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Discovering Patterns within the Drilling Reports using Artificial Intelligence for Operation Monitoring 利用人工智能发现钻井报告中的模式,进行作业监控
Pub Date : 2019-10-28 DOI: 10.4043/29815-ms
Danilo Colombo, D. C. G. Pedronette, I. R. Guilherme, J. Papa, L. C. Ribeiro, L. C. Afonso, João Gabriel Camacho Presotto, Gustavo José de Sousa
In well drilling activities, the execution of a sequence of operations defined in a well project is a central task. In order to provide proper monitoring, the operations executed during the drilling procedures are reported in Daily Drilling Reports (DDRs). Technologies capable of assisting the fulfillment of such reports represent valuable contributions. An approach using Machine Learning and Sequence Mining algorithms is proposed for predicting the next operation and classifying it based on textual descriptions. Nowadays, artificial intelligence (AI) applications play a key role in digital transformation process and is a very broad area, with various branches. Machine Learning techniques provide systems the ability to automatically learn and improve from experience without explicit instructions. Sequence Mining can be broadly defined as the task of finding statistical relevant patterns between samples modeled in a sequence. In our approach, the operations reported in DDRs are analyzed by Sequence Mining algorithms for predicting the next operation, whereas Machine Learning methods are used for automatically classifying the operations according to predefined ontologies based on textual descriptions. The proposed approach was experimentally validated using a real-world dataset composed of drilling reports with approximately 90K entries. Various sequence prediction algorithms are considered, more specifically: CPT+(Compact Prediction Tree+), DG (Dependency Graph), AKOM (All-k Order Markov), LZ78, PPM (Prediction by Partial Matching), and TDAG (Transitional Directed Acyclic Graph). For the classification tasks, approaches based on word embeddings and CRF (Conditional Random Fields) are exploited. Experimental results achieved high-accurate results, of 89% for the classification task. The promising results indicate that such strategies can be successfully exploited in the evaluated scenarios. Additionally, the positive results also encourage the investigation of its use in other oil and gas applications, since the reports organized through chronological order consists of a common scenario. The main contribution to the oil and gas industry consists of using artificial intelligence strategies in tasks associated with DDRs, saving human efforts and improving operational efficiency. Although the Sequence Mining and Machine Learning algorithms have been extensively used in different applications, the novelty of our work consists in the use of such approaches on the tasks of extracting useful information from the DDRs.
在钻井活动中,执行钻井项目中定义的一系列作业是一项中心任务。为了提供适当的监控,在钻井过程中执行的操作将在每日钻井报告(ddr)中进行报告。能够协助完成这些报告的技术是宝贵的贡献。提出了一种利用机器学习和序列挖掘算法预测下一个操作并根据文本描述进行分类的方法。如今,人工智能(AI)应用在数字化转型过程中发挥着关键作用,并且是一个非常广泛的领域,具有各种分支。机器学习技术为系统提供了在没有明确指示的情况下自动学习和改进经验的能力。序列挖掘可以广义地定义为在序列中建模的样本之间寻找统计相关模式的任务。在我们的方法中,通过序列挖掘算法分析ddr中报告的操作以预测下一个操作,而使用机器学习方法根据基于文本描述的预定义本体对操作进行自动分类。该方法通过一个真实数据集进行了实验验证,该数据集由大约90K个钻井记录组成。考虑了各种序列预测算法,更具体地说:CPT+(紧凑预测树+),DG(依赖图),AKOM(全k阶马尔可夫),LZ78, PPM(部分匹配预测)和TDAG(过渡有向无环图)。对于分类任务,利用了基于词嵌入和条件随机场的方法。实验结果取得了较高的准确率,对分类任务的准确率达到89%。结果表明,这些策略可以在评估的场景中成功地利用。此外,积极的结果也鼓励了对其在其他石油和天然气应用中的使用进行调查,因为按照时间顺序组织的报告包括一个共同的场景。人工智能对油气行业的主要贡献包括在与ddr相关的任务中使用人工智能策略,从而节省人力并提高操作效率。尽管序列挖掘和机器学习算法已广泛应用于不同的应用中,但我们工作的新颖性在于将这些方法用于从ddr中提取有用信息的任务。
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引用次数: 1
Leakage Through Micro-Annulus Geometries Incorporating Pressure-Driven Elastic Deformation 结合压力驱动弹性变形的微环空几何泄漏
Pub Date : 2019-10-28 DOI: 10.4043/29718-ms
K. Beltrán-Jiménez, H. J. Skadsem, D. Gardner, S. Kragset, M. Souza
