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Scrutinizing Wells Integrity for Determining Long-Term Fate of a CO2 Sequestration Project: An Improved and Rigorous Risk Assessment Strategy 审查油井完整性以确定二氧化碳封存项目的长期命运:一种改进的、严格的风险评估策略
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22348-ms
P. A. Patil, Asyraf M Hamimi, M. A. Abu Bakar, D. Das, P. Tiwari, P. Chidambaram, M. A. B. A. Jalil
Depleted hydrocarbon reservoirs are considered inherently safe for carbon sequestration, but high well density penetrating the CO2 storage reservoir could compromise the containment performance in a carbon, capture & sequestration (CCS) project. Based on the available well data, it is crucial to understand the age of the well, materials used for wellbore construction, cement quality, barriers performance, and well integrity. A risk management methodology can be incorporated to evaluate primary and secondary barriers in existing plugged and abandoned (P&A) and development wells to ensure long-term fate of CO2 sequestration project. Existing P&A wells and development wells in a depleted field were drilled 3–5 decades ago. The wellbore construction utilized non-corrosive resistant materials. Health of all wells that ever penetrated the CO2 storage reservoir need to be analyzed from long term perspective of storing CO2. Throughout the lifespan of wells, subsurface barriers should maintain hydraulic isolation to prevent leakage happening from subsurface to environment of reservoir fluids and injected CO2. Deterioration of strength of wellbore construction material due to corrosion, induced by downhole pressure and temperature conditions, should be considered. This study investigated 3 exploration and 21 development wells. Risk register was developed for each well describing causes and CO2 leakage risks, impacts and consequences. Metrics were defined for parameters such as well age, well head materials, wellhead functional test and leak test, sustained casing pressures for risk determination. Wells were risk rated individually based on the assessment. Wells with low risk can be utilized for well conversion. While for high-risk wells, an opportunity risk matrix was developed to mitigate risks in all the wells. This study evaluates the well integrity and CO2 leakage risk along the wells that penetrated the CO2 storage reservoir. The improved rigorous risk assessment exercise evaluates well barrier failure causes and impacts along with estimating the risk number per well. The well risk assessment score calculated was between 9.24 and 13.35 for 21 development wells. Out of these 21 wells, 4 wells with risk score <10 can be utilized for wells conversion. Specific barrier restoration process by additional scope of work such as lower completion removal including packer milling, intermediate casing removal, or installation of downhole permanent barriers with remedial cement is discussed for designing the well abandonment process to minimize leak potential of high-risk wells for ensuring long-term containment security. Improved rigorous well integrity risk assessment for CO2 storage field is decisive for any CCS project economics that utilizes barrier identification process and remedial actions.
枯竭的油气储层被认为对碳封存是安全的,但在碳捕获与封存(CCS)项目中,穿透二氧化碳储层的高密度井可能会影响封存性能。根据现有的井数据,了解井龄、井眼施工材料、水泥质量、屏障性能和井完整性至关重要。风险管理方法可用于评估现有封堵弃井(P&A)和开发井的主要和次要障碍,以确保二氧化碳封存项目的长期命运。废弃油田现有的弃井和开发井是在30 - 50年前钻的。井筒施工采用了非腐蚀性材料。需要从储存二氧化碳的长期角度分析所有穿透过二氧化碳储层的井的健康状况。在井的整个生命周期中,地下屏障应保持水力隔离,以防止油藏流体和注入的二氧化碳从地下泄漏到环境中。应考虑井下压力和温度条件引起的腐蚀对井筒施工材料强度的影响。本研究调查了3口勘探井和21口开发井。为每口井开发了风险登记册,描述了原因和二氧化碳泄漏风险、影响和后果。针对井龄、井口材料、井口功能测试和泄漏测试、持续套管压力等参数定义了指标,以确定风险。根据评估结果对井进行了风险评级。低风险井可以进行井转换。而对于高风险井,开发了机会风险矩阵来降低所有井的风险。本研究评估了穿过CO2储层的井的完整性和CO2泄漏风险。改进后的严格风险评估方法可以评估井眼屏障失效的原因和影响,并估计每口井的风险数量。21口开发井的风险评价评分在9.24 ~ 13.35之间。在21口井中,有4口风险评分<10的井可以进行改造。在设计弃井工艺时,讨论了通过额外的工作范围(如下部完井拆除,包括封隔器磨铣、中间套管拆除或使用修复水泥安装井下永久屏障)来实现特定的屏障修复过程,以最大限度地减少高风险井的泄漏可能性,从而确保长期的密封安全。对于利用障碍识别过程和补救措施的任何CCS项目来说,提高严格的油井完整性风险评估对二氧化碳封存领域的经济效益都是决定性的。
