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Methodology to a Feasibility Study to Implement an Oil/Water Subsea Separation 实施海底油水分离的可行性研究方法
Pub Date : 2019-10-28 DOI: 10.4043/29895-ms
Guilherme Cosme Viganô
Currently, low oil prices pose a challenge to the financial state of the industry. Therefore, it is very important that companies optimize costs while maintaining or even increasing oil production. At the same time, with oil production declining due high water cuts and facility volume limitations in an offshore production system, it is necessary to look for solutions in order to maintain economic viability by increasing oil recovery in mature reservoirs. Among some alternatives, the subsea separator represents a good prospect for dealing with these challenges. This paper aims to describe a methodology to perform the technical feasibility study of deploying an Oil/Water Subsea Separator in Brazilian Offshore Field. The technical results were then used as part of an economic analysis which is outside the scope of the present paper. The study is comprised four wells that are linked to the manifold and the subsea separator. In the subsea separator, 70% of the produced water is separated and reinjected in a disposal well. Hence, the fluids which remains (oil, gas and 30% of water) flows up to the platform. Since this reinjected water volume is not flowing to the platform anymore, more fluid can be processed, allowing the wells to operate on larger potentials resulting in an increased cumulative oil production to the field. Computational simulation approach was followed by using the pore flow simulation, flow assurance simulation and a coupler that integrates both of these.
目前,低油价对该行业的财务状况构成了挑战。因此,公司在保持甚至增加石油产量的同时优化成本是非常重要的。与此同时,由于海上生产系统的高含水率和设备体积限制,石油产量下降,有必要通过提高成熟油藏的采收率来寻找解决方案,以保持经济可行性。在一些替代方案中,海底分离器代表了应对这些挑战的良好前景。本文旨在描述在巴西海上油田部署油水水下分离器的技术可行性研究方法。然后将技术结果用作经济分析的一部分,这超出了本文的范围。该研究包括四口井,这些井连接到管汇和海底分离器。在海底分离器中,70%的产出水被分离并重新注入处置井。因此,剩余的流体(油、气和30%的水)会流向平台。由于这些回注水量不再流入平台,因此可以处理更多的流体,从而使油井能够以更大的潜力运行,从而增加油田的累计产油量。采用计算模拟方法,采用孔隙流动模拟、流动保证模拟以及将两者集成在一起的耦合器。
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引用次数: 1
Improved Digital Rocks-Based Model for NMR Permeability Estimation in Vuggy Deepwater Carbonates 深水洞穴型碳酸盐岩核磁共振渗透率估算改进数字岩石模型
Pub Date : 2019-10-28 DOI: 10.4043/29731-ms
R. Victor, C. Torres‐Verdín, M. Prodanović
We introduce a new digital rocks-based method for interpreting NMR T2 distributions in well log data acquired in vuggy deep-water carbonate reservoirs. Our method accounts for adverse borehole conditions such as mud invasion and large washouts in vuggy zones, usually neglected in conventional interpretation procedures of NMR logs. The new approach is based on describing the measured distribution of transverse relaxation times as the superposition of a finite set of log-normal components. Each component accounts for specific relaxation rates for drilling mud and original formation fluids. We carefully design our NMR interpretation model after processing whole core X-ray computed tomography (CT) images acquired in whole core samples. Estimation of density and atomic number from dual-energy CT data enabled to directly probe fluid content in the vuggy space, while image segmentation targeting the vuggy space allowed to estimate vuggy porosity and flow properties inside the vug network. Our model was able to explain correlated anomalies shown by caliper, photoelectric, and NMR T2 logarithmic mean logs for the vuggy regions in the dataset studied. The decomposition of inverted NMR T2 distributions in a set of basis functions naturally handles the uncertainty related to inversion parameters, making the task of calculating fluid concentrations and permeability indices more robust with respect to small variations in cutoff values. Permeabilities in vuggy zones estimated from NMR logs using this new method are more accurate than those rendered by conventional techniques based on T2 cutoffs or logarithmic averages, without the need to artificially introduce new fitting parameters. Using this approach, we can also explicitly quantify vuggy porosity, which is in good agreement with values obtained from segmented whole core tomographic images for this particular dataset. The combined use of the above interpretation methods confirms the value of digital rock techniques to improve the evaluation of well logs acquired in complex carbonate formations, specifically in the calculation of permeability across vuggy depth segments. Results can be used to improve well log interpretation in wells devoid of core data and/or high-resolution borehole images.