The cement between the casings and formation is a critical barrier element for ensuring zonal isolation. Shrinkage during curing and mechanical or thermal loads applied during production can compromise the cement and result in fluid migration paths such as micro-annuli. The fluid pressure inside the micro-annulus will cause elastic deformation of the channel walls. This deformation should be accounted for when developing methodologies for interpreting micro-annulus fluid leakage experiments and the application to real well conditions. Full-size test sections have been constructed with known cement defects and leakage properties to investigate barrier verification technologies. A micro-annulus test cell, instrumented with strain and pressure gauges, has been leakage tested. Leakage rates have been correlated to the micro-annulus size using a model coupling micro-annulus pressure to radial deformation of the cement and casing. The semi-analytical model and the predictions are compared to the experimental data. Within the regime of linear elasticity, the radial deformation of the cell wall is proportional to the pressure in the micro-annulus. During leakage testing, the pressure-driven radial deformation of the cell materials is coupled to the variation of the liquid friction pressure gradient along the axial length of the micro-annulus. The pressure gradient is greatest at the outlet of the micro-annulus. The models presented have been used to improve the interpretation of fluid flow during micro-annulus leakage experiments. An improved understanding of fluid leakage mechanisms through micro-annuli can be applied to field cases such as the interpretation and choice of treatment for sustained casing pressure build-up.
套管与地层之间的水泥是确保层间隔离的关键屏障。固化过程中的收缩和生产过程中施加的机械或热载荷会破坏水泥,导致流体运移路径,如微环空。微环内的流体压力会引起通道壁的弹性变形。在开发解释微环空流体泄漏实验和应用于实际井况的方法时,应该考虑到这种变形。在已知水泥缺陷和泄漏特性的情况下,构建了全尺寸测试截面,以研究屏障验证技术。一个微环空测试单元,配有应变和压力表,进行了泄漏测试。利用耦合微环空压力与水泥和套管径向变形的模型,将泄漏率与微环空尺寸相关联。将半解析模型和预测结果与实验数据进行了比较。在线弹性范围内,细胞壁的径向变形与微环空中的压力成正比。在泄漏测试过程中,压力驱动的微环材料径向变形与液体摩擦压力梯度沿微环空轴向长度的变化相耦合。微环空出口处压力梯度最大。所建立的模型已用于改进微环空泄漏实验中流体流动的解释。通过微环空对流体泄漏机制的更好理解可以应用于现场情况,例如解释和选择持续套管压力积聚的处理方法。
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引用次数: 3
Parametric Assessment of the Buoy for Supporting Lines BSL Applied to Large FPSOs 大型fpso支撑缆BSL浮标参数化评价
Pub Date : 2019-10-28 DOI: 10.4043/29923-ms
Peyman Asgari, A. C. Fernandes, J. S. Sales, Ana Clara Thurler, A. Vilela, J. B. Araujo
An innovative Oil Loading Terminal (OLT) system was recently developed to attend FPSOs (Floating, Production, Storage and Offloading) units up to 250.000 barrels/ day of oil production and operating in deep waters. This OLT allows offloading operations from the FPSOs onto Very Large Crude Carriers (VLCC) shuttle tankers moored in a Single Point Mooring Buoy type usually called CALM Buoy. The heart of this OLT concept is a tether anchored subsurface buoy - named BSL (Buoy for Supporting Lines) - application to support the submerged Oil Offloading Lines OOL segments between the FPSO and CALM Buoy. The BSL presence de-couples the motions of the two floating bodies. As a result, the OOLs loads and fatigue efforts also decrease on all connections. The fact is the submerged BSL will decrease the wave's impact on the design. It is important to recognize that all components are field proven and installable as described in [4]. The scope of this paper is to evaluate some different arrangement of the OLT submerged components to assess the level of influence of each one. This work will perform a parametric assessment of the main geometric and inertial characteristics of each component seeking consequences on the static and dynamic tensions in hot spots and the fatigue life on the main components. The first aspect to watch is related to the relative and total horizontal distances between the FPSO, BSL and CALM Buoy. The other is the depth of the BSL, followed by the floater length in both branches of the flexible lines. Geometries were tested in Santos basin, Brazil (2200m water depth). For each case an economic quantification is performed, since the best economic result may not coincide with the best tension and fatigue life. The proposed OLT should allow the employment of conventional tankers, either Suezmaxes or VLCCs, connected onto the FPSO via a CB and a BSL plus OOLs, by placing the largest fraction of the OOLs weight supported by the FPSO and BSL. The sections of the OOLs between the BSL and the FPSO can be of either steel or flexible; or even a combination of both. The use of BSL conception for the Brazilian offshore pre-salt area is in fact a reliable, safe and robust system when compared with the FPSO tandem offloading or the complementary Ship-to-Ship oil transfers.