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引用次数: 1
Modelling Potential Geological CO2 Storage Combined with CO2-Plume Geothermal CPG Energy Extraction in Switzerland 模拟潜在的地质二氧化碳储存结合CO2-羽地热CPG能源提取在瑞士
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22254-ms
Kevin P. Hau, F. Games, R. Lathion, M. Saar
For many CO2-emitting industrial sectors, such as the cement and chemical industry, Carbon, Capture and Storage (CCS) will be necessary to reach any set climate target. CCS on its own is a very cost-intensive technology. Instead of considering CO2 as a waste to be disposed of, we propose to consider CO2 as a resource. The utilisation of CO2 in so-called CO2 Plume Geothermal (CPG) systems generates revenue by extracting geothermal energy, while permanently storing CO2 in the geological subsurface. To the best of our knowledge, this pioneer investigation is the first CCUS simulation feasibility study in Switzerland. Among others, we investigated the concept of injecting and circulating CO2 for geothermal power generation purposes from potential CO2 storage formations (saline reservoirs) in the Western part of the Swiss Molasse Basin ("Muschelkalk" and "Buntsandstein" formation). Old 2D-seismic data indicates a potential anticline structure in proximity of the Eclépens heat anomaly. Essentially, this conceptual study helps assessing it's potential CO2 storage capacity range and will be beneficial for future economical assessments. The interpretation of the intersected 2D seismic profiles reveals an apparent anticline structure that was integrated on a geological model with a footprint of 4.35 × 4.05 km2. For studying the dynamic reservoir behaviour during the CO2 circulation, we considered: (1) the petrophysical rock properties uncertainty range, (2) the injection and physics of a two-phase (CO2 and brine) fluid system, including the relative permeability characterisation, fluid model composition, the residual and solubility CO2 trapping, and (3) the thermophysical properties of resident-formation brine and the injected CO2 gas. Our study represents a first-order estimation of the expected CO2 storage capacity range at a possible anticline structure in two potential Triassic reservoir formations in the Western part of the Swiss Molasse Basin. Additionally, we assessed the effect of different well locations on CO2 injection operations. Our currently still-ongoing study will investigate production rates and resulting well flow regimes in a conceptual CO2 production well for geothermal energy production in the future. Nonetheless, our preliminary results indicate that, under ideal conditions, both reservoirs combined can store more than 8 Mt of CO2 over multiple decades of CCUS operation. From our results, we can clearly identify limiting factors on the overall storage capacity, such as for example the reservoir fluid pressure distribution and well operation constraints.
对于许多二氧化碳排放的工业部门,如水泥和化学工业,碳捕获和储存(CCS)对于实现任何设定的气候目标都是必要的。CCS本身就是一项成本非常高的技术。我们建议将二氧化碳视为一种资源,而不是将其视为一种需要处理的废物。在所谓的CO2羽地热(CPG)系统中利用CO2通过提取地热能产生收益,同时将CO2永久储存在地质地下。据我们所知,这项开创性的调查是瑞士第一个CCUS模拟可行性研究。其中,我们研究了瑞士Molasse盆地西部(Muschelkalk和Buntsandstein地层)潜在的二氧化碳储存层(含盐储层)注入和循环二氧化碳用于地热发电的概念。旧的二维地震数据表明,在eclsamuens热异常附近有一个潜在的背斜构造。从本质上讲,这一概念性研究有助于评估其潜在的二氧化碳储存能力范围,并将有利于未来的经济评估。对相交的二维地震剖面的解释揭示了一个明显的背斜结构,该结构被整合到一个面积为4.35 × 4.05 km2的地质模型上。为了研究CO2循环过程中储层的动态行为,我们考虑了:(1)岩石物理性质的不确定性范围;(2)两相(CO2和盐水)流体系统的注入和物理特性,包括相对渗透率特征、流体模型组成、残余和溶解度CO2捕获;(3)驻留地层盐水和注入CO2气体的热物理特性。本研究代表了瑞士Molasse盆地西部两个潜在三叠系储层在可能的背斜构造下的预期CO2储存容量范围的一阶估计。此外,我们还评估了不同井位对CO2注入作业的影响。我们目前仍在进行的研究将调查未来用于地热能源生产的概念性二氧化碳生产井的产量和井流状况。尽管如此,我们的初步结果表明,在理想条件下,两个储层加起来可以在CCUS运行数十年的时间里储存超过800万吨的二氧化碳。从我们的研究结果中,我们可以清楚地识别出总体存储容量的限制因素,例如储层流体压力分布和井的操作约束。
