upper completion running time. The tools that were part of the completion included DHSV, permanent downhole gauges, chemical injection valves, 1600 HP ESP system and tubing test valves. The new process allows the team to service equipment without the usual operation rush reducing installation related failure therefore increasing equipment reliability.\u0000 The methodology presented on this paper contributes to oil industry as a field-proven reference for offshore ESP and completion deployment technique reducing HSE exposure and total well construction cost. This is particularly important for deep and ultra-deepwater projects which are associated with high intervention costs. Dual derrick rigs were designed with focus to improve drilling operations and after the new process development, the modern robotized machinery empowers ESP and completion activities with improved efficiencies.","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"83 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"80647907","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In this study, Layer-by-Layer (LbL) assembled polyelectrolyte multilayered nanoparticles were developed as a technique for targeted and controlled release of enzyme breakers. Polyelectrolyte multilayers (PEMs) were assembled by means of alternate electrostatic adsorption of polyanions and polycations using colloidal structure of polyelectrolyte complexes (PECs) as LbL building blocks. High enzyme concentrations were introduced into polyethyleneimine (PEI), a positively charged polyelectrolyte solution, to form an electrostatic PECs with dextran sulfate (DS), a negatively charged polyelectrolyte solution. Under the right concentrations and pH conditions, PEMs were assembled by alternating deposition of PEI with DS solutions at the colloidal structure of PEI-DS complexes. Stability and reproducibility of PEMs were tested over time. This work demonstrates the significance of PEMs as a technique for the targeted and controlled release of enzymes based on their high loading capacity, high capsulation efficiency, and extreme control over enzyme concentration. Entrapment efficiency (EE%) of polyelectrolyte multilayered nanoparticles were evaluated using concentration measurement methods as enzyme viscometric assays. Controlled release of enzyme entrapped within PEMs was sustained over longer time periods (> 18 hours) through reduction in viscosity, and elastic modulus of borate-crosslinked hydroxypropyl guar (HPG). Long-term fracture conductivity tests at 40℃ under closure stresses of 1,000, 2,000, and 4,000 psi revealed high fracture clean-up efficiency for fracturing fluid mixed with enzyme-loaded PEMs nanoparticles. The retained fracture conductivity improvement from 25% to 60% indicates the impact of controlled distribution of nanoparticles in the filter cake and along the entire fracture face as opposed to the randomly dispersed unentrapped enzyme. Retained fracture conductivity was found to be 34% for fluid systems containing conventional enzyme-loaded PECs. Additionally, enzyme-loaded PEMs demonstrated enhanced nanoparticle distribution, high loading and entrapment efficiency, and sustained release of the enzyme. This allows for the addition of higher enzyme concentrations without compromising the fluid properties during a treatment, thereby effectively degrading the concentrated residual gel to a greater extent. Fluid loss properties of polyelectrolyte multilayered nanoparticles were also studied under static conditions using a high-pressure fluid loss cell. A borate-crosslinked HPG mixed with nanoparticles was filtered against core plugs with similar permeabilities. The addition of multilayered nanoparticles into the fracturing fluid was observed to significantly improve the fluid- loss prevention effect. The spurt-loss coefficient values were also determined to cause lower filtrate volume than those with crosslinked base solutions. The PEI-DS complex bridging effects revealed a denser, colored filter cake indicating a relatively homogenous d
{"title":"Polyelectrolyte Multilayered Nanoparticles as Nanocontainers for Enzyme Breakers During Hydraulic Fracturing Process","authors":"M. Alhajeri, Jenn-Tai Liang, R. B. Ghahfarokhi","doi":"10.2118/205981-ms","DOIUrl":"https://doi.org/10.2118/205981-ms","url":null,"abstract":"\u0000 In this study, Layer-by-Layer (LbL) assembled polyelectrolyte multilayered nanoparticles were developed as a technique for targeted and controlled release of enzyme breakers. Polyelectrolyte multilayers (PEMs) were assembled by means of alternate electrostatic adsorption of polyanions and polycations using colloidal structure of polyelectrolyte complexes (PECs) as LbL building blocks. High enzyme concentrations were introduced into polyethyleneimine (PEI), a positively charged polyelectrolyte