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Oil Gain from Successful Water Shut-Off Strategy 成功堵水策略带来的石油收益
Pub Date : 2018-11-12 DOI: 10.2118/193245-MS
Suhaib Ghatrifi, Ghadna Sulaimi, Maria Jimenez Chavez, Ayca Sivrikoz
Water Shut-Off (WSO) actions are remedial activities that are being implemented in the heavy oil N Field, with the objective of reducing the water inflow of the well by closing zones which are major contributor to the high water cut. WSO are commonly executed as a mitigation action in operating wells with previous economic value. The purpose of this study is to develop a thorough knowledge of the rate of success of WSO activities linked to the time of WSO implementation, type of well (either horizontal or vertical) and the presence or lack of PLT (Production Log Test). Success was evaluated by reviewing the net oil production rate before and after WSO activity with the gained net oil rate being converted to US Dollars. There is no significant difference found in the success ratios between horizontal wells and verticals. However, in the horizontal wells, 74% of the successful ones were the heel shut-offs. WSO activities are found to have a success rate of 100% if the activity is implemented within the first year of the start of high water cut. Moreover, wells with WSO implementation within the first three years of observing high water-cut have a success rate of 65%. Noticeably, the success rate decreased dramatically with time, with wells having high water-cut for seven years and up to eleven years to the time of WSO implementation. These wells show success rates of 50% and 33% for seven and eleven years respectively. A numerical sector model and well model were created to explain these findings. During oil production because of a localized decrease in pressure, the water-oil interface may rise up and deform into a conical shape near the well. This phenomenon is known as ‘water coning’. At the time of water breakthrough, the cone is observed to be narrower than more advanced stages when the water cut has risen to higher levels. At these times, the cone has broadened and, depending on spacing between adjacent wells, has lifted the overall level of the oil/water interface, decreasing the distance between the wellbore and the water. As a result, water shutoff becomes less effective with time. It is recommended to start WSO activities on wells within the first three years of high water-cut indications. In case there is no PLT or other data, heel shutoff for the horizontal wells have a better success rate.
堵水(WSO)措施是稠油油田正在实施的补救措施,目的是通过关闭导致高含水的主要区域来减少井的涌水量。WSO通常作为一种缓解措施,在具有先前经济价值的运行井中执行。本研究的目的是全面了解WSO活动的成功率与WSO实施时间、井类型(水平或垂直)以及是否存在PLT(生产测井测试)有关。通过评估WSO活动前后的净产油量,并将获得的净产油量转换为美元,来评估成功与否。水平井和直井的成功率没有显著差异。然而,在水平井中,74%的成功关井是跟部关井。如果在高含水开始的第一年内实施WSO活动,则发现该活动的成功率为100%。此外,在观察到高含水的前三年内实施WSO的井成功率为65%。值得注意的是,随着时间的推移,成功率急剧下降,油井的高含水持续了7年,到实施WSO时已长达11年。这些井在7年和11年的成功率分别为50%和33%。建立了数值扇区模型和井模型来解释这些发现。在采油过程中,由于局部压力下降,水-油界面可能会上升,并在井附近变形成锥形。这种现象被称为“水锥”。当含水率上升到更高的水平时,观察到在水突破时,锥体比更先进的阶段更窄。在这种情况下,锥筒会变宽,根据相邻井之间的间距,提高油水界面的整体水平,减少井眼与水之间的距离。因此,随着时间的推移,堵水的效果会越来越差。建议在出现高含水迹象的头三年内开始对油井开展WSO活动。在没有PLT或其他数据的情况下,水平井的跟跟关井成功率更高。
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引用次数: 0
Real-Time Hydrocarbon Mapping by Time-Lapse Borehole Electric Tomography 利用延时井眼电层析成像技术进行实时油气测绘
Pub Date : 2018-11-12 DOI: 10.2118/193183-MS
P. Dell’Aversana, R. Servodio, E. Rizzo, P. Cappuccio, C. Carniani
Real-time mapping reservoir fluids distribution during hydrocarbon production, or during injection operation, represents a crucial issue and a big challenge at the same time. In this article, we present a new approach based on single-well and cross-well electric measurements. We use electrodes permanently installed on the well casing and electrically insulated from it. We tested our approach through a two-steps workflow. In the first step, we performed forward and inverse modelling on realistic production scenarios. In the second step, we acquired, processed and inverted real data acquired in laboratory, where we tested small-scale scenarios of hydrocarbon production. We acquired and inverted DC (Direct Current) data. Our objective was to reconstruct the variations of the 3D distribution of electric resistivity during the various phases of oil production. The retrieved models reproduced properly the experimental movements of fluids observed in our lab measurements. Finally, modelling and inversion of both synthetic and real data confirm that cross-hole DC method allows mapping reservoir fluid variations even in case of predominant metallic components of the well completion.