我们介绍了一种新的基于岩石的数字方法,用于解释深凹型碳酸盐岩储层测井数据中的核磁共振T2分布。我们的方法考虑了在常规的核磁共振测井解释过程中通常被忽略的不利钻孔条件,如泥浆侵入和孔洞带的大面积冲蚀。这种新方法是基于将测量到的横向弛豫时间的分布描述为有限对数正态分量的叠加。每个组分都说明了钻井液和原始地层流体的特定松弛速率。在处理了整个岩心样品中获得的全岩心x射线计算机断层扫描(CT)图像后,我们仔细设计了核磁共振解释模型。从双能CT数据中估计密度和原子序数,可以直接探测空洞空间中的流体含量,而针对空洞空间的图像分割可以估计空洞网络内部的孔隙度和流动特性。我们的模型能够解释研究数据集中空洞区域的卡尺、光电和核磁共振T2对数平均对数所显示的相关异常。将倒置的NMR T2分布分解为一组基函数,自然地处理了与反演参数相关的不确定性,使得计算流体浓度和渗透率指数的任务相对于截止值的小变化更加稳健。使用这种新方法从核磁共振测井中估计的溶洞层渗透率比基于T2截止值或对数平均的传统技术更准确,而无需人为引入新的拟合参数。利用这种方法,我们还可以明确地量化孔洞孔隙度,这与该特定数据集的分段全岩心层析图像的值非常吻合。上述解释方法的综合使用证实了数字岩石技术在改善复杂碳酸盐岩地层测井资料评价方面的价值,特别是在计算洞穴深度段的渗透率方面。结果可用于改善没有岩心数据和/或高分辨率井眼图像的井的测井解释。
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引用次数: 0
Influence of Hole Cleaning on the Liner Cement Job in Papa Terra Field 井眼清洗对帕帕特拉油田尾管固井作业的影响
Pub Date : 2019-10-28 DOI: 10.4043/29786-ms
R. B. Vadinal, Stephan R. Perrout, Rodrigo De Campos Chuvas, Adriano Gouveia Lima Gomes dos Passos, Leonardo Pacheco da Silva
This work presents the lessons learned from the studies carried out to understand the non-fulfillment of the hydraulic isolation required during the liner 10 ¾" cement job. Analyzing the drilling parameters performed and the events of cementing, it is possible that the stationary solids bed and the consequent poor conditioning of the well were probably responsibles for the failure to obtain the hydraulic isolation required for the cementing operation. The investigation report recommends some good practices for avoiding and/or removing the cuttings-bed. The results of some simulations carried out during the investigation studies showed that drillpipe rotation speed contributes significantly to reduce the cuttings-bed height. Additionally to the extended reach, the well studied is a design well, has a complex trajectory, and the computer simulations revealed that ROP control is mandatory to obtain a proper hole cleaning and well conditioning. It was identified that the reduction of the hole diameter has a huge impact on well conditioning, drilling fluid displacement and cement slurry displacement. At last, the paper presents some recommendations for backreaming, mainly for evaluation of ideal operational parameters; adjust the drilling rates according to the hydraulic simulation, to ensure the hole cleaning and optimize the total time of the drilling intervention.