solution, to form an electrostatic PECs with dextran sulfate (DS), a negatively charged polyelectrolyte solution. Under the right concentrations and pH conditions, PEMs were assembled by alternating deposition of PEI with DS solutions at the colloidal structure of PEI-DS complexes. Stability and reproducibility of PEMs were tested over time. This work demonstrates the significance of PEMs as a technique for the targeted and controlled release of enzymes based on their high loading capacity, high capsulation efficiency, and extreme control over enzyme concentration. Entrapment efficiency (EE%) of polyelectrolyte multilayered nanoparticles were evaluated using concentration measurement methods as enzyme viscometric assays. Controlled release of enzyme entrapped within PEMs was sustained over longer time periods (> 18 hours) through reduction in viscosity, and elastic modulus of borate-crosslinked hydroxypropyl guar (HPG). Long-term fracture conductivity tests at 40℃ under closure stresses of 1,000, 2,000, and 4,000 psi revealed high fracture clean-up efficiency for fracturing fluid mixed with enzyme-loaded PEMs nanoparticles. The retained fracture conductivity improvement from 25% to 60% indicates the impact of controlled distribution of nanoparticles in the filter cake and along the entire fracture face as opposed to the randomly dispersed unentrapped enzyme. Retained fracture conductivity was found to be 34% for fluid systems containing conventional enzyme-loaded PECs. Additionally, enzyme-loaded PEMs demonstrated enhanced nanoparticle distribution, high loading and entrapment efficiency, and sustained release of the enzyme. This allows for the addition of higher enzyme concentrations without compromising the fluid properties during a treatment, thereby effectively degrading the concentrated residual gel to a greater extent. Fluid loss properties of polyelectrolyte multilayered nanoparticles were also studied under static conditions using a high-pressure fluid loss cell. A borate-crosslinked HPG mixed with nanoparticles was filtered against core plugs with similar permeabilities. The addition of multilayered nanoparticles into the fracturing fluid was observed to significantly improve the fluid- loss prevention effect. The spurt-loss coefficient values were also determined to cause lower filtrate volume than those with crosslinked base solutions. The PEI-DS complex bridging effects revealed a denser, colored filter cake indicating a relatively homogenous d","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"21 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"87224881","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Elijah Kiplimo, D. Oyoo, Antonio Tapia, Marseline Jepng’etich
Wellheads have a major role in ensuring well integrity, providing access to the wellbore and flow control. It is vital to constantly monitor the wellhead fluid pressure and temperature effectively in order to maintain the full control of wellbore fluids. Over the years, wellheads have remained purely mechanical and have heavily relied on physical on-site monitoring. There is need to develop a reliable and accessible monitoring solutions for the wellheads in order to increase the effectiveness of the well integrity management systems and to get the full benefits of the wellhead data by incorporating the emerging data analytics technologies. This project details the development of a system that gathers wellhead temperature, pressure and the accurate valve position at any given time. The data gathering systems used in this project entail smart sensor technology capable of withstanding the wellbore pressures and temperatures. The system transmits the data securely, using blockchain, to an online platform where advanced data analytics using MATLAB and machine learning algorithms are used for visual data representation. The online platform additionally provides a means of real-time valve position control and takes into account the exact revolutions required for the opening and closure of the valve hence keeping a record for maintenance purposes. The innovative use and analysis of the data gathered form the wellhead provides insights for the operators and service companies and gives a way for setting ang thresholds in order to get alerts based in their custom specifications. This paper documents the development of a system that gathers wellhead data and provides a means of remote control of the wellhead valves. It covers the design phase, selection of appropriate sensor placement locations on the wellhead, the design of valve actuators, offline data gathering systems and the online data analysis and valve control platform. The project also pays a key attention towards the secure data transmission techniques and highlights the benefits of incorporating such a system in the oil and gas upstream sector.