在油气生产或注入过程中,实时绘制油藏流体分布是一个关键问题,同时也是一个巨大的挑战。在本文中,我们提出了一种基于单井和井间电测量的新方法。我们将电极永久安装在套管上,并与套管绝缘。我们通过两个步骤的工作流程测试了我们的方法。在第一步中,我们对现实生产场景进行了正演和反演建模。在第二步中,我们获取、处理并反演了在实验室中获得的真实数据,在那里我们测试了小规模的油气生产场景。我们获取和反转直流(直流)数据。我们的目标是重建在石油生产的各个阶段电阻率的三维分布变化。检索到的模型正确地再现了我们在实验室测量中观察到的流体的实验运动。最后,合成数据和实际数据的建模和反演证实,即使在完井中主要是金属成分的情况下,跨井直流方法也可以绘制储层流体变化图。
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引用次数: 0
Sulphate Reducing Bacteria SRB Control and Risk Based SRB Severity Ranking 硫酸盐还原菌SRB控制及基于风险的SRB严重性排序
Pub Date : 2018-11-12 DOI: 10.2118/192938-MS
J. I. Emmanuel, T. T. Shaapere
The annual cost of steel corrosion is estimated to be $2,500 billon across the globe (Small). Sulphate Reducing Bacteria (SRB) is one of the most implicated Bacteria in internal corrosion failures worldwide. Currently the method for controlling Sulphate Reducing Bacteria (SRB) by the International Oil and Gas Companies (IOCs) to mitigate the risk of Microbiological Induced Corrosion (MIC) on their wet treated or untreated crude oil transmission pipelines or tanks is by either batch treatment or slug treatment by injecting biocide between two pigs or direct injection through quill in the absence of online facilities for launching multiple pigs simultaneously. The international best practise for the control of SRB is to kill the bacteria in-situ and prevent the contamination of downstream equipment and piping. To increase killing effectiveness and prevent resistant strains of SRB from been developed, biocides are alternated based on planned treatment frequency determine by the corrosion engineer or corrosion consultant that developed the programme. Time to kill test is conducted in the field to determine the concentration and time to kill the planktonic bacteria, however, determining the time to kill for sessile SRB is often difficult to achieve except slug between two pigs is utilised to create maximum contact with SRB in-situ. Other parameters to be considered when developing a biocide treatment program are the historical data of the pipeline, the mixed flow velocity, Gas Oil Ratio (GOR), Water Cut (Base Sediment) and Water (BS&W), Pipeline topography, pipeline significance factor, maximum pitting rate, maximum uniform corrosion rate and historical leak history. The method of assessing the risk due to SRB for static equipment (tanks or pipelines) varies from company to company and there is no universally acceptable standard on what to consider as bench mark for best and effective treatment. In addition, the kind of SRB (Sessile or Planktonic) to be monitored in-situ has also been debated by industry stake holders and corrosion practitioners. Whilst some operators monitor only planktonic in water phase, others monitor sessile growth via installed bio-probes and planktonic from oil field water sample microbiological analysis. This paper present current practise, identify the gaps in the practise and propose risk based approach to SRB characterization to enhance biocide treatment effectiveness and monitoring. It is the intention of the authors to spur a debate that will lead to the development of best practise in biocide treatment strategy by the International Oil and Gas Companies (IOCs). The authors are of the opinion that improving treatment strategy with SRB characterization using risk based approach will result in efficiency of treatment in addition to substantial cost optimisation to the tune of 20% OPEX and 25% CAPEX.