最近开发了一种创新的石油装载终端(OLT)系统,用于在深水中每天生产25万桶石油的fpso(浮式、生产、储存和卸载)装置。该OLT允许将fpso卸载到超大型原油运输船(VLCC)穿梭油轮上,该油轮系泊在单点系泊浮筒上,通常称为CALM浮筒。这种OLT概念的核心是一个锚索锚定的水下浮标,名为BSL(浮标支持线),用于支持FPSO和CALM浮标之间的水下卸油线OOL段。BSL的存在使两个浮体的运动解耦。因此,所有连接的OOLs载荷和疲劳强度也会降低。事实上,水下车贴会减少波浪对设计的影响。重要的是要认识到,所有组件都经过现场验证,并且可以按照[4]中的描述进行安装。本文的范围是评估一些不同的水下OLT组件的排列,以评估每个组件的影响程度。这项工作将对每个部件的主要几何和惯性特性进行参数化评估,以寻求热点处的静态和动态张力以及主要部件的疲劳寿命的影响。第一个需要观察的方面是FPSO、BSL和CALM浮标之间的相对和总水平距离。另一个是BSL的深度,其次是浮动长度在两个分支的柔性线。在巴西桑托斯盆地(水深2200米)测试了几何形状。对每种情况都进行了经济量化,因为最佳经济结果可能与最佳张力和疲劳寿命不一致。拟议的OLT应该允许使用常规油轮,无论是suezmax还是vlcc,通过CB和BSL加上OOLs连接到FPSO上,通过FPSO和BSL支持的OOLs重量的最大部分。BSL和FPSO之间的OOLs部分可以是钢制的,也可以是柔性的;或者两者兼而有之。与FPSO串联卸载或补充性船对船石油转移相比,BSL概念在巴西近海盐下区域的应用实际上是一种可靠、安全和强大的系统。
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引用次数: 0
Setting a New Benchmark in ROP and Bit Durability in the Pre-Salt Section Carbonate Rocks of the Deepwater Mero Field in Brazil 在巴西深水Mero油田盐下段碳酸盐岩中,建立了新的ROP和钻头耐久性基准
Pub Date : 2019-10-28 DOI: 10.4043/29843-ms
N. Silva, A. Boulton
This work explains the process of how a bit was designed specifically to address drilling challenges of the reservoir section of the Mero Field offshore Brazil. The performance of this new bit is compared to previous bits used in the field. A systematic process to design and evaluate the performance of a new bit involves interaction with the operator to understand the challenges and gather information, evaluate previous bit performances, use software to simulate the new bit design based on drilling conditions in the field, manufacture the bit according to design specifications, run the bit according to planned parameters, capture and report results, and evaluate results to identify possible improvements. The reservoir section has a high hardness and is primarily composed of calcareous rock and silica intercalations. Since the discovery of the Mero Field, more than 17 wells have been drilled by different companies. In the majority of the wells, the reservoir section was drilled using impregnated bits and turbines. As a result, the application of a systematic process was used to solve operator challenges where a new bit was designed and run in the field to drill the reservoir section of two wells. A comparison was performed between the previous bits used in the field and the new bit concept, certifying that the new bit reduced the reservoir section drilling time by 59%. This work discusses improved drilling efficiency in the reservoir section by drilling with a new bit design in a field where only impregnated bits and turbines were used. This created a new benchmark for drilling performance in the Mero Field.