{"title":"Development of a System for Remote Control and Monitoring of Wellheads","authors":"Elijah Kiplimo, D. Oyoo, Antonio Tapia, Marseline Jepng’etich","doi":"10.2118/206060-ms","DOIUrl":"https://doi.org/10.2118/206060-ms","url":null,"abstract":"\u0000 Wellheads have a major role in ensuring well integrity, providing access to the wellbore and flow control. It is vital to constantly monitor the wellhead fluid pressure and temperature effectively in order to maintain the full control of wellbore fluids. Over the years, wellheads have remained purely mechanical and have heavily relied on physical on-site monitoring. There is need to develop a reliable and accessible monitoring solutions for the wellheads in order to increase the effectiveness of the well integrity management systems and to get the full benefits of the wellhead data by incorporating the emerging data analytics technologies.\u0000 This project details the development of a system that gathers wellhead temperature, pressure and the accurate valve position at any given time. The data gathering systems used in this project entail smart sensor technology capable of withstanding the wellbore pressures and temperatures. The system transmits the data securely, using blockchain, to an online platform where advanced data analytics using MATLAB and machine learning algorithms are used for visual data representation. The online platform additionally provides a means of real-time valve position control and takes into account the exact revolutions required for the opening and closure of the valve hence keeping a record for maintenance purposes. The innovative use and analysis of the data gathered form the wellhead provides insights for the operators and service companies and gives a way for setting ang thresholds in order to get alerts based in their custom specifications. This paper documents the development of a system that gathers wellhead data and provides a means of remote control of the wellhead valves. It covers the design phase, selection of appropriate sensor placement locations on the wellhead, the design of valve actuators, offline data gathering systems and the online data analysis and valve control platform. The project also pays a key attention towards the secure data transmission techniques and highlights the benefits of incorporating such a system in the oil and gas upstream sector.","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"13 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"86603793","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
M. Elwan, M. Surendra, S. Ghedan, Rami Kansao, Mahmoud Koresh, Hesham Mousa, Agustin Maqui, E. Shahin, M. Valle, I. Arslan, M. Ibrahim, Lamia Rouis, T. Eid
The QQ Field in the Gulf of Suez is a mature, geologically complex with multiple stacked, faulted reservoirs, with commingled production between different reservoirs. This paper illustrates the power of an automated tool to perform systematic, rapid, and detailed assessment of the reservoir performance, identify the key recovery obstacles and prepare remedial plans to enable the reservoir to produce to its full potential. The well and reservoir data were processed to compute a series of metrics and key performance indicators at various levels (well, layer, reservoir, well groups, etc.). The tool has several automated modules to facilitate rapid, metric-driven reservoir assurance and management. These modules include: (i) well production/injection allocation, (ii) wells decline curve analysis including event-detection, (iii) pressure and voidage analysis, and (iv) Contact analysis. Using performance analytics, the study quickly identified ways to improve the health of the reservoir and maximize its value. The QQ Field predominantly produces from two formations: Nubia and Nezzazat. Furthermore, there are multiple sub-layers in each formation. Reliable flow unit allocation is critical to gauge contribution of each layer, identify the undrained areas of the reservoir, and locate future development opportunities. The flow unit allocation module incorporates all available data such as PLT/ILT data, completion history, permeability of each flow unit at well level, relative pressures, and water influx model. Based on the allocated production, the current recovery factors in Nubia and Nezzazat are approximately 60% and 20% respectively. Analysis of RFT data reveals good vertical communication across Nubia. However, in some areas there is clear pressure discontinuity across layers. The reservoir pressure has dropped below the bubble point in both formations. As a result, water injection was initiated. The pressure in all parts of Nubia was restored above bubble point. Aquifer influx is sufficient to support the current withdrawal rates and further water injection is unnecessary. However, Nezzazat has a significantly higher reservoir complexity and therefore, shows a large variation in pressure behavior. It needs water injection to maintain the reservoir pressure above the bubble point in all parts of the reservoir. Based on the flow-unit allocation, the voidage replacement ratio (VRR) was calculated for each area and each layer. Even though the overall VRR in the waterflooded areas is above one, the distribution of the injected water is uneven. Redistributing injected water and ensuring that all the areas and all the layers are adequately supported will help to maximize recovery. The prolonged dip in oil price demands extreme efficiency. Sound reservoir management must not require unreasonable time or manpower. The rapid, automated analysis enables quick identification of the key areas for improvement in reservoir management practices and maximize the v