全球每年因钢材腐蚀造成的损失估计为2.5万亿美元(小)。硫酸盐还原菌(SRB)是引起内腐蚀失效的主要细菌之一。目前,国际石油天然气公司(ioc)控制硫酸盐还原菌(SRB)以降低湿处理或未处理原油输送管道或储罐上微生物诱导腐蚀(MIC)风险的方法,是通过批处理或段塞处理,在两个清管器之间注入杀菌剂,或者在没有同时发射多个清管器的在线设施的情况下,通过毛管直接注入。国际上控制SRB的最佳做法是就地杀死细菌,防止下游设备和管道受到污染。为了提高杀灭效果和防止SRB耐药菌株的出现,根据制定方案的腐蚀工程师或腐蚀顾问确定的计划处理频率,交替使用杀菌剂。杀灭时间测试是在现场进行的,以确定浮游细菌的浓度和杀灭时间。然而,除非利用两头猪之间的段塞来最大限度地就地接触SRB,否则通常很难确定无根SRB的杀灭时间。在制定杀菌剂处理方案时,需要考虑的其他参数包括管道的历史数据、混合流速、气油比(GOR)、含水(基础沉积物)和水(BS&W)、管道地形、管道显著因子、最大点蚀率、最大均匀腐蚀率和历史泄漏历史。评估静态设备(储罐或管道)SRB风险的方法因公司而异,并且没有普遍接受的标准来作为最佳和有效处理的基准。此外,在现场监测的SRB (Sessile或plankton)的类型也受到了行业利益相关者和腐蚀从业者的争论。虽然有些作业者只监测水相的浮游生物,但其他作业者则通过安装生物探针和油田水样微生物分析中的浮游生物来监测无根生长。本文介绍了目前的实践,确定了实践中的差距,并提出了基于风险的SRB表征方法,以提高杀菌剂的治疗效果和监测。作者的意图是激发一场辩论,这将导致国际石油和天然气公司(ioc)在杀菌剂处理策略方面的最佳实践的发展。作者认为,使用基于风险的方法改进SRB特征的治疗策略,除了大幅优化成本外,还可以提高治疗效率,达到20%的运营成本和25%的资本支出。
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引用次数: 0
Characterising and Defining Stimulation Zones in Tight Formations for Appraisal Wells Onshore U.A.E with the Aid of Integrated Standard and Novel Stress Determination Methods 借助综合标准和新型应力测定方法,为阿联酋陆上评价井描述和确定致密地层的增产层
Pub Date : 2018-11-12 DOI: 10.2118/193032-MS
Neil Doucette, M. Ziller, T. Addis
Several onshore concessions, currently under exploration by ADNOC, consist of tight laterally variable reservoirs that pose a significant challenge during the evaluation phase of exploration. Most tight hydrocarbon-bearing formations require fracture stimulation. As such, the evaluation phase of these resources comprises not only the characterisation of reservoir rock properties using petrophysical analysis but, crucially, the construction of 1-D Mechanical Earth Models which underpin the identification of stimulation intervals for both vertical and horizontal well completions. The 1-D MEMs discussed here were provided by different vendors and have been calibrated against interval pressure tests, that included standard "wet" straddle packer microfractures and novel "dry" Sleeve-Fracture tests. The microfracture test data used to calibrate the MEMs were obtained from different depth intervals in onshore Abu Dhabi E&A wells and exhibit non-ideal pressure decline "shut-in" behavior. This required re-analysis using different interpretation methods to identify the lower bound fracture closure pressures and minimum stress magnitudes. The identification of stimulation intervals from the 1-D MEMs highlighted the uncertainty in the minimum stress magnitude estimations from both the log-based models, and the microfrac interpretations. The uncertainty in the log-based minimum horizontal stresses can exceed 0.15 psi/ft (>17%), even after calibration with the microfracture tests. The uncertainty in the fracture closure pressure obtained from the microfracture test can also be as large as 1,600 psi (0.22 psi/ft and 30%). The identification of the sources of the uncertainty, their quantification and the re-evaluation of microfracture tests fed directly into updated 1-D MEMs, which led to improved recommendations for optimised injectivity tests and acid fracturing treatments. This, in turn, has translated into a successful fluid sampling and production appraisal programme.