这项工作解释了如何专门设计钻头以解决巴西海上Mero油田油藏段的钻井挑战的过程。这种新钻头的性能与该领域以前使用的钻头进行了比较。设计和评估新钻头性能的系统过程包括与作业者互动,了解挑战并收集信息,评估以前的钻头性能,使用软件根据现场钻井条件模拟新钻头设计,根据设计规范制造钻头,根据计划参数下入钻头,捕获和报告结果,并评估结果以确定可能的改进。储层段硬度高,主要由钙质岩和硅质夹层组成。自从Mero油田被发现以来,不同的公司已经钻了超过17口井。在大多数井中,使用浸渍钻头和涡轮钻储层段。因此,采用系统流程解决了作业者的难题,即设计并在现场下入新钻头,钻完两口井的储层段。将之前在现场使用的钻头与新概念钻头进行了比较,证明新钻头将油藏段的钻井时间缩短了59%。本工作讨论了在仅使用浸渍钻头和涡轮的油田中,通过使用一种新的钻头设计来提高油藏段的钻井效率。这为Mero油田的钻井性能创造了新的基准。
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引用次数: 1
Subsea Arrangements Optimization for Gas Export Systems 天然气出口系统水下布置优化
Pub Date : 2019-10-28 DOI: 10.4043/29903-ms
Carlos Patusco, E. F. Simões
When defining the subsea arrangement for a gas export system, a few options are available to connect a trunk gas pipeline to other pipelines or to FPUs, especially when there is uncertainty about future projects which may need to be connected to the export system. The objective of this paper is to present an assessment of different options based on a case study. A matrix will be generated pointing the pros and cons of different technical solutions regarding aspects such as: economicity for long and short distances, total length of pipelines, number of subsea structures, technology maturity, risks related to QHSE issues, risks to assets during installation, interruption of gas export during installation, construction duration and availability to deepwater. Considerations about the applicability and relative importance of each of the above mentioned parameters will also be included. Examples of subsea arrangements and strategies of acquisition for gas export systems projects include: using ILTs/ILYs for each connection; using ILTs/ILYs and PLEMs "offline", i.e., PLEMs with several hubs connected to in-line structures along the trunk pipeline; using PLEMs in-line, i.e., PLEMs connected directly to the trunk line, by means of rigid or flexible jumpers and PLETs; using diver assisted or diverless cut after hot tapping; using diver assisted or diverless cut in conjunction with smart plugs. Finally, nonconventional alternatives to export the gas like LNG, CNG, GTW or GTL will also be assessed. The results will present guidelines on how to select the most appropriate subsea arrangement for gas export systems, depending on the specificities of each project, such as: the extension of the field, the distance to shore, the maturity level of the present and future (interconnected) projects, the water depth, the distance between FPUs and others.
在确定天然气出口系统的海底布局时,可以选择将主干天然气管道连接到其他管道或fpu,特别是当未来项目可能需要连接到出口系统时。本文的目的是在案例研究的基础上对不同的选择进行评估。将生成一个矩阵,指出不同技术解决方案的优缺点,包括:长距离和短距离的经济性、管道总长度、海底结构的数量、技术成熟度、与QHSE问题相关的风险、安装期间的资产风险、安装期间的天然气出口中断、施工工期和深水可用性。还将包括对上述每个参数的适用性和相对重要性的考虑。天然气出口系统项目的海底安排和收购策略的例子包括:在每个连接中使用ilt / ily;使用ilt / ily和PLEMs“离线”,即PLEMs具有多个集线器连接到沿主干管道的在线结构;使用plem直列式,即plem通过刚性或柔性跳线和let直接连接到主干线;热攻后使用潜水员辅助或无潜水员切割;配合智能桥塞使用潜水员辅助或无潜水员切割。最后,还将评估LNG、CNG、GTW或GTL等非传统天然气出口替代方案。研究结果将根据每个项目的具体情况,如油田的扩展、到海岸的距离、当前和未来(互联)项目的成熟度、水深、fpu和其他设备之间的距离,为如何选择最合适的海底天然气出口系统安排提供指导。
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引用次数: 1
Subsea X-Mas Tree Standardization Benefits in Brazil Scenario 海底X-Mas采油树标准化在巴西的优势
Pub Date : 2019-10-28 DOI: 10.4043/29872-ms
Raphael Beppler Veloso, Alexandre Rabello Pereira, Marcello Ramos Roberto Augustus
Subsea X-Mas Trees have been standardized in Brazil since the 1990’s and this paper will present how this standardization was evolved throughout the years and the main benefits achieved to both, the operator and the suppliers. To achieve the standardization benefits the X-Mas Trees standardization program has followed three main approaches: -The first is related to standardization of X-Mas Tree application, becoming it possible to use any X-mas Tree from any supplier in the production or injection wells, in the most possible cases.-The Second is related to standardization of X-Mas Tree interfaces between sub-equipment and between the equipment and its tools.