{"title":"Artificial Intelligence-Based, Automated Rapid Reservoir Assurance and Reservoir Health Diagnostics in a Complex Offshore Mature Field","authors":"M. Elwan, M. Surendra, S. Ghedan, Rami Kansao, Mahmoud Koresh, Hesham Mousa, Agustin Maqui, E. Shahin, M. Valle, I. Arslan, M. Ibrahim, Lamia Rouis, T. Eid","doi":"10.2118/206077-ms","DOIUrl":"https://doi.org/10.2118/206077-ms","url":null,"abstract":"\u0000 The QQ Field in the Gulf of Suez is a mature, geologically complex with multiple stacked, faulted reservoirs, with commingled production between different reservoirs. This paper illustrates the power of an automated tool to perform systematic, rapid, and detailed assessment of the reservoir performance, identify the key recovery obstacles and prepare remedial plans to enable the reservoir to produce to its full potential. The well and reservoir data were processed to compute a series of metrics and key performance indicators at various levels (well, layer, reservoir, well groups, etc.). The tool has several automated modules to facilitate rapid, metric-driven reservoir assurance and management. These modules include: (i) well production/injection allocation, (ii) wells decline curve analysis including event-detection, (iii) pressure and voidage analysis, and (iv) Contact analysis. Using performance analytics, the study quickly identified ways to improve the health of the reservoir and maximize its value.\u0000 The QQ Field predominantly produces from two formations: Nubia and Nezzazat. Furthermore, there are multiple sub-layers in each formation. Reliable flow unit allocation is critical to gauge contribution of each layer, identify the undrained areas of the reservoir, and locate future development opportunities. The flow unit allocation module incorporates all available data such as PLT/ILT data, completion history, permeability of each flow unit at well level, relative pressures, and water influx model. Based on the allocated production, the current recovery factors in Nubia and Nezzazat are approximately 60% and 20% respectively. Analysis of RFT data reveals good vertical communication across Nubia. However, in some areas there is clear pressure discontinuity across layers. The reservoir pressure has dropped below the bubble point in both formations. As a result, water injection was initiated. The pressure in all parts of Nubia was restored above bubble point. Aquifer influx is sufficient to support the current withdrawal rates and further water injection is unnecessary. However, Nezzazat has a significantly higher reservoir complexity and therefore, shows a large variation in pressure behavior. It needs water injection to maintain the reservoir pressure above the bubble point in all parts of the reservoir. Based on the flow-unit allocation, the voidage replacement ratio (VRR) was calculated for each area and each layer. Even though the overall VRR in the waterflooded areas is above one, the distribution of the injected water is uneven. Redistributing injected water and ensuring that all the areas and all the layers are adequately supported will help to maximize recovery. The prolonged dip in oil price demands extreme efficiency. Sound reservoir management must not require unreasonable time or manpower. The rapid, automated analysis enables quick identification of the key areas for improvement in reservoir management practices and maximize the v","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"18 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88259549","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In Shale and Tight, the term "Parent-Child effect" refers to the impact the depleted area and corresponding stress changes originated by the production of a previously drilled well, the "parent", has over the generated hydraulic fracture geometry, conforming initial drainage area and consequent production performance of a new neighbor well, called "child". Such effect might be considered analogous to the no flow boundary created when the drainage areas of two wells meet at a certain distance from them in conventional reservoirs; but, unconventional developments exhibit higher exposure to a more impactful version of this phenomena, given their characteristic tighter well spacing and the effect pressure depletion of the nearby area by the neighbor well has over the child well's hydraulic fracture development. Due to the importance the Parent-Child effect has for unconventional developments, this study aims first to generally characterize this effect and then quantify its expected specific project impact based on real field data from the Vaca Muerta formation. To do so, we developed a methodology where fracture and reservoir simulation were applied for calibrating a base model using field observed data such as microseismic, tracers, daily production data and well head pressure measurements. The calibrated model was then coupled with a geomechanical reservoir simulator and used to predict pressure and stress tensor profiles across different depletion times. On these different resulting scenarios, child wells were hydraulically fractured with varying well spacing and completion designs. Finally, the Expected Ultimate Recovery (EUR) impact versus well spacing and the parent´s production time were built for different child´s completion design alternatives, analyzed and contrasted against previously field observed data. Results obtained from the characterization work suggests the parent child effect is generated by a combination of initial drainage area changes and stress magnitude and direction changes, which are both dependent of the pressure depletion from the parent well. Furthermore, the results show how the well spacing and parent's production timing, as well as parent's and child's completion design, significantly affect the magnitude of the expected parent child effect impact over the child's EUR.