ADNOC目前正在勘探的几个陆上特许权由致密的横向可变储层组成,这在勘探评估阶段构成了重大挑战。大多数致密含油气地层都需要压裂改造。因此,这些资源的评估阶段不仅包括使用岩石物理分析来表征储层岩石性质,而且至关重要的是,建立一维力学地球模型,这是确定垂直和水平完井增产间隔的基础。本文讨论的1-D MEMs由不同的供应商提供,并针对井段压力测试进行了校准,包括标准的“湿式”跨式封隔器微裂缝和新型的“干式”滑套裂缝测试。用于校准MEMs的微裂缝测试数据来自阿布扎比陆上E&A井的不同深度段,显示出非理想的压降“关井”行为。这需要使用不同的解释方法进行重新分析,以确定裂缝闭合压力的下限和最小应力值。从一维MEMs中确定的增产段突出了基于测井模型和微裂缝解释的最小应力值估计的不确定性。测井最小水平应力的不确定性可以超过0.15 psi/ft(>17%),即使在微裂缝测试校准后也是如此。从微裂缝测试中获得的裂缝闭合压力的不确定性也可能高达1600 psi (0.22 psi/ft, 30%)。对不确定性来源的识别、量化以及对微裂缝测试的重新评估直接反馈到更新的1-D MEMs中,从而改进了优化注入测试和酸压裂处理的建议。这反过来又转化为成功的流体取样和生产评价方案。
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引用次数: 0
Neutral Grounding of Dissimilar Generators in Offshore Power Systems 海上电力系统中异型发电机中性点接地
Pub Date : 2018-11-12 DOI: 10.2118/193100-MS
S. Pragasam
Designing neutral grounding systems for Generators require careful consideration of various aspects, which are mainly related to the Generators themselves and, also with respect to other aspects of the overall system design. More importantly, when the Generators to be operated in parallel have dissimilar design, the neutral grounding design must address a whole array of issues and technical requirements. While there are solutions to mitigate these issues, some of them are not appropriate for offshore installations.
发电机中性点接地系统的设计需要认真考虑各个方面,这些方面主要与发电机本身有关,也涉及到整个系统设计的其他方面。更重要的是,当并联运行的发电机具有不同的设计时,中性点接地设计必须解决一系列问题和技术要求。虽然有一些解决方案可以缓解这些问题,但其中一些并不适合海上设施。
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引用次数: 0
Automated Multidisciplinary Collaboration in Integrated Reservoir Management IRM through Business Process Management BPM 通过业务流程管理BPM实现集成油藏管理IRM中的自动化多学科协作
Pub Date : 2018-11-12 DOI: 10.2118/193012-MS
M. A. Marzouqi, L. Saputelli, M. Abdou, R. Mohan, S. Pandian, Maryam Al Hammadi, Muhammad Navaid Khan, J. Cumming, J. Pires, Alvaro Escorcia
The objective of this work is to enable the collaboration of multiple disciplines in the performance reviews of reservoirs while establishing a culture of variance reduction and sustainable consistency in results delivery. This effort focuses on the performance management reviews of very large carbonate reservoirs where the number of wells and producing zones overwhelm engineers and organizations with data volume and complexity due to areal and vertical heterogeneity. A novel Reservoir Performance Review (RPR) solution has been implemented across various offshore reservoirs units. RPR initiates all asset activities during reservoir performance reviews and allows the tracking of actions over the life of the reservoir. RPR leverages data analytics to automatically compute reservoir health key performance indicators that allow prioritization of the technical work, extract and transform data from multiple data sources, deliver performance dashboards with diagnostic plot standardized across all assets and users providing an archive of information and knowledge from past reservoir performance reviews. RPR leverages business process management and integrated visualization to assist in the identification and recording of opportunities, risks and actions, while providing control and management of the business processes. The solution offers an innovative way to collaboratively gather, validate, analyze reservoir performance across the asset on a sustainable and cost-efficient manner while addressing more formal approval processes in order to garner approval or authorization for action. Some of the realized benefits include ensuring effectiveness in the execution of reservoir management, monitor variance between actual performance and expectation during the execution of projects; and ensure production sustainability and mitigate shortfalls proactively. RPR enabled the achievement of a consistent approach across all assets for all reservoir performance review processes, while improving efficiency through automation of data gathering and presentation and the identification of all underperforming reservoir, sectors and fields. Reservoir management excellence is achieved by delivering immediate value on the opportunities identified during performance reviews which ensure short term profitability while preserving long term goals. Typically, operators are satisfied by meeting targets within certain tolerance. RPR ensures that performance excellence is achieved by considering all technical and business aspects.