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引用次数: 0
Advanced Multi-Physics Sensor Utilizing Molecular Fingerprinting for Production Logging Tool 先进的多物理场传感器利用分子指纹生产测井工具
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22350-ms
S. Maity, Muhammad Abrar Manzar, H. Al-Shabibi, Jana Jindan, Mohamed Larbi Zeghlache
Knowledge of fluid density along with phase measurement are extremely important for reducing the variance in estimating the flow profile from the production logging tool (PLT). When both oil and water are produced simultaneously, induced reflectance measurement derived from the optical refractive index is not effective. This is mainly due to phase persistence behaviour of the optical sensor caused by the coating of the previous phases. The most effective way to characterize such flow is to measure the fluid's fluorescence along with refractive index and density. In this paper, a novel solution is presented using a piezo helm resonator sensor with simultaneous and congruent measurements of fluid mass density, viscosity and sound speed.
流体密度和相位测量的知识对于减少从生产测井工具(PLT)估计流动剖面的差异非常重要。当油和水同时开采时,由光学折射率导出的诱导反射率测量是无效的。这主要是由于前相涂层引起的光学传感器的相位持续行为。表征这种流动最有效的方法是测量流体的荧光、折射率和密度。本文提出了一种利用压电盔谐振器传感器同时测量流体质量密度、粘度和声速的新方法。
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引用次数: 0
The Development of Automatic System for Geological Modeling of Extra-Viscous Oil Deposits on the Example of Tatarstan Republic 特粘油藏地质建模自动化系统的开发——以鞑靼斯坦共和国为例
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22175-ms
T.A. Murtazin, S. Usmanov, M. Validov, V. Sudakov, Aidar Takhauv, N. Aslyamov, Vitaliy Gataullin, M. Amerkhanov
A significant part of the hydrocarbon reserves in the Republic of Tatarstan belongs to heavy ultra-viscous oil. At the moment, due to the oil price rise, the development of these deposits is an actual task. In the recent decades, development planning has traditionally included the creation of three-dimensional reservoir models. The approaches that are also used are traditional and include data quality control, well log interpretation (determination of stratigraphy and calculation of reservoir properties), construction of a three-dimensional grid and filling it with properties. Meanwhile, the active development of information technology and artificial intelligence makes it possible to automate some of the routine processes. The purpose of this work is to create a chain of software algorithms combined under a digital platform for automating the process of constructing a geological model of ultra-viscous oil (hereinafter, UVO) deposits and calculating reserves on the example of the Republic of Tatarstan. The paper presents the general approaches that made it possible to solve part of the routine tasks of a geologist when constructing UVO deposit models. The tasks to be solved included the automation of stratigraphic boundaries definition, core-log matching, calculation of reservoir properties for wells, as well as determination of OWC position and placement of additional wells taking into account surface constraints. The approaches presented in this work are developed on the example of the UVO deposits of the Republic of Tatarstan, however, the principles used can be transferred to similar objects with the modification of the features used.