{"title":"Closing the Gap in Characterizing the Parent Child Effect for Unconventional Reservoirs - A Case of Study in Vaca Muerta Shale Formation","authors":"A. Lerza, Sergio Cuervo, Sahil Malhotra","doi":"10.2118/206001-ms","DOIUrl":"https://doi.org/10.2118/206001-ms","url":null,"abstract":"\u0000 In Shale and Tight, the term \"Parent-Child effect\" refers to the impact the depleted area and corresponding stress changes originated by the production of a previously drilled well, the \"parent\", has over the generated hydraulic fracture geometry, conforming initial drainage area and consequent production performance of a new neighbor well, called \"child\". Such effect might be considered analogous to the no flow boundary created when the drainage areas of two wells meet at a certain distance from them in conventional reservoirs; but, unconventional developments exhibit higher exposure to a more impactful version of this phenomena, given their characteristic tighter well spacing and the effect pressure depletion of the nearby area by the neighbor well has over the child well's hydraulic fracture development.\u0000 Due to the importance the Parent-Child effect has for unconventional developments, this study aims first to generally characterize this effect and then quantify its expected specific project impact based on real field data from the Vaca Muerta formation.\u0000 To do so, we developed a methodology where fracture and reservoir simulation were applied for calibrating a base model using field observed data such as microseismic, tracers, daily production data and well head pressure measurements. The calibrated model was then coupled with a geomechanical reservoir simulator and used to predict pressure and stress tensor profiles across different depletion times. On these different resulting scenarios, child wells were hydraulically fractured with varying well spacing and completion designs. Finally, the Expected Ultimate Recovery (EUR) impact versus well spacing and the parent´s production time were built for different child´s completion design alternatives, analyzed and contrasted against previously field observed data.\u0000 Results obtained from the characterization work suggests the parent child effect is generated by a combination of initial drainage area changes and stress magnitude and direction changes, which are both dependent of the pressure depletion from the parent well. Furthermore, the results show how the well spacing and parent's production timing, as well as parent's and child's completion design, significantly affect the magnitude of the expected parent child effect impact over the child's EUR.","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"79 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"76033503","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Hamad Al-Rashidi, M. Hussein, Abdulaziz Erhamah, Satinder Malik, A. Al-Hajri, Dwane Almeida, N. Salehi, G. Omonte, A. Zaitoun
Large reserves of High-Viscous Oil in Kuwait calls for Improved Oil Recovery scenarios. In Kuwait unconsolidated sandstone formations, the sandstone intervals represent extensive reservoir intervals of sand separated by laterally extensive non-reservoir intervals that comprise finer-grained, argillaceous sands, silts and muds. The reservoir is shallow with high permeability (above 1000 mD) and under bottom aquifer pressure support. Due to strong viscosity contrast between oil and water, after breakthrough, the water cut rises quickly resulting in strong loss of production efficiency. Mitigating water production is thus mandatory to improve production conditions. The candidate wells have 2 to 3 open intervals in different rock facies with comingle production. The total perforated length is between 38 and 48 ft. Production is through PCP at a rate of around 300 bpd and BS&W is between 71 and 87%. The technology applied utilizes pre-gelled size-controlled product (SMG Microgels) having RPM properties, i.e. inducing a strong drop of relative permeability to water without affecting oil relative permeability. The size is chosen to selectively treat the high-permeability water producing zones while preserving the lower-permeability oil zones. The chemical can also withstand downhole harsh conditions such as salinity of around 170,000ppm and presence of 2% H2S. The treatment consisted of bullhead injection of 300 bbls of pre-gelled chemical through tubing. The first results seem very favourable, sincefor two wells, the water cut has dropped from 80 to 40% with almost same gross production rate. The incremental oil is more than 100 bopd. The third well did not show marked change after WSO treatment. The wells are under continuous monitoring to assess long-term performance. Such result, if confirmed, may lead to high possibilities for the improvement of heavy-oil reservoir production under aquifer support by mitigating water production with simple chemical bullhead injection.