这项工作的目标是在油藏性能评估中实现多学科的合作,同时建立一种减少差异和结果交付可持续一致性的文化。这项工作的重点是对超大型碳酸盐岩储层的性能管理评估,由于区域和垂直的非均质性,这些储层的井和产层数量多,数据量和复杂性使工程师和组织不堪重负。一种新型的储层动态评估(RPR)解决方案已在多个海上储层单元中实施。RPR在油藏性能评估期间启动所有资产活动,并允许在油藏的整个生命周期内跟踪活动。RPR利用数据分析来自动计算油藏健康关键性能指标,从而确定技术工作的优先级,从多个数据源中提取和转换数据,提供具有所有资产标准化诊断图的性能仪表板,并为用户提供过去油藏性能评估的信息和知识存档。RPR利用业务流程管理和集成可视化来帮助识别和记录机会、风险和行动,同时提供对业务流程的控制和管理。该解决方案提供了一种创新的方式,以可持续和经济的方式协作收集、验证和分析整个资产的油藏性能,同时解决了更正式的审批流程,以获得批准或授权。实现的一些好处包括:确保油藏管理执行的有效性,在项目执行过程中监测实际表现与预期之间的差异;确保生产的可持续性,并主动减少短缺。RPR能够在所有油藏性能评估过程中实现对所有资产的一致方法,同时通过自动化数据收集和呈现以及识别所有表现不佳的油藏、部门和油田来提高效率。卓越的油藏管理是通过在绩效评估中发现的机会提供即时价值来实现的,从而确保短期盈利,同时保持长期目标。通常,作业者只要在一定的公差范围内达到目标就会感到满意。RPR通过考虑所有技术和业务方面来确保实现卓越的性能。
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引用次数: 0
Is Post Expansion Measured by Standard Ring Experiment Meaningful for Cement Sheath Integrity? 标准环试验测后膨胀对水泥环完整性有意义吗?
Pub Date : 2018-11-12 DOI: 10.2118/192718-ms
A. Onaisi, L. Zinsmeister, C. Urbanczyk, A. Garnier, Jean-Yves Lansot
It is well known that cement shrinks during hydration leading to a drop of stresses in the cement sheath below the hydrostatic pressure applied right after cement placement. This phenomenon might affect the integrity of the cement sheath under pressure and thermal loads taking place during the well lifecycle. A standard practice in the industry is to add to the cement expansion additives to balance the effects of shrinkage. When designing the cement recipe, a recurrent question is the percentage of additives by weight of cement (BWC) that needs to be added to fulfill technical requirements, yet at the lowest possible cost. It is believed for example that exaggerated expansion could be counterproductive because of the development of too high stresses that might fracture the set cement. Another important question is whether expansion can be activated without external water or pore pressure supply, which is the case if the cement is in contact with a shale formation or it is isolated from the reservoir by an impermeable mud cake or if the cement is placed between two casings. Cement permeability itself becomes an important parameter if the activation of expansion do require a source of water and/or pore pressure supply. The API RP 10B-5 (ISO 10426-5) recommends to use either the annular ring test or the membrane test to measure shrinkage/expansion of well cement formulations at atmospheric pressure. In the case of the ring, the cement specimen is in direct contact with water while in the membrane test it is not. Many companies modified the protocol of ring test by applying a water pressure to mimic the hydrostatic well pressure and to be able to increase the temperature. The ring test can be considered to simulate the case of a cement isolating a permeable reservoir and the membrane test the case of a cement placed either in front of an impermeable formation (shale for instance) or between two casings. In practice, most of the time, expansion is evaluated in the ring setup without paying attention to its validity outside the conditions of this test. In the recent years, Total has developed advanced cement testing devices that allow continuous measurement during hydration of volumetric strains, e.g. shrinkage/expansion, as well as water supply under realistic stress, drainage and temperature conditions. For the purpose of the work