鞑靼斯坦共和国的碳氢化合物储量中有很大一部分属于重质超粘油。目前,由于油价上涨,这些矿床的开发是一项实际任务。近几十年来,开发规划传统上包括建立三维油藏模型。传统的方法还包括数据质量控制、测井解释(确定地层和计算储层属性)、构建三维网格并填充属性。同时,信息技术和人工智能的积极发展使得一些常规流程的自动化成为可能。这项工作的目的是在一个数字平台下创建一个软件算法链,用于自动化构建超粘性油(以下简称UVO)矿床地质模型的过程,并以鞑靼斯坦共和国为例计算储量。本文介绍了在构建UVO沉积模型时解决地质学家部分常规任务的一般方法。需要解决的任务包括地层边界定义、岩心-测井匹配、井的储层性质计算以及考虑地面约束的OWC位置和附加井的布置的自动化。本工作中提出的方法是在鞑靼斯坦共和国UVO矿床的例子上发展起来的,但是,所使用的原则可以通过修改所使用的特征转移到类似的对象上。
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引用次数: 0
Improving the Imaging of Pre-Messinian Reservoirs in the East Mediterranean Sea, Offshore Egypt, Using Converted Wave Attenuation, Full-Waveform Inversion and Reflection Tomography 利用转换波衰减、全波形反演和反射层析成像技术改进东地中海、埃及近海前墨西米亚期油藏成像
Pub Date : 2022-02-21 DOI: 10.2523/iptc-21874-ea
Mahmoud Abdelqader, Sameh Hamama, Usama Abdelqader, A. Kanrar, Refaat Zaki, Mahmoud Eloribi
The offshore eastern Mediterranean region has received increased international interest in the last decade for its hydrocarbon potential in the pre-salt traps. The presence of a heterogeneous Messinian-age salt layer and complex pre-Messinian structures pose very difficult challenges in seismic imaging. In this paper, we provide a detailed workflow for seismic data preconditioning and imaging which resolves the subsurface challenges of the Mediterranean. Broadband acquisition was used to collect seismic data, which combines the responses of dual-sensor receivers to remove the effect of the receiver ghost. Adaptive source de-ghosting was then applied to address the source-side ghost. Data was processed using robust multiple attenuation and converted wave attenuation (CWA). A high-resolution velocity model building and imaging workflow was designed as follows: Diving waves full-waveform inversion (FWI) to capture detailed velocity for the complex overburden, followed by post-salt reflection tomography. Born modeling-based reflection FWI to update the velocity heterogeneities inside the salt body followed by reflection tomography for the deep section. Reverse time migration (RTM) to handle the waveform multi-pathing. De-ghosting corrected the wavelet phase and expanded the usable frequency bandwidth, resulting in a broadband dataset for imaging. Robust multiple attenuation and converted wave attenuation (CWA) techniques aided in revealing the true geological dips beneath the salt and facilitated picking accurate residual move-outs during the velocity model building. RTM in conjunction with the high-resolution velocity model significantly improved imaging of complex salt structures and pre-salt reservoirs. At well locations, our workflow resulted in a very good match between the available well data and surface seismic in terms of markers depths and velocity trends. This paper presents a novel approach for modelling the velocity heterogeneities inside the complex Messinian-age salt formation using the Born modeling-based reflection FWI. In addition, salt-related strong converted waves were successfully attenuated, whereas previously the presence of this energy misled interpreters and caused anomalous velocity updates in similar geological settings in the Mediterranean.
近十年来,东地中海近海区域因其盐下圈闭的碳氢化合物潜力而引起了国际社会越来越大的兴趣。非均质迈西尼亚时代盐层和复杂的前迈西尼亚构造的存在给地震成像带来了非常困难的挑战。在本文中,我们提供了一个详细的地震数据预处理和成像工作流程,以解决地中海的地下挑战。采用宽带采集技术采集地震数据,结合双传感器接收机的响应,消除了接收机鬼影的影响。然后应用自适应源去鬼影来解决源侧鬼影。数据处理采用鲁棒多重衰减和转换波衰减(CWA)。高分辨率速度模型建立和成像工作流程设计如下:潜水波全波形反演(FWI)捕获复杂覆盖层的详细速度,然后进行盐后反射层析成像。利用基于建模的反射FWI更新盐体内部的速度非均质性,然后进行深部反射层析成像。反向时移(RTM)处理波形多路径。去重影校正了小波相位并扩大了可用的频率带宽,从而获得了用于成像的宽带数据集。强大的多重衰减和转换波衰减(CWA)技术有助于揭示盐下的真实地质倾角,并有助于在速度模型构建过程中准确地提取残余移动。RTM结合高分辨率速度模型显著改善了复杂盐构造和盐下储层的成像。在井位,我们的工作流程使现有的井数据与地面地震数据在标记深度和速度趋势方面非常匹配。本文提出了一种利用基于Born模型的反射FWI来模拟复杂墨西尼亚时代盐层内部速度非均质性的新方法。此外,与盐相关的强转换波被成功地衰减了,而以前这种能量的存在误导了解释人员,并在地中海类似的地质环境中造成了异常的速度更新。
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引用次数: 0
Experimental and Numerical Analysis of Thermal EOR Recovery Schemes for Extra-Heavy Oil of the Oykino-Altuninsky Uplift of the Romashkinskoye Oilfield Romashkinskoye油田Oykino-Altuninsky隆起特稠油热采方案试验与数值分析
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22425-ms
A. Pituganova, Taofik H. Nassan, M. Amro, I. Minkhanov, M. Varfolomeev, A. Bolotov