{"title":"Mitigating Water Production from High Viscosity Oil Wells in Unconsolidated Sandstone Formations","authors":"Hamad Al-Rashidi, M. Hussein, Abdulaziz Erhamah, Satinder Malik, A. Al-Hajri, Dwane Almeida, N. Salehi, G. Omonte, A. Zaitoun","doi":"10.2118/206333-ms","DOIUrl":"https://doi.org/10.2118/206333-ms","url":null,"abstract":"\u0000 Large reserves of High-Viscous Oil in Kuwait calls for Improved Oil Recovery scenarios. In Kuwait unconsolidated sandstone formations, the sandstone intervals represent extensive reservoir intervals of sand separated by laterally extensive non-reservoir intervals that comprise finer-grained, argillaceous sands, silts and muds. The reservoir is shallow with high permeability (above 1000 mD) and under bottom aquifer pressure support. Due to strong viscosity contrast between oil and water, after breakthrough, the water cut rises quickly resulting in strong loss of production efficiency. Mitigating water production is thus mandatory to improve production conditions.\u0000 The candidate wells have 2 to 3 open intervals in different rock facies with comingle production. The total perforated length is between 38 and 48 ft. Production is through PCP at a rate of around 300 bpd and BS&W is between 71 and 87%.\u0000 The technology applied utilizes pre-gelled size-controlled product (SMG Microgels) having RPM properties, i.e. inducing a strong drop of relative permeability to water without affecting oil relative permeability. The size is chosen to selectively treat the high-permeability water producing zones while preserving the lower-permeability oil zones. The chemical can also withstand downhole harsh conditions such as salinity of around 170,000ppm and presence of 2% H2S.\u0000 The treatment consisted of bullhead injection of 300 bbls of pre-gelled chemical through tubing. The first results seem very favourable, sincefor two wells, the water cut has dropped from 80 to 40% with almost same gross production rate. The incremental oil is more than 100 bopd. The third well did not show marked change after WSO treatment. The wells are under continuous monitoring to assess long-term performance.\u0000 Such result, if confirmed, may lead to high possibilities for the improvement of heavy-oil reservoir production under aquifer support by mitigating water production with simple chemical bullhead injection.","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"12 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"88823848","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Bruno D. Roussennac, G. V. van Essen, B.-R. de Zwart, Claus von Winterfeld, E. Hernandez, Rob Harris, N. Al Sultan, B. Al Otaibi, A. Kidd, G. Kostin
Infill drilling is a proved strategy to improve hydrocarbon recovery from reservoirs to increase production and maximize field value. Infill drilling projects address the following questions: 1) Where should the wells be drilled? 2) What should be their optimum trajectories? 3) What are the realistic ranges of incremental production of the infill wells? Answering these questions is important yet challenging as it requires the evaluation of multiple scenarios which is laborious and time intensive. This study presents an integrated workflow that allows the optimization of drilling locations using an automated approach that comprises cutting-edge optimization algorithms coupled to reservoir simulation. This workflow concurrently evaluates multiple scenarios until they are narrowed down to an optimum range according to pre-set objectives and honoring pre-established well design constraints. The simultaneous nature of the workflow makes it possible to differentiate between acceleration and real incremental recovery linked to proposed locations. In addition, the technology enables the optimization of all the elements that are relevant to the selection of drilling candidates, such as location, trajectory, inclination, and perforation interval. The well location optimization workflow was applied to a real carbonate large field; heavily faulted; with a well count of +400 active wells and subject to waterflooding. Hence the need for an automated way of finding new optimal drilling locations enabling testing of many locations. Also due to the significant full field model size; sector modelling capability was used such that the optimization, i.e. running many scenarios; could be carried out across smaller scale models within a reasonable time frame. Using powerful hardware and a fully parallelized simulation engine were also important elements