presented in this paper, three types of testing protocols were performed: Drained tests in which the pore pressure is kept constant and the resulting in water inflow/outflow is monitored.Undrained tests meaning zero water flow inducing changes of pore pressure that can be monitored by pressure sensors put at the two ends of the tested sample.Hybrid tests starting by an undrained followed by a drained phase with the aim to test the cement under various levels of effective pressure, defined as the difference between confining and pore pressures. In parallel, API annular ring tests, with and without pressure, were perfo
众所周知,水泥在水化过程中会收缩,导致水泥环中的应力下降,低于水泥注入后施加的静水压力。在井的整个生命周期中,这种现象可能会影响水泥环在压力和热载荷作用下的完整性。行业的标准做法是在水泥中加入膨胀添加剂来平衡收缩的影响。在设计水泥配方时,一个反复出现的问题是,为了满足技术要求,在尽可能低的成本下,需要添加的水泥添加剂的重量百分比(BWC)。例如,人们认为过度膨胀可能会适得其反,因为过高的应力可能会破坏水泥。另一个重要的问题是,在没有外部水或孔隙压力供应的情况下,如果水泥与页岩地层接触,或者水泥被不透水的泥饼与油藏隔离,或者水泥被放置在两个套管之间,是否可以激活膨胀。如果激活膨胀确实需要水源和/或孔隙压力供应,水泥渗透率本身就成为一个重要参数。API RP 10B-5 (ISO 10426-5)建议使用环环测试或膜测试来测量井水泥配方在大气压下的收缩/膨胀。在环试验中,水泥试样与水直接接触,而在膜试验中则不是。许多公司修改了环测试方案,通过施加水压来模拟静水井压力,并能够提高温度。环测试可以被认为是模拟水泥隔离可渗透油藏的情况,而膜测试则是模拟水泥位于不渗透地层(例如页岩)前面或两个套管之间的情况。在实践中,大多数情况下,膨胀是在环形设置中评估的,而不关注其在该测试条件之外的有效性。近年来,道达尔开发了先进的水泥测试设备,可以在水化过程中连续测量体积应变,例如收缩/膨胀,以及在实际应力、排水和温度条件下的供水。为了完成本文的工作,进行了三种类型的测试方案:排水测试,其中孔隙压力保持恒定,并监测由此产生的水流入/流出。不排水试验是指零水流引起孔隙压力的变化,这种变化可以通过放置在被测样品两端的压力传感器来监测。混合测试从不排水阶段开始,然后是排水阶段,目的是在不同水平的有效压力下测试水泥,有效压力定义为围压和孔隙压力之间的差异。同时,为了进行比较,进行了有压力和无压力的API环环测试。并根据试验结果对理论模型进行了修正。这种方法使人们对膨胀的发展方式有了新的认识,最重要的是,它对有效应力和供水的敏感性在水泥水化过程中以及之后可能发生的显著变化,并取决于胶结地层的力学特性。结果清楚地表明,API测试不足以完全表征水泥环的收缩和膨胀。本文的目的是首先描述先进的实验装置,并将其结果与API推荐的测试结果进行比较。然后,提出了一个理论模型,模拟水化过程和随后的收缩和膨胀。将表明,为了再现在实验室测试中观察到的行为和各种测试方案之间的差异,有必要引入膨胀力的概念,并考虑孔隙压力和供水。在此基础上,该模型将能够预测膨胀添加剂的效率,并优化膨胀添加剂的BWC百分比,如果认为膨胀在当地的井下条件下是有效的。
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引用次数: 1
Process Synthesis and Simulation of Amine Solvent Regeneration in Natural Gas Sweetening Units Using Heat Pump Assisted Configurations 热泵辅助天然气脱硫装置中胺类溶剂再生的工艺合成与模拟
Pub Date : 2018-11-12 DOI: 10.2118/192745-MS
A. Jagannath, A. Almansoori
For natural gas sweetening, amine based chemical absorption is the most used process. However, large energy requirements in the regeneration of the amine solvent makes this process energy intensive. The concept of heat pump assisted distillation has been known to reduce energy requirements in distillation processes. In this work, we study, simulate and analyze four different configurations for the regeneration of amine employing the concept of heat pump. The studied configurations are based on the concepts of Mechanical Vapor Recompression (MVR) and Self-Heat Recuperation (SHR). The configurations were simulated using Aspen HYSYS software. The configurations were mainly analyzed by comparing their overall energy consumption, overall cooling energy and operational costs. The developed configurations were also compared with the conventional regeneration unit design. The results show that the best obtained configuration uses both MVR and SHR based design of heat pump. The SHR aspect related to further preheating of the feed stream. This resulted in savings in the overall energy consumption, cooling energy and operational costs were 10.11%, 10.92% and 8.28% (savings of about 41,000 $/yr) as compared to a conventional regeneration unit design for this configuration.