Crude oil production from conventional oil reservoirs is declining owing to heavy exploitation to meet the global energy market demand which is growing on a yearly basis. Unconventional oil resources, e.g. extra-heavy oil and bitumen, can compensate for this decline if appropriate enhanced oil recovery (EOR) methods are developed to enable economic flow from these resources. The main objective of this study is to set the best practice for the extra-heavy oil production of the Oykino-Altuninsky uplift of the Romashkinskoye oilfield (Tatarstan Republic, Russia). A series of experimental tests are applied on a real unextracted unconsolidated core sample from Romashkinskoye oilfield where the viscosity of the crude oil is above 600,000 cP at reservoir conditions. Different recovery schemes are tested experimentally and sequentially, namely: water flooding, hot water flooding, steam flooding, and finally in-situ combustion (ISC). Furthermore, the complete experimental run is simulated by a standard nonisothermal simulator and the results are compared to the experiments. On contrary to what was expected hot water at 100°C didn’t achieve any recovery from the sample and steam injection recovered only 11,5% of OOIP. ISC-is also known as fire flooding-attained the best recovery which reached 45% after steam flooding. Complete SARA analysis of the original oil and produced oil by steam and ISC is implemented to understand the mechanisms of each process. Numerical modeling is applied to the corresponding laboratory experiments and the results for water, hot water, and steam flooding were in good agreement with the experimental results while the in-situ combustion simulation showed a better recovery factor than experiments. The laboratory and numerical experiments will improve our understanding of the recovery options of Oykino-Altuninsky uplift of the Romashkinskoye oilfield and help the developers to choose the best production sequence for this oilfield particularly. Moreover, the experiments will provide inputs for the field-size numerical model after running more experiments on unconsolidated and consolidated cores.
常规油藏的原油产量正在下降,这是由于为满足全球能源市场每年不断增长的需求而进行的大量开采。非常规石油资源,如超稠油和沥青,可以弥补这种下降,如果适当的提高石油采收率(EOR)方法开发,使这些资源的经济流动。本研究的主要目的是为Romashkinskoye油田(鞑靼斯坦共和国,俄罗斯)的Oykino-Altuninsky隆起制定超稠油生产的最佳实践。针对Romashkinskoye油田实际未采出未固结岩心样品进行了一系列实验测试,该油藏条件下原油粘度大于60000cp。不同的开采方案进行了实验和顺序测试,即:水驱、热水驱、蒸汽驱,最后是原位燃烧(ISC)。利用标准非等温模拟器对整个实验过程进行了模拟,并与实验结果进行了比较。与预期相反,100°C的热水没有从样品中获得任何回收,蒸汽注入仅回收了11.5%的OOIP。蒸汽驱后,isc又称火驱,采收率达到45%。通过蒸汽和ISC对原始油和采出油进行完整的SARA分析,以了解每个过程的机制。将数值模拟应用于相应的室内实验,水驱、热水驱和蒸汽驱的结果与实验结果吻合较好,而原位燃烧模拟的采收率优于实验。通过室内实验和数值实验,可以加深对Romashkinskoye油田Oykino-Altuninsky隆起采收率选择的认识,特别是可以帮助开发商选择该油田的最佳采油顺序。此外,在对松散岩心和固结岩心进行更多的实验后,实验将为场级数值模型提供输入。
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引用次数: 1
Merging Buoyancy Technology and Low Friction Centralizers in Deploying a Long 9-5/8" Casing String: Case History of an Ultra Extended Reach Well 结合浮力技术和低摩擦扶正器下入9-5/8”长套管柱:超大位移井的历史案例
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22689-ea
Sajid Hussain, Fahad Harthi, A. Shaikh, Francois Missiaen
Drilling into the fields with the presence of communities, will limit closer surface well placement and eliminate the option of conventional well design. With the continuous advancement of Extended Reach Drilling (ERD) technologies, it is possible to drill in such areas; although this approach does present numerous challenges in particular while casing deployment. The project began by preparing a surface location which required a long stretch of the planned well to penetrate the reservoir target(s), thereby, placing it in the ultra-extended reach well category. Due to the shallow TVD and long well departure, the frictional forces developed in the horizontal sections were of significant magnitude. As a result of this, torque and drag were major challenges to overcome during casing running operations. This paper will examine the planning, design, simulation and practices implemented during the (1) drilling of a 12.25 in. horizontal hole section with a stepout of over 16,000 ft., and (2) the deployment of a long 9.5/8 in. casing string with partial flotation and low friction centralizers technologies. Effectively deploying such a long 9.5/8 in. casing string to the bottom of this uniquely challenging wellbore, requires significant engineering and close operational scrutiny. This involves managing frictional and drag losses through effective hole cleaning practices and fluids performance. This study documents using both partial flotation