in allowing the efficient evaluation of ranges of possible solutions while getting deeper insights into the field and wells responses. As a result of the study, 8 out of the original 9 well locations were moved to more optimal locations. The proposed optimized locations generate an incremental oil recovery increase of more than 70% compared to the original location (pre-optimization). In addition, the project was completed within 2 weeks of equivalent computational time which is a significant acceleration compared to a manual approach of running optimization on a full field model and it is significantly more straight forward than the conventional location selection process. The novelty of the project is introduced by customized python scripts. These scripts allow to achieve practical ways for placing the well locations to explore the solution space and at the same time, honor well design constraints, such as maximum well length, maximum step-out from the surface well-pad, and well perforation interval. Such in-built flexibility combined with automation and highly advanced optimization algorithms helped to achieve
{"title":"Streamlining the Well Location Optimization Process - An Automated Approach Applied to a Large Onshore Carbonate Field","authors":"Bruno D. Roussennac, G. V. van Essen, B.-R. de Zwart, Claus von Winterfeld, E. Hernandez, Rob Harris, N. Al Sultan, B. Al Otaibi, A. Kidd, G. Kostin","doi":"10.2118/205913-ms","DOIUrl":"https://doi.org/10.2118/205913-ms","url":null,"abstract":"\u0000 Infill drilling is a proved strategy to improve hydrocarbon recovery from reservoirs to increase production and maximize field value. Infill drilling projects address the following questions: 1) Where should the wells be drilled? 2) What should be their optimum trajectories? 3) What are the realistic ranges of incremental production of the infill wells? Answering these questions is important yet challenging as it requires the evaluation of multiple scenarios which is laborious and time intensive.\u0000 This study presents an integrated workflow that allows the optimization of drilling locations using an automated approach that comprises cutting-edge optimization algorithms coupled to reservoir simulation. This workflow concurrently evaluates multiple scenarios until they are narrowed down to an optimum range according to pre-set objectives and honoring pre-established well design constraints. The simultaneous nature of the workflow makes it possible to differentiate between acceleration and real incremental recovery linked to proposed locations. In addition, the technology enables the optimization of all the elements that are relevant to the selection of drilling candidates, such as location, trajectory, inclination, and perforation interval.\u0000 The well location optimization workflow was applied to a real carbonate large field; heavily faulted; with a well count of +400 active wells and subject to waterflooding. Hence the need for an automated way of finding new optimal drilling locations enabling testing of many locations. Also due to the significant full field model size; sector modelling capability was used such that the optimization, i.e. running many scenarios; could be carried out across smaller scale models within a reasonable time frame. Using powerful hardware and a fully parallelized simulation engine were also important elements in allowing the efficient evaluation of ranges of possible solutions while getting deeper insights into the field and wells responses. As a result of the study, 8 out of the original 9 well locations were moved to more optimal locations. The proposed optimized locations generate an incremental oil recovery increase of more than 70% compared to the original location (pre-optimization). In addition, the project was completed within 2 weeks of equivalent computational time which is a significant acceleration compared to a manual approach of running optimization on a full field model and it is significantly more straight forward than the conventional location selection process.\u0000 The novelty of the project is introduced by customized python scripts. These scripts allow to achieve practical ways for placing the well locations to explore the solution space and at the same time, honor well design constraints, such as maximum well length, maximum step-out from the surface well-pad, and well perforation interval. Such in-built flexibility combined with automation and highly advanced optimization algorithms helped to achieve ","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"294 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"77025648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Maged Alaa Taha, Eissa Shokier, A. Attia, A. Yahia, K. Mansour