-The third is related to standardization of manufacturing, qualification program and inspection. At the beginning, only the interfaces between the THS (Tubing Head Spool), TH (Tubing Hanger) and the X-Mas Tree itself were standardized. Throughout the years, more interfaces were standardized, such as Tree Cap, Flowline Connectors and Control Systems. The standardization may lead to very big scale gains and cost reduction when is possible to look the whole projects as a portfolio, as it makes possible to combine several projects into a Bidding process (bid), enabling better competitiveness in the supplier market. For example, bids with up to 300 X-Mas Trees split in lots with up to around 130 X-Mas Tree per supplier were carried out in Post-Salt and Pre-salt projects and a huge benefit was achieved with this strategy. In addition, the standardization brings better stock management as the projects’ schedule changes over time, minimizing the time the X-Mas Trees stay in stock. At last, it enables faster project implementation, once the equipment is already contracted, designed and, sometimes, even manufactured. Standardization of the X-Mas interfaces brings the possibility of exchanging sub-equipment of different suppliers, as vertical connector modules, for example, between any well. This is extremely useful when there are operational issues during the installation, as it becomes possible to use equipment from another supplier until the issue is outlined. Besides that, there is another standardization benefit, regarding to wells maintenance, where the equipment removed from a well can technically be reused in another well. Additionally, when multiplexed X-Mas Trees became the standard in Brazil for Pre-Salt wells (in the past, all multiplexed controls were located on Manifolds), it was imperative to standardize the control system interfaces, enabling it to be from a different supplier than the X-Mas Tree itself, as well. Standardization of X-Mas Trees enabled the operator to better answer to its projects demand in a portfolio view, reducing costs, increasing flexibility and allowing the competitiveness between suppliers in all project phases.
自20世纪90年代以来,海底X-Mas采油树已经在巴西标准化,本文将介绍这一标准化是如何发展的,以及为运营商和供应商带来的主要好处。为了实现标准化效益,X-Mas采油树标准化项目采用了三种主要方法:首先是X-Mas采油树应用的标准化,在大多数可能的情况下,可以在生产井或注水井中使用任何供应商的X-Mas采油树。-第二是与子设备之间以及设备与其工具之间的X-Mas树接口标准化有关。-三是与制造标准化、合格程序和检验有关。一开始,只有THS(油管头阀芯)、TH(油管悬挂器)和X-Mas采油树之间的接口是标准化的。多年来,越来越多的接口被标准化,如采油树帽、管线连接器和控制系统。当可以将整个项目视为一个投资组合时,标准化可能会带来非常大的规模收益和成本降低,因为它可以将几个项目合并到一个投标过程中,从而在供应商市场上具有更好的竞争力。例如,在盐后和盐下项目中,最多300棵X-Mas树的投标被分成了大约130棵X-Mas树,每个供应商都通过这种策略获得了巨大的收益。此外,随着项目进度的变化,标准化带来了更好的库存管理,最大限度地减少了圣诞圣诞树的库存时间。最后,一旦设备已经签约、设计,有时甚至是制造,它就可以加快项目的实施。X-Mas接口的标准化使得在任何井之间交换不同供应商的子设备成为可能,例如垂直连接器模块。当安装过程中出现操作问题时,这是非常有用的,因为在问题被概述之前,可以使用其他供应商的设备。除此之外,还有另一个标准化的好处,关于井的维护,从一口井中取出的设备可以在另一口井中重复使用。此外,当多路X-Mas采油树在巴西成为盐下井的标准(过去,所有多路控制都位于歧管上)时,控制系统接口的标准化势在必行,使其能够来自不同的供应商,而不是X-Mas采油树本身。X-Mas采油树的标准化使作业者能够从组合的角度更好地满足其项目需求,降低成本,增加灵活性,并在所有项目阶段提高供应商之间的竞争力。
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引用次数: 0
HISEP: A Game Changer to Boost the Oil Production of High GOR and High CO2 Content Reservoirs HISEP:改变游戏规则,提高高GOR和高CO2含量油藏的产油量
Pub Date : 2019-10-28 DOI: 10.4043/29762-ms
F. M. Passarelli, Denise Adelina Guimaraes Moura, A. M. Bidart, Juliana Pereira Silva, A. Vieira, Luis Felipe Alves Frutuoso
Some deepwater Offshore reservoir contain fluids with high Gas-Oil Ratio (GOR) and CO2 content, presenting also a high productivity index (PI) like the ones found in Brazilian Presalt area. All these leads to large production facilities with complex gas processing section, thus constraining the oil processing and storage capacities. In these scenarios, the application of the HISEPTM, a high pressure, dense phase separation technology patented by PETROBRAS enhances production by promptly enabling the separation and reinjection of a major fraction of this CO2-rich associated gas on the seabed as a dense fluid, hence reducing the need for large gas processing plant in the topside, which in turn extends the oil production plateau and accelerates the production.