technology and low friction polymer centralization where drag and torque limits, along with potential casing lock up were considered to allow for successful casing running operations. The casing flotation is allowed by employing a buoyant chamber length over 8,800 ft., thus effectively reducing drag in the lateral section as well as the required force to deploy the casing into the extended horizontal section. This results in complete buckling elimination and significant torque reductions. Tailoring the buoyant chamber length/capacity proves to be a critical factor to allow for extended formation exposure and/or reach for casing deployment. A detailed pre-job planning methodology and modeling technique are provided to demonstrate the technical limits and improvement achieved with such technologies to effectively run the 9.5/8 in casing. Expected vs. actual friction factors will be defined and evaluated in order to enhance the assessments and predictions of the computational tools. A tailored methodology to tackle ERD challenges is also presented herein based on the combination of real time data vs. designed simulations.
在有社区存在的油田中钻井,将限制更近的地面井位,并消除常规井设计的选择。随着大位移钻井(ERD)技术的不断进步,在这些区域钻井成为可能;尽管这种方法确实存在许多挑战,特别是在套管下入时。该项目首先准备了一个地面位置,该位置需要很长的计划井段才能穿透储层目标,从而将其归入超大位移井类别。由于TVD较浅,井距较长,在水平段产生的摩擦力很大。因此,在套管下入作业中,扭矩和阻力是需要克服的主要挑战。本文将研究12.25 in钻井过程中的规划、设计、模拟和实践。水平井段的台阶长度超过16000英尺,(2)部署长9.5/8英寸的井眼。采用部分浮选和低摩擦扶正器技术的套管柱。有效地部署了如此长的9.5/8英寸。将套管柱固定到这种具有独特挑战性的井底,需要大量的工程设计和严格的操作审查。这包括通过有效的井眼清洁措施和流体性能来控制摩擦和阻力损失。本研究采用了部分浮选技术和低摩擦聚合物扶正技术,考虑了阻力和扭矩限制,以及潜在的套管锁紧,从而实现了成功的套管下入作业。通过采用长度超过8800英尺的浮力腔体,可以实现套管浮选,从而有效地减少横向段的阻力,以及将套管部署到延伸的水平段所需的力。这可以完全消除屈曲,并显著降低扭矩。事实证明,调整浮力室的长度/容量是扩大地层暴露和/或套管部署范围的关键因素。提供了详细的作业前规划方法和建模技术,以证明这些技术在有效下入9.5/8套管方面的技术限制和改进。为了增强计算工具的评估和预测,将定义和评估预期与实际摩擦因子。本文还提出了一种针对ERD挑战的定制方法,该方法基于实时数据与设计模拟的结合。
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引用次数: 0
Data-Driven Model for Measuring Hydraulic Fracturing Efficiency by Utilizing the Real-Time Treatment Data 利用实时处理数据测量水力压裂效率的数据驱动模型
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22384-ms
Kseniia Zhukova, Miroslav Antonic, M. Soleša, Dragan Camber
The paper presents a practical tool for hydraulic fracturing efficiency evaluation. The tool is based on a data-driven approach that helps in interpreting real-time data. Based on the hydraulic fracturing (HF) job monitoring, statistic metrics and key performance indicators (KPIs) are generated to be valuable input for further designs and identification of potential savings in operation. Machine learning (ML) algorithms are proposed to reduce the tedious work of completion engineers by automatically classifying each treatment schedule's timestamp and assigning the stage label. For operation stages classification Support vector machines and neural networks algorithms are used. These models are trained and evaluated on real-time treatment datasets. After automatic stage recognition, relevant statistic parameters are calculated, enabling advanced data analytics. Detailed analysis of historical data allows to identify the areas for improvements and set new best practices. The first research objective was to gather data from various companies and structure them under the same template to conserve the most critical information gained during the hydraulic fracturing job. Afterwards, the data are preprocessed and labelled by using signal processing routines that significantly decrease the labelling time. The labels or classes are used to define different stages that can be distinguished during the treatment. Finally, the goal is to decrease the necessary time for data labelling. Therefore, two multiclass classification models (Support Vector Machines (SVM) and Neural Network (NN)) are built and evaluated. Based on evaluation metrics, both models resulted in high accuracy and reliable results. However, the SVM model resulted in slightly higher accuracy and an F1 score. The key value of these models is that they provide a computational method to extract a pumping schedule from hydraulic fracturing time-series data automatically. Also, these models allow conducting post-job analysis and choosing the proper pump schedule for a future HF treatment based on previous experience. This past-job analysis could contribute to the effectiveness of future operations by utilizing the materials and fluids more efficiently.