对于天然气脱硫,胺基化学吸收是最常用的方法。然而,在胺类溶剂的再生中,能量需求很大,这使得该过程耗能很大。热泵辅助蒸馏的概念已经知道,以减少在蒸馏过程中的能量需求。在这项工作中,我们研究、模拟和分析了四种不同的配置,用于胺的再生热泵的概念。所研究的结构是基于机械蒸汽再压缩(MVR)和自热回收(SHR)的概念。使用Aspen HYSYS软件对配置进行模拟。主要通过比较它们的总能耗、总冷却能耗和运行成本来分析这些配置。并与常规再生装置设计进行了比较。结果表明,采用基于MVR和基于SHR的热泵设计得到的最佳配置。SHR方面与进料流的进一步预热有关。与该配置的传统再生装置设计相比,总体能耗、冷却能耗和运行成本分别节省了10.11%、10.92%和8.28%(每年节省约41,000美元)。
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引用次数: 2
Operating Integrity - The ADNOC Journey to Ensure Safe Production 操作完整性- ADNOC确保安全生产的旅程
Pub Date : 2018-11-12 DOI: 10.2118/193020-MS
Stephen Brown, R. Qureshi, J. Zijlstra
The Objectives of this technical paper are: To share ADNOC Group experience in creating and implementing a Code Of Practice (COP) for Operating IntegrityTo demonstrate the imperative and business case for Operating IntegrityTo present the challenges and critical success factors for successful implementation The scope is all operational production and manufacturing sites across ADNOC upstream and downstream operating companies. Operating Integrity is a strategic focus area within the ADNOC Operational Excellence program. It is an imperative within the Oil and Gas industry in order to Ensure Safe Production and optimise availability. Several catastrophic process safety incidents within the industry have demonstrated that poor risk management and a lack of good operating practices by site operators can lead to massive business and human costs. Operating Integrity addresses the root causes of major industry accidents such as: poor control of safeguarding overrides; poor Alarm management; ill-defined operating envelopes; lack of effective shift handovers; PTW control failures; not following operating procedures; lack of operator competency. Traditionally, these topics have received less focus than technical and design integrity, but should be considered equally important. Typically Operating Integrity is centered around human factors and therefore has its specific implementation challenges. ADNOC has collaborated with experts in each operating company to write a COP for Operating Integrity by adopting good practice from the OPCO's and benchmarking these practices with the wider industry (LEAN approach). This in-house collaboration has achieved strong ownership and the fast track development of a fit for purpose COP, whilst enabling the creation of a tailored change management plan to ensure the effective roll-out, communication and compliance with the COP at all operating sites. The paper will further elaborate on the main elements contained in the COP, which can be summarized as: Competent people in all HSE critical roles all the time (even when others are on leave or at training)Operating all our facilities within up to date operating envelopesManaging risk resulting from any deviations from design or abnormal operating conditionsRationalising and knowing how to react to alarmsUsing the Permit To Work systems effectivelyClear, consistent and effective daily communications and shift handoversAccessible and up to date procedures which are followed consistentlyAccessible and up to date critical drawings and documentsReal time visibility of over-rides and inhibits and a procedure regarding how to respond to them The paper will elaborate on the Critical success factors for ADNOC implementation of the COP, which include: Leadership CommitmentEffective communication about Operating Integrity to senior leaders, middle management and site operations teams (the latter via mandatory e-learning packages)Establishing a change management plan and governing