一些深水海上储层含有高气油比(GOR)和二氧化碳含量的流体,也呈现出高产能指数(PI),与巴西盐下地区的储层类似。所有这些都导致了大型生产设施和复杂的天然气处理区段,从而限制了石油的加工和储存能力。在这些情况下,巴西国家石油公司(PETROBRAS)专利的高压致密相分离技术HISEPTM的应用,通过迅速分离并将大部分富含二氧化碳的伴生气体以致密流体的形式重新注入海底,从而提高了产量,从而减少了对上层大型天然气加工厂的需求,从而延长了石油生产平台并加速了生产。
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引用次数: 6
A Study of Directional Drilling Using Rotary Steerable System in Soft Shallow Formation Benin Sand – Rio Del Rey Area, Offshore Cameroon 喀麦隆海上Benin Sand - Rio Del Rey地区软浅层地层旋转导向系统定向钻井研究
Pub Date : 2019-10-28 DOI: 10.4043/29750-ms
O. Oredolapo, Claude Placide Onomo
Rotary steerable tool has been proved reliable tool that can be used in different types of formation. But in the Rio Del Rey area in the "Benin sand" in Offshore Cameroon, directional drilling issue have been faced while drilling with rotary steerable tool. This paper present a case of study on the importance of the Bottom Hole Assembly choice versus the lithology, BHA Configuration, bit selection and trajectory requirements. Also based on lessons learned, propose some recommendations. Rotary steerable is deemed to be a reliable tool that can be used on most of type of formation but this is not always the case as shown in our case of study while drilling through the Benin sand formation which is a shallow formation in Rio Del Rey field in the Niger Delta, offshore Cameroon using the rotary steerable system. RSS BHA has been observed to perform below expectations while drilling this formation. A holistic review of the operational performance of the five Bottom Hole Assembly that was run in the hole to drill ~1000m of soft sandy formation will be summarized. We will analyze each BHA that was ran in hole and the performance achieved. Also BHA configuration and trajectory will be evaluated and reviewed. Finally, some recommendation are made. In addition, the choice of bit selected and performance will be evaluated. After detailed analysis of each BHA, RSS BHA with PDC bit was seen not to be a good choice of BHA to drill through the Benin sand formation based on the well directional objectives and BUR requirements. Motor BHA with tricone bit using the principle of jetting was used along with catenary design trajectory. This BHA and bit selection choice with catenary design trajectory helped to achieve the directional objective 100%, even exceeded the required DLS at some point. Also, adjusting drilling parameters contributed to the success seen so far. However, some irregularity was observed in the dogleg severity which may need an additional run with the rotary steerable system to smoothen the trajectory or perform a control trip in this soft formation with the potential risk of accidental sidetrack. In conclusion, a Motor bottom hole assembly with tricone bit using the principle of jetting should be used if a risk of collision is highlighted and a need to build up quickly in order to move away faster from nearest wells. A motor assembly is more recommended in soft shallow formation (0m −700m TVD) than the rotary steerable system. A better BUR behavior was observed with a motor assembly. This paper will serve as a guide / recommendation for any drilling that requireds an aggressive shallow kick off due to collision concern in soft shallow surface formation where performance of the bottom hole assembly and bit selection is critical.