提出了一种实用的水力压裂效率评价工具。该工具基于数据驱动的方法,有助于解释实时数据。基于水力压裂(HF)作业监控,生成统计指标和关键绩效指标(kpi),为进一步设计和确定作业中潜在的节约提供有价值的输入。提出了机器学习(ML)算法,通过自动分类每个处理计划的时间戳和分配阶段标签来减少完井工程师的繁琐工作。操作阶段的分类采用支持向量机和神经网络算法。这些模型在实时治疗数据集上进行训练和评估。自动识别阶段后,计算相关统计参数,实现高级数据分析。对历史数据的详细分析有助于确定需要改进的领域,并制定新的最佳实践。第一个研究目标是收集来自不同公司的数据,并在同一模板下构建数据,以保存水力压裂作业中获得的最关键信息。然后,使用信号处理例程对数据进行预处理和标记,这大大减少了标记时间。标签或分类用于定义在治疗过程中可以区分的不同阶段。最后,目标是减少数据标记所需的时间。为此,建立了支持向量机(SVM)和神经网络(NN)两种多类分类模型并对其进行了评价。基于评价指标,两种模型都得到了高准确度和可靠的结果。然而,SVM模型的准确率略高,得分为F1。这些模型的关键价值在于,它们提供了一种从水力压裂时间序列数据中自动提取泵送时间表的计算方法。此外,这些模型还可以进行作业后分析,并根据以往的经验为未来的HF处理选择合适的泵计划。这种过去作业分析可以通过更有效地利用材料和流体来提高未来作业的有效性。
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引用次数: 0
Computerized Performance Monitoring System for Turboexpander Brake Compressor 涡轮膨胀机制动压缩机计算机性能监测系统
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22602-ms
Vadim Goryachikh, Fahad Alghamdi, Abdulrahman Takrouni
Natural gas liquid (NGL) production facilities, typically, utilize turbo-expander-brake compressor (TE) to generate cold for C2+ separation from the natural gas by isentropic expansion of feed stream and use energy generated by expansion to compress residue gas. Experience shows that during operational phase TE can exposed to operation outside of design window that may lead to machine integrity loss and consequent impact on production. At the same time, there is a lack of performance indicators that help operator to monitor operating window of the machine and proactively identify performance deterioration. For instance, TE brake compressor side is always equipped with anti-surge protection system, including surge deviation alarms and trip. However, there is often gap in monitoring deviation from stonewall region. At the same time, in some of the designs (2x50% machines) likelihood of running brake compressor in stonewall is high during one machine trip or train start-up, turndown operating modes.