本技术文件的目标是:分享ADNOC集团在创建和实施运营诚信行为准则(COP)方面的经验;展示运营诚信的必要性和商业案例;提出成功实施的挑战和关键成功因素。范围涵盖ADNOC上下游运营公司的所有运营生产和制造场所。运营诚信是ADNOC运营卓越计划的战略重点领域。为了确保安全生产和优化可用性,这在油气行业是势在必行的。行业内发生的几起灾难性的过程安全事件表明,现场操作员的风险管理不善和缺乏良好的操作实践可能导致巨大的商业和人力成本。诚信经营解决了重大工业事故的根本原因,如:对保障覆盖的控制不力;报警管理不善;不明确的操作范围;缺乏有效的换班;PTW控制故障;不遵守操作规程的;缺乏操作员能力。传统上,这些主题受到的关注不如技术和设计完整性,但应该被认为同样重要。操作完整性通常以人为因素为中心,因此有其具体的实施挑战。ADNOC与每家运营公司的专家合作,通过采用OPCO的良好实践,并将这些实践与更广泛的行业(精益方法)进行基准比较,编写了运营诚信COP。这种内部合作实现了强有力的所有权和适合目的COP的快速发展,同时能够创建量身定制的变更管理计划,以确保在所有运营站点有效地推出,沟通和遵守COP。该文件将进一步阐述缔约方会议所载的主要内容,这些内容可概括为:所有HSE关键岗位上的称职人员(即使其他人休假或在培训)在最新的操作范围内操作我们所有的设施管理因设计偏差或异常操作条件而导致的风险合理化并知道如何应对警报有效地使用工作许可系统一致和有效的日常沟通和轮班交接,始终遵循的可访问的和最新的程序,可访问的和最新的关键图纸和文件,超越和限制的实时可见性,以及如何响应这些程序。该文件将详细说明ADNOC实施COP的关键成功因素,其中包括:领导承诺与高层领导、中层管理人员和现场运营团队(后者通过强制性的电子学习包)就运营诚信进行有效沟通,建立变革管理计划和治理结构,在OPCO内实施OI,建立专门的运营诚信专家网络。以共同的培训、工具、程序、测量、报告等为所有场所提供支持。有效的工具来衡量遵守守则的情况,以及有效的关键绩效指标来衡量和比较各运营场所的表现。系统的审计和审查文件将进一步阐述在编写和实施COP过程中面临的一些挑战。本文将总结一些见解和从实施中实现的好处。
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引用次数: 0
Successful Implementation of 15K Open Hole Multi Stage Fracturing Completion 成功完成15K裸眼多级压裂完井作业
Pub Date : 2018-11-12 DOI: 10.2118/193114-MS
Rasim Serdar Rodoplu, A. Tiss, Asif Bin Adnan, Ahmed Siham
15K Open Hole Multi Stage Fracturing (OH MSF) completion was successfully implemented with the goal of hydrocarbon production at sustained rates from tight HPHT gas formation and to diversify technology portfolio to address similar challenges. OH MSF completion technology has been globally proven successful in enhancing the well design, stimulation efficiency and production. As more wells are being drilled deeper, longer and in more challenging formations, the OH MSF technology also evolved resulting in introduction of a HPHT – 15K psi working pressure - MSF system. The technology had to overcome many challenges before it could be deployed. Pre-deployment stages of this technology have two main components;Standard tool design including material selection, NACE compatibility, dimensions, API standard compliance, testing, and prototypingCompletion construction design, installation challenges & force analysis The candidate well was drilled horizontally to achieve enough formation contact in a tight HPHT formation. Wells with similar poor development have been seen to require upwards of current OH MSF completions reaching to their limits of 10K psi differential pressure downhole to successfully complete with proppant fracturing. Candidate well was planned to be trial tested with 15K OH MSF completion to solve the challenge of high breakdown pressures and to capitalize on the greater productivity of open hole completions across this tight HPHT formation. The proppant fracturing operations resulted in the successful completion of five stages of proppant fracturing in this formation. A total of more than 1.2 million lbs of proppant was placed during hydraulic fracturing operations exceeding 10K differential pressure across the MSF completion. The well showed an excellent post frac flowback results exceeding expectations. Previous wellbore completion pressure limitations in many instances acted as a constraint to reach job objectives has been surmounted. The implementation of 15K OH MSF completion system has helped pave the way to attend tighter formations in an efficient and cost effective manner. Engineering approach and design to develop this completion system and utilization in the right candidate confirmed the benefit of the completion for field development options. The implementation of this technology will improve and diversify the efforts in exploiting tight HPHT formations.
15K裸眼多级压裂(OH MSF)完井成功实施,目标是从致密高温高压气藏中以持续的速度生产油气,并使技术组合多样化,以应对类似的挑战。OH MSF完井技术在提高油井设计、增产效率和产量方面取得了成功。随着越来越多的井被钻得更深、更长、更有挑战性的地层,OH MSF技术也在不断发展,从而引入了HPHT - 15K psi的工作压力- MSF系统。这项技术在投入使用之前必须克服许多挑战。该技术的预部署阶段主要包括两个部分:标准工具设计,包括材料选择、NACE兼容性、尺寸、API标准、测试和原型设计。完井施工设计、安装挑战和受力分析。类似开发状况较差的井需要目前的OH MSF完井,其井下压差达到10K psi的极限,才能成功完成支撑剂压裂。候选井计划进行15K OH MSF完井试验测试,以解决高破裂压力的挑战,并利用裸眼完井在致密高温高压地层中的更高产能。支撑剂压裂作业成功完成了该地层的5段支撑剂压裂。在超过10K压差的MSF完井水力压裂作业中,总共投放了超过120万磅的支撑剂。该井的压裂后返排效果非常好,超出预期。在许多情况下,之前的完井压力限制已经成为实现作业目标的制约因素。15K OH MSF完井系统的实施,为以高效、低成本的方式进入致密地层铺平了道路。开发该完井系统的工程方法和设计,以及在合适的候选者中的应用,证实了完井对油田开发方案的好处。该技术的实施将改善致密高温高压地层的开发工作,并使其多样化。
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引用次数: 1
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Day 4 Thu, November 15, 2018
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