In retrograde gas condensate reservoirs, condensate blockage is a major reservoir damage problem, where liquid is dropped-out of natural gas, below dew-point pressure. Despite that most of this liquid will not produce due to not reaching the critical saturation, natural gas will be blocked by the accumulated liquid and will also not produce. This work investigates the effects of gas injection (such as methane, carbon-dioxide, and nitrogen) and steam at high temperatures on one of the Egyptian retrograde gas condensate reservoirs. Several gas injection scenarios that comprise different combination of gas injection temperature, enthalpy, injection gas types (CO2, N2, and CH4), and injection-rates were carried out. The results indicated that all conventional and thermal gas injection scenarios do not increase the cumulative gas production more than the depletion case. The non-thermal gas injection scenarios increased the cumulative condensate production by 8.6%. However, thermal CO2 injection increased the condensate production cumulative by 28.9%. It was observed that thermal gas injection does not vaporize condensate It was observed that thermal gas injection does not vaporize condensate more than conventional injection that have the same reservoir pressure trend. However, thermal injection mainly improves the condensate mobility. Appropriately, thermal injection in retrograde reservoirs, is mostly applicable for depleted reservoirs when the largest amount of non-producible liquid is already dropped out. Finally, this research studied executing thermal gas injection in retrograde gas condensate reservoirs, operationally, by considering the following items: carbon dioxide recovery unit, compressors, storage-tanks, anti-corrosion pipe-lines and tubing-strings, and corrosion-inhibitors along with downhole gas heaters.
{"title":"Enhancing Hydrocarbon Production Through Thermal Gas Injection from a Retrograde as Condensate Reservoir in the Western Desert in Egypt","authors":"Maged Alaa Taha, Eissa Shokier, A. Attia, A. Yahia, K. Mansour","doi":"10.2118/206190-ms","DOIUrl":"https://doi.org/10.2118/206190-ms","url":null,"abstract":"\u0000 In retrograde gas condensate reservoirs, condensate blockage is a major reservoir damage problem, where liquid is dropped-out of natural gas, below dew-point pressure. Despite that most of this liquid will not produce due to not reaching the critical saturation, natural gas will be blocked by the accumulated liquid and will also not produce.\u0000 This work investigates the effects of gas injection (such as methane, carbon-dioxide, and nitrogen) and steam at high temperatures on one of the Egyptian retrograde gas condensate reservoirs. Several gas injection scenarios that comprise different combination of gas injection temperature, enthalpy, injection gas types (CO2, N2, and CH4), and injection-rates were carried out.\u0000 The results indicated that all conventional and thermal gas injection scenarios do not increase the cumulative gas production more than the depletion case. The non-thermal gas injection scenarios increased the cumulative condensate production by 8.6%. However, thermal CO2 injection increased the condensate production cumulative by 28.9%.\u0000 It was observed that thermal gas injection does not vaporize condensate It was observed that thermal gas injection does not vaporize condensate more than conventional injection that have the same reservoir pressure trend. However, thermal injection mainly improves the condensate mobility. Appropriately, thermal injection in retrograde reservoirs, is mostly applicable for depleted reservoirs when the largest amount of non-producible liquid is already dropped out. Finally, this research studied executing thermal gas injection in retrograde gas condensate reservoirs, operationally, by considering the following items: carbon dioxide recovery unit, compressors, storage-tanks, anti-corrosion pipe-lines and tubing-strings, and corrosion-inhibitors along with downhole gas heaters.","PeriodicalId":10965,"journal":{"name":"Day 3 Thu, September 23, 2021","volume":"131 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2021-09-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"85360203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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