旋转导向工具已被证明是一种可靠的工具,可用于不同类型的地层。但在喀麦隆海上“贝宁砂”的Rio Del Rey地区,使用旋转导向工具钻井时面临定向钻井问题。本文介绍了一个研究案例,研究了井底钻具组合选择与岩性、BHA配置、钻头选择和轨迹要求的重要性。同时根据经验教训,提出一些建议。旋转导向系统被认为是一种可靠的工具,可用于大多数类型的地层,但并非总是如此,正如我们在尼日尔三角洲Rio Del Rey油田使用旋转导向系统钻探贝宁砂层时所展示的情况。贝宁砂层是一个浅层地层。在钻井该地层时,RSS BHA的性能低于预期。本文将对5套底部钻具组合的作业性能进行全面回顾,这些钻具组合在该井中钻入了约1000m的软砂地层。我们将分析下入的每个BHA以及所取得的性能。此外,还将评估和审查BHA的配置和轨迹。最后,提出了一些建议。此外,还将对所选钻头的选择和性能进行评估。在对每个BHA进行详细分析后,根据井的定向目标和BUR要求,RSS BHA与PDC钻头并不是钻穿贝宁砂层的好选择。采用喷流原理的三牙轮马达BHA配合悬链线设计轨迹。采用悬链线设计轨迹的BHA和钻头选择有助于100%实现定向目标,甚至在某些时候超过了要求的DLS。此外,钻井参数的调整也为迄今为止的成功做出了贡献。然而,在狗腿的严重程度上,观察到一些不规律,这可能需要使用旋转导向系统进行额外的下入,以平滑轨迹或在这种软地层中进行控制起下钻,这可能存在意外侧钻的风险。综上所述,如果存在碰撞风险,并且需要快速积累,以便更快地离开最近的井,则应使用基于喷射原理的带有三牙轮钻头的马达底部钻具组合。相比旋转导向系统,在软浅层地层(TVD为0 ~ 700m)中更推荐使用电机组件。使用电机组件观察到更好的BUR行为。对于在软浅地层中,由于担心碰撞而需要积极的浅井起下钻的钻井,本文将作为指导/建议,因为底部钻具组合的性能和钻头的选择至关重要。
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引用次数: 0
FPSO Topside Standardisation FPSO平台标准化
Pub Date : 2019-10-28 DOI: 10.4043/29773-ms
Rosdi Baharim, John Ernest Leemeijer
The objective of the paper is to explain the need of standardisation in design and construction of Topsides for FPSO. The main target is to reduce design error, improve engineering process, support procurement and ensure repeatability. The scope of this paper focuses on the complex design process that is required to be performed at conceptual and FEED stage, then further carried over to Detailed Engineering, Procurement, Construction, Commissioning and Operation stages. This s focuses on specification and standardisations involved across all disciplines including mechanical, piping, structure, instrumentation and electrical. The utilisation of the standard will be taking place at all levels, namely Module, System and Equipment. The approach concentrates on the deployment of these engineering standards and specifications early on so that they can be used throughout the project. The information is to be made available in the form of guidelines. The second part of standardisation is at component or product level. In order to streamline the diversity of the options, the standardisation is the substance to reduce variety by specifying the component that will be associated with the equipment, system and module. There is tremendous reduction of work when commonality is implemented across the topside. ‘Construction hat’ thinking was one of the features in standardisation. We encourage two-way discussion and feedback with fabrication and construction. Apart from ensuring the constructability, the ability to source the material is one of the important benefits. Similarly, for Operation, close relationship with the operator will ensure the operability and maintainability of the asset that has been constructed. Through the implementation of these engineering standards and specifications, one avoids performing unnecessary basic engineering works. For example, piping specifications that we generate are based on pipe specification from standards (e.g. API, B31.3). Specific project requirements may result in changes to these standard industry specifications.
本文的目的是解释FPSO平台设计和建造标准化的必要性。主要目标是减少设计错误,改进工程流程,支持采购并确保可重复性。本文的范围侧重于复杂的设计过程,需要在概念和FEED阶段执行,然后进一步延续到详细工程,采购,施工,调试和操作阶段。这侧重于涉及所有学科的规范和标准化,包括机械,管道,结构,仪表和电气。该标准将在各个层面上使用,即模块、系统和设备。该方法集中于这些工程标准和规范的早期部署,以便它们可以在整个项目中使用。这些资料将以指引的形式提供。标准化的第二部分是在组件或产品层面。为了简化选择的多样性,标准化是通过指定与设备、系统和模块相关的组件来减少多样性的实质。当整个上层平台实现通用性时,工作量大大减少。“建筑帽”思维是标准化的特征之一。我们鼓励在制造和施工过程中进行双向讨论和反馈。除了确保可施工性外,材料的来源能力是重要的好处之一。同样,对于运营,与运营商的密切关系将确保已建成资产的可操作性和可维护性。通过实施这些工程标准和规范,可以避免进行不必要的基础工程。例如,我们生成的管道规格是基于标准中的管道规格(例如API, B31.3)。特定的项目需求可能导致这些标准行业规范的变更。
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引用次数: 0