本工作介绍了从研究中获得的经验教训,以了解尾管10¾”固井作业中液压隔离要求的未实现情况。分析所执行的钻井参数和固井事件,可能是固定的固体床和随之而来的井的不良状态可能是无法获得固井作业所需的水力隔离的原因。调查报告建议了一些避免和/或移除岩屑床的良好做法。在调查研究过程中进行的一些模拟结果表明,钻杆转速对降低岩屑层高度有显著贡献。此外,该井为设计井,具有复杂的井眼轨迹,计算机模拟表明,为了获得适当的井眼清洗和井眼调节,ROP控制是必不可少的。结果表明,井径的减小对井况调节、钻井液驱替和水泥浆驱替均有较大影响。最后,对后扩孔提出了一些建议,主要是对理想作业参数的评价;根据水力模拟调整钻进速率,保证井眼清洁,优化修井总时间。
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引用次数: 1
Brazil Oil and Gas Sector Piece De Resistance: The Pre-Salt Play Developments 巴西油气行业的阻力:盐下油藏开发
Pub Date : 2019-10-28 DOI: 10.4043/29840-ms
F. Delgado, Pedro Henrique Neves Goncalves, Magda Maria de Regina Chambriard
The magnitude of the pre-salt projects, most located in Brazil ultra-deep waters, coupled with the enormous potential already auctioned, leads to the following questions: what will be Brazil's share in the world's deep-water development? How should suppliers prepare themselves to assist Brazil in the task of making these opportunities viable? Since 2013, the country awarded over R$ 43 billion in signing bonuses. Despite the pessimism associated to the oil price drop in 2014, Brazil has gone forward with the development of pre-salt areas and the resume of the bidding rounds, reaching the top 10th position in world's biggest oil producers (BP 2019). This paper forecasts the oil potential for these areas, as well as the Brazilian oil production for the next 15 years and the demand for facilities to reach that potential. Those forecasts clarify the increasing importance of Brazilian deep-water oil in the global scenario.
盐下项目的规模,大多数位于巴西的超深水区,再加上已经拍卖的巨大潜力,导致了以下问题:巴西在世界深水开发中的份额是多少?供应商应如何做好准备,协助巴西实现使这些机会可行的任务?自2013年以来,巴西发放了超过430亿雷亚尔的签约奖金。尽管2014年油价下跌引发了悲观情绪,但巴西仍在继续开发盐下地区,并恢复了招标,在全球最大的石油生产国中排名前十(BP 2019)。本文预测了这些地区的石油潜力,以及巴西未来15年的石油产量和达到这一潜力的设施需求。这些预测明确了巴西深水石油在全球前景中日益重要的地位。
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引用次数: 0
Low Impact Drilling Fluid for Deepwater Drilling Frontier 用于深水钻井前沿的低冲击钻井液
Pub Date : 2019-10-28 DOI: 10.4043/29802-ms
Erna Kakadjian, April Shi, J. Porter, Prahlad Yadav, D. Clapper, W. Pessanha
One of the biggest challenges when drilling in deep water is the excessive dependence of drilling fluid rheological properties on temperature. Conventional drilling fluids often have high viscosity at the seabed temperature, which increases the Equivalent Circulating Density (ECD) and surge pressures when running pipe or initiating circulation, elevating the risk of fracturing the wellbore. This paper describes the development of a drilling fluid for deep-water applications, with minimum viscosity variation with temperature. Multiple laboratory formulations were evaluated during the development of the new, non-aqueous based drilling fluid that meets deep-water's challenging rheological and barite suspension requirements. CaCl2 brine was used as the internal emulsion phase, and synthetic isomerized olefin as the base oil. The testing followed the API Recommended Practice for Field Testing Oil-based Drilling Fluids. Samples were aged at dynamic conditions for 16 hours at several temperatures. Then, rheological properties and high-pressure high-temperature (HPHT) fluid loss, emulsion stability, and dynamic sagging were tested. Static sag experiments were also carried out for up to seven days together with improved step down rheology tests. A low-impact, non-aqueous drilling fluid (LIDF) was designed to minimize ECD increases by reducing the effect of cold temperature on the fluid viscosity. The fluid offers a superior low viscosity profile and rapid-set, easy-break gel strengths, while maintaining low shear rate viscosity at high temperatures with optimal weight material suspension. The fluid is also compatible with all contaminants usually found during the drilling operation and meets all the regulatory requirements for the Gulf of Mexico and other deep-water operational areas. Field application demonstrated that LIDF reduced the effect of temperature on the fluid rheological properties and minimized the risk of induced formation losses. These same rheological features reduced non-productive time associated with cement displacement and barite sagging. Supporting laboratory and field data are presented to demonstrate the superior performance of the fluid in maintaining rheological and barite suspension properties over a wide range of temperatures. The properties of the LIDF are achieved by matching the effects of emulsifier, organophilic clay, and rheological modifiers to maintain correct rheological properties at low and high temperatures.