天然气液体(NGL)生产设施通常利用涡轮-膨胀-制动压缩机(TE)通过进料流的等熵膨胀产生C2+从天然气中分离出来的冷,并利用膨胀产生的能量压缩残余气体。经验表明,在运行阶段,TE可能会暴露在设计窗口之外的操作中,这可能会导致机器完整性的损失,并由此对生产产生影响。同时,缺乏性能指标来帮助操作员监控机器的运行窗口,主动识别性能恶化。例如,TE制动压缩机侧始终配备防喘振保护系统,包括喘振偏差报警和跳闸。然而,在监测偏离石墙区往往存在差距。同时,在某些设计中(2x50%的机器),在一次机器行程或火车启动、关闭操作模式期间,制动压缩机在石墙上运行的可能性很高。
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引用次数: 0
The Contribution of Remote Factory Acceptance Test Towards Project's Schedule, Cost & Quality at Hawiyah Unayzah Gas Reservoir Storage Hawiyah Unayzah储气库远程工厂验收测试对项目进度、成本和质量的贡献
Pub Date : 2022-02-21 DOI: 10.2523/iptc-22252-ea
Mansour Al-Saidi, Hamad Al-Fouzan
This paper shares the Project Management Team's experience of conducting a Remote Factory Acceptance Test (Remote-FAT) at the Hawiyah Unayzah Gas Reservoir Storage project instead of the conventional approach of a conventional Factory Acceptance Test (FAT). The paper also highlights the advantages gained from a Remote-FAT, along with the value engineering created. In addition, this paper will present some deficiencies and areas of improvement. This shared experience is from the point of view as a PMT client or customer. At Hawiyah Unayzah Gas Reservoir Storage (HUGRS), the Remote-FAT approach was used with many disciplines, such as mechanical, electrical, pipelines, etc. This paper focuses on the process control system experience only, from 2020 to 2021. Meanwhile the HUGRS project is in progress and is expected to be completed by 2024. Conducting a FAT is one of the main milestones in projects. The conventional method is usually to have individuals physically visit the manufacturer to check and approve shipping the purchased devices/equipment to the project site. Sometimes this practice "FAT" takes place in the same country where the project is being constructed. But in other cases, the manufacturer is not even on the same continent, requiring travel of hundreds or thousands of kilometers. During COVID-19, there were many active projects that needed to conduct FAT activities, but travel was suddenly restricted. Therefore, the only option was to proceed with Remote-FAT. One of these running projects is HUGRS. The Remote-FAT is a virtual inspection check conducted by the client and vendor via online video streaming at the manufacturer location. Multiple cameras are used and located in different views to visualize whatever needs to be seen. In some cases, the Remote-FAT can be conducted through sharing a screen only, such as system graphics and logic test. The client and the vendor verify and conduct the test, following the same steps that they would perform in the conventional FAT. This Remote-FAT had already existed for a couple of years, but many project managers considered it as a fancy tool that did not add value. This evaluation was proven wrong by COVID-19. Remote-FAT has become the most convenient approach recently and adopted around the world. For the past two years, the process control systems engineers at HUGRS conducted many Remote-FATs with different vendors for dissimilar systems. The advantages and disadvantages were recorded as lessons learned — part of PMT practice — and will be shared in the next sections of this paper.
本文分享了项目管理团队在Hawiyah Unayzah气藏存储项目中进行远程工厂验收测试(Remote-FAT)的经验,而不是传统的工厂验收测试(FAT)方法。本文还强调了从Remote-FAT获得的优势,以及所创造的价值工程。此外,本文还将提出一些不足和需要改进的地方。这种共享的经验是从PMT客户或客户的角度来看的。在Hawiyah Unayzah天然气储层(HUGRS), Remote-FAT方法被用于许多学科,如机械、电气、管道等。本文只关注过程控制系统的经验,从2020年到2021年。与此同时,HUGRS项目正在进行中,预计将于2024年完工。进行评估是项目的主要里程碑之一。传统的方法通常是让个人亲自访问制造商,检查并批准将购买的设备/设备运送到项目现场。有时,这种“FAT”做法发生在正在建设项目的同一个国家。但在其他情况下,制造商甚至不在同一大洲,需要旅行数百或数千公里。在2019冠状病毒病期间,有许多需要开展FAT活动的活跃项目,但旅行突然受到限制。因此,唯一的选择就是继续使用Remote-FAT。其中一个正在运行的项目是HUGRS。Remote-FAT是由客户和供应商在制造商所在地通过在线视频流进行的虚拟检查。使用多个摄像头,并位于不同的视图,以可视化需要看到的任何东西。在某些情况下,Remote-FAT只能通过共享一个屏幕进行,例如系统图形和逻辑测试。客户和供应商验证并执行测试,遵循他们在传统FAT中执行的相同步骤。这种Remote-FAT已经存在了几年,但是许多项目经理认为它是一种花哨的工具,没有增加价值。这种评价被新冠肺炎疫情证明是错误的。远程fat已成为近年来最方便的方法,并在世界各地采用。在过去的两年中,HUGRS的过程控制系统工程师与不同的供应商就不同的系统进行了许多remote - fat。优点和缺点被记录为经验教训- PMT实践的一部分-并将在本文的下一部分中分享。
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引用次数: 1
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Day 3 Wed, February 23, 2022
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