Severe Slugging Mitigation in an S-Shape Pipeline-Riser System With a Venturi for Increased Production and Recovery 采用文丘里管的s型管立管系统缓解严重段塞流,提高产量和采收率
Pub Date : 2019-10-28 DOI: 10.4043/29907-ms
Joseph Inok, Liyun Lao, Yi Cao, J. Whidborne
Severe slugging is a cyclic flow regime which causes intermittent delivery of oil and gas which usually leads to flow separator flooding, production reduction, platform trips and plant shutdown. This paper presents a novel method for severe slugging mitigation. It describes the use of a Venturi for the improvement of system stability, increase in production and recovery. A Venturi is coupled to the pipeline-riser system upstream of the choke valve before the topside test separator for severe slug mitigation. Experiments were carried out in a 2″ pipeline-riser system which comprises of a 40 m long horizontal pipe connected to a 10.23 m high S-shape riser followed by a 5.2 m horizontal topside section. The effects of Venturi on severe slugging were investigated, gas perturbation method was used to analyse the effects of Venturi on the stability of the system, and the traditional choking technique and Hopf bifurcation technique were combined and used to investigate the stability and production increase performance of the pipeline-riser with Venturi applied. Experimental results show that with the Venturi applied, the system achieves stability quicker than without the Venturi in the pipeline-riser and reduced the pressure fluctuation range by 57 %. In addition, combining the Venturi with the choke valve to choke the pipeline-riser (bifurcation study) stabilised the system at higher valve opening and lower pressure compared to choking the pipeline-riser with the choke valve only. For the case studied (Vsl = 0.25 m/s and Vsg = 0.37 m/s) bifurcation (critical valve opening) occurred at 18 % valve opening and average riser base pressure value of 2.8 barg for the plain riser. However, with Venturi applied bifurcation occurred at a larger valve opening of 21% and a lower average riser base pressure value of 2.5 barg. The low loss of energy due to the gradual change in geometry of the Venturi may account for its ability to achieve stability at a lower riser base pressure. Thus, Venturi increased the valve opening by 17% and reduced the riser base pressure by 11%. These in practice translate to an increase in oil and gas production. This is a cost-effective severe slug mitigation method, its deployment at the topside is an additional advantage when compared with other methods that require subsea deployment. The increase in brown fields due to diminishing reserves of oil from reservoirs have made oil recovery very vital. This technique will help to extend the operational life of a reservoir, thus enhancing oil recovery and flow assurance.
严重段塞流是一种循环流动状态,它会导致油气的间歇性输送,通常会导致流动分离器淹水、产量下降、平台起下钻和工厂停产。本文提出了一种缓解严重段塞流的新方法。它描述了文丘里管的使用,以改善系统的稳定性,提高产量和采收率。在上部测试分离器之前,Venturi连接到节流阀上游的管道-立管系统,以缓解严重的段塞流。实验在2″管道-立管系统中进行,该系统包括40米长的水平管,连接到10.23米高的s型立管,然后是5.2米的水平上部部分。研究了文丘里管对严重段塞流的影响,采用气体摄动法分析了文丘里管对系统稳定性的影响,并将传统的堵塞技术与Hopf分岔技术相结合,研究了文丘里管对立管的稳定性和增产性能。实验结果表明,与不安装文丘里管相比,安装文丘里管后,系统稳定速度更快,压力波动范围减小了57%。此外,与仅使用节流阀堵塞立管相比,将文丘里节流器与节流阀相结合来堵塞立管(分叉研究)可以在更高的阀门开度和更低的压力下稳定系统。在所研究的案例中(Vsl = 0.25 m/s, Vsg = 0.37 m/s),分岔(临界阀门开度)发生在阀门开度为18%时,普通立管的平均立管基压值为2.8 bar。然而,使用文丘里管时,阀开度增大21%,立管平均基压值较低,为2.5巴。由于文丘里的几何形状逐渐变化,能量损失很低,这可能是它能够在较低的立管基压下保持稳定的原因。因此,文丘里将阀门开度提高了17%,并将立管基础压力降低了11%。这些在实践中转化为石油和天然气产量的增加。这是一种具有成本效益的严重段塞缓解方法,与其他需要海底部署的方法相比,将其部署在上层是一个额外的优势。由于油藏中石油储量的减少,棕色油田的增加使得采油变得非常重要。该技术将有助于延长油藏的使用寿命,从而提高采收率和流动保障。
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引用次数: 2
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Day 2 Wed, October 30, 2019
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