深水钻井面临的最大挑战之一是钻井液流变特性对温度的过度依赖。常规钻井液在海底温度下通常具有高粘度,这增加了等效循环密度(ECD)和下入管柱或启动循环时的冲击压力,增加了井筒破裂的风险。本文介绍了一种粘度随温度变化最小的深水钻井液的研制。在开发新型非水基钻井液的过程中,对多种实验室配方进行了评估,以满足深水具有挑战性的流变性和重晶石悬浮要求。以氯化钙卤水为内乳液相,合成异构烯烃为基础油。测试遵循API推荐的油基钻井液现场测试规范。样品在不同温度下动态陈化16小时。然后,测试了流变性能、高压高温(HPHT)滤失、乳状液稳定性和动态下垂。静态沉降实验也进行了长达7天的时间,同时还进行了改进的降压流变试验。设计了一种低冲击、非水钻井液(LIDF),通过降低低温对流体粘度的影响,最大限度地减少ECD的增加。该流体具有优异的低粘度、快速凝固、易破裂的凝胶强度,同时在高温下保持低剪切速率粘度,并具有最佳重量的材料悬浮液。该流体还与钻井作业中通常发现的所有污染物兼容,并符合墨西哥湾和其他深水作业区域的所有监管要求。现场应用表明,LIDF降低了温度对流体流变性能的影响,最大限度地降低了引起地层损失的风险。这些相同的流变特性减少了与水泥置换和重晶石下垂相关的非生产时间。实验室和现场数据证明了该流体在很宽的温度范围内保持流变性和重晶石悬浮特性的优越性能。LIDF的性能是通过匹配乳化剂、亲有机粘土和流变改性剂的作用来实现的,以保持正确的低温和高温流变特性。
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引用次数: 4
Restriction Diagram: Realibility Study of Drilling Ships with Dynamic Positioning System 约束图:钻井船动力定位系统可靠性研究
Pub Date : 2019-10-28 DOI: 10.4043/29684-ms
A. Oshiro, R. Mendes, G. Diederichs, Dalisson Santos Vieira, Acacio Sarnaglia Do Amaral
The Restriction Diagram is a tool that delimits the minimum distance between a dynamic positioning (DP) drilling rig and surface or subsea obstacles (Platforms, anchor lines, subsea equipment) for safe operation. These diagrams are used for risk analysis and well operations restricting the operation of some rigs in some locations or avoiding very large drilling operations next to each other. They are also used as one of the parameters to determine the best position of the platform in relation to the wells, impacting any subsea layout of a new field development. The analysis of restriction diagrams are essential for risk assessment involving drilling rigs. It is important to improve the quality and robustness of the methodology presented due to safety distances. This proposal of the new model of the Restriction Diagram aims to support the risk analysis of Drilling Rigs operations including the probability of drilling rigs failure, recovery times and hydrodynamic probabilistic modeling. There is integration between all the parameters involved in the process and the propagation of its uncertainties. The reliability analysis of the dynamic positioning drilling rigs used an extensive database of incident logs, from which was extracted the occurrences of total loss of propulsive capacity of the drilling rigs that resulted in a drift-off. It was considered the operating time and failures that have occurred since 2010, as well as the drilling rig recovery time. The drift-off analysis are represented by means of hydrodynamic modeling coupled to a probabilistic simulator. This risk-based analysis from reliability and environmental conditions will give the chance of collision with obstacles for drilling operations or well intervention. This paper presents a risk assessment approach according to the new emphases that are beginning to be considered by regulatory authorities such as the Petroleum Safety Authority (PSA) in Norway, considering the integration between decision processes and uncertainty analysis.
限制图是一种工具,用于划定动态定位(DP)钻机与地面或水下障碍物(平台、锚索、水下设备)之间的最小距离,以确保安全操作。这些图表用于风险分析和井作业,限制某些钻井平台在某些位置的作业,或避免彼此相邻的大型钻井作业。它们也被用作确定平台相对于井的最佳位置的参数之一,影响新油田开发的任何海底布局。限制图的分析是钻机风险评估的重要内容。由于安全距离,提高所提出方法的质量和稳健性是很重要的。提出新的约束图模型,旨在支持钻机作业的风险分析,包括钻机故障概率、恢复时间和水动力概率建模。过程中涉及的所有参数及其不确定性的传播之间存在积分。动态定位钻机的可靠性分析使用了一个广泛的事件日志数据库,从中提取了钻机推进能力完全丧失导致漂移的事件。它考虑了自2010年以来发生的操作时间和故障,以及钻机恢复时间。漂移分析是用水动力模型和概率模拟器相结合的方法来表示的。这种基于可靠性和环境条件的风险分析将为钻井作业或油井干预提供碰撞障碍的机会。本文根据挪威石油安全局(PSA)等监管机构开始考虑的新重点提出了一种风险评估方法,考虑了决策过程和不确定性分析之间的整合。
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引用次数: 0
Increasing Fire Safety – Fire and Life Safety Ecosystem 提高消防安全-消防与生命安全生态系统
Pub Date : 2019-10-28 DOI: 10.4043/29961-ms
Anderson Queiroz Candido
While we are currently seeing less fires, statistically, if you do have a fire in your home, you are more likely to die today than you were 20 years ago. Add to that, that every 24 seconds, a U.S. fire department responds to a fire somewhere in the country. Nationwide, a civilian died in a fire every 2 hours and 34 minutes. (From the 2017 U.S. Fire Loss Report) The reality is, we do have many of the tools to prevent damaging fires – sprinklers, smoke alarms, codes and enforcement – but they are met with resistance from everyone from policymakers and enforcers to builders and the public. Over the years we've underused, ignored or allowed codes and safety standards to become outdated.
虽然我们现在看到的火灾少了,但从统计数据来看,如果你的家里发生了火灾,你今天比20年前更有可能死亡。此外,每24秒,美国消防部门就会对国内某个地方的火灾做出反应。在全国范围内,每2小时34分钟就有一名平民死于火灾。(来自2017年美国火灾损失报告)现实情况是,我们确实有很多工具来防止破坏性火灾——洒水装置、烟雾报警器、法规和执法——但它们遭到了来自政策制定者、执法人员、建筑商和公众的抵制。多年来,我们没有充分利用、忽视或允许规范和安全标准过时。
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引用次数: 0
Increasing the Attractiveness of Phased Field Development: De-Risk Reservoir Uncertainty with Efficient Field Development Solution 提高油田分阶段开发的吸引力:用高效的油田开发解决方案降低油藏不确定性风险
Pub Date : 2019-10-28 DOI: 10.4043/29784-ms
Shiladitya Basu, Tirtharaj Bhaumik
Phased Field Development (PFD) is a well-known method to mitigate reservoir uncertainty. However, by its very nature a PFD lowers the Net Present Value (NPV) of the project compared to a Full Field Development (FFD). In this work, multiple scenarios are investigated to increase the attractiveness of PFD vis-a-vis FFD. The most promising concepts are identified and their key financial characteristics are studied with a view to providing a roadmap that can assist in efficient planning of future deepwater field developments. Annual cash flows along with revenue and profit margins are estimated and compared for the two options for a potential deepwater field development in US Gulf of Mexico.
阶段性油田开发(PFD)是一种众所周知的降低油藏不确定性的方法。然而,就其本质而言,与全油田开发(FFD)相比,PFD降低了项目的净现值(NPV)。在这项工作中,研究了多种情况,以增加PFD相对于FFD的吸引力。确定了最有前途的概念,并研究了它们的关键财务特征,以期提供路线图,帮助有效规划未来的深水油田开发。对美国墨西哥湾潜在深水油田开发的两种方案进行了年度现金流、收入和利润率的估算和比较。
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引用次数: 0
A Case Study in Production Enhancement Through Installation of Optimum Artificial Lift Technology 采用最佳人工举升技术提高产量的实例研究
Pub Date : 2019-10-28 DOI: 10.4043/29848-ms
Sharafat Ali, Sandeep Kumar, S. A. Kalwar
The well, Halini X1, was initially tested at an average rate of 1,750 BOPD, with 26-degree API gravity and produced gas at 1.27 MMscfd. The production history showed that the well head parameters were at continous decline due to natural depletion of reservoir. Based on the observation, a complete nodal analysis of multiphase flow was conducted. The results indicated that the natural flow of well will cease when the reservoir pressure decline below 3,000 psig. Therefore, a suitable artificial lift was selected and designed to improve the vertical lift performance of well, making the production sustainbale even at low reservoir pressures. The high gas content of the reservoir fluid, deep reservoir zone, and adequate bottom hole pressure of Halini X1 favored gas lift to be more viable compared to other ALS methods both technically and economically. The results of the gas lift simulation showed enhancment in production; however by changing the tubing size from 3-1/2 inch to 4-1/2 inch further magnified the performance of gas lift injection in terms of production. Based on design, gas lift equipment was installed through workover and the well was put on gas lift injection. The detailed comparison was drawn between natural flow and the flow on gas lift. The outcomes were found with remarkable increase in the life span of well over natural flowing period and led to higher recovery of production.
该井名为Halini X1,最初测试的平均产气量为1750桶/天,API度为26度,产气量为1.27百万立方英尺/天。生产历史表明,由于油藏自然枯竭,井口参数呈连续下降趋势。在此基础上,对多相流进行了完整的节点分析。结果表明,当储层压力低于3000 psig时,井的自然流动将停止。因此,选择并设计了一种合适的人工举升方式,以改善井的垂直举升性能,即使在低油藏压力下也能持续生产。与其他ALS方法相比,Halini X1气藏流体含气量高、储层深度深、井底压力充足,使得气举在技术和经济上更具可行性。气举模拟结果表明:采收率提高;然而,将油管尺寸从3-1/2英寸改为4-1/2英寸,进一步提高了气举注入的产量。根据设计,通过修井安装气举设备,进行气举注井。对自然流动和气举流动进行了详细的比较。结果发现,在自然流动期,油井寿命显著延长,采收率提高。
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引用次数: 1
ULTRA: Flow Assurance Coating Technology - Product Portfolio for Distinct Operating Scenarios ULTRA:流动保证涂层技术-不同操作场景的产品组合
Pub Date : 2019-10-28 DOI: 10.4043/29772-ms
N. Cunha
ULTRA™ is a novel and advanced flow assurance coating technology recently introduced in the Brazilian market for upcoming, and challenging, offshore projects expected in the next years. This coating technology has been used for over 9 years, and has been designed, applied and installed in offshore projects worldwide. Particularly over the last year, this thermal insulation system has been applied for a major project in Brazil. It is a thermal insulation system composed of fusion bonded epoxy and styrenic materials. A base 3-layer coating, followed by one or more insulation layers of solid or foamed styrene, and a high ductility outer shield were engineered to outperform some of existing solutions in terms of hydrostatic pressure, subsea stability, overall insulation thickness and associated installation costs. Application trials have been successfully performed to validate plant capabilities for applying the wide range of styrene-based system solutions, for shallow and deep waters. Test results demonstrated that foam and solid versions have a sweet spot in which the system outperforms similar to the wet insulation solutions existing in the Brazilian market. Its solid and foam systems demonstrated capability of delivering lower U - values (Overall Heat Transfer Coefficient) due to their lower thermal conductivity. The benefit of lower thermal conductivity is reflected in a reduced coating thickness and opportunities for potential savings during the transportation and installation activities. In the coming years, the offshore industry in Brazil will demand wet insulation systems delivering improved thermal performance. Hence, lower U value with lower CAPEX and in deeper water depths. This insulation system is a proven flow assurance coating technology, addressing those challenges and now available in the Brazilian market.
ULTRA™是一种新型的、先进的流动保证涂层技术,最近被引入巴西市场,用于未来几年即将到来的、具有挑战性的海上项目。这种涂层技术已经使用了9年多,并已被设计、应用和安装在世界各地的海上项目中。特别是在去年,这种保温系统已经应用于巴西的一个重大项目。它是一种由环氧树脂和苯乙烯材料熔合而成的保温系统。在基础的3层涂层,随后是一个或多个固体或泡沫苯乙烯绝缘层,以及高延展性的外屏蔽层,在静水压力、海底稳定性、整体绝缘厚度和相关安装成本方面优于一些现有的解决方案。应用试验已经成功进行,以验证工厂在浅水和深水中应用广泛的苯乙烯基系统解决方案的能力。测试结果表明,泡沫和固体版本有一个最佳点,该系统优于巴西市场上现有的湿式绝缘解决方案。由于其较低的导热性,其固体和泡沫系统表现出提供较低U值(总传热系数)的能力。低导热系数的好处体现在涂层厚度的减少,以及运输和安装过程中潜在的节约机会。在未来的几年里,巴西的海上工业将需要湿式保温系统来提高热性能。因此,U值越低,CAPEX越低,水深越深。这种绝缘系统是一种经过验证的流动保证涂层技术,解决了这些挑战,现已在巴西市场上市。
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引